transmission GMC SIERRA 1997 Repair Manual

I Long Tripkiighway Maintenance Schedule -- Gasoline Engines I
45,000 Miles (75 000 km) (Continued)
I7 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only
to vehicles sold in
the United States.
0 Rotate tires. See “Tire Inspection and
Rotation”
in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
50,000 Miles (83 000 km)
0 Change automatic transmission fluid
and filter if
the vehicle’s GVWR is over
8600 lbs. or if the vehicle is mainly driven
under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 OF
(32°C) or higher.
- In hilly or mountainous terrain.
DATE SERVICED BY: ACTUAL MILEAGE
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I Long TripMighway Maintenance Schedule -- Gasoline Engines
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of
these conditions, the jluid andfilter do not
require changing.
Manual transmission fluid doesn’t
require change.
1 52,500 Miles (87 500 km)
Change engine oil and filter (or every
12 months, whichever occurs first).
0 Lubricate chassis components (or every
12 months, whichever occurs first).
(See footnote
#.)
0 Check readfront axle fluid level and add fluid
as needed. Check constant velocity joints and
axle seals for leaking. (See footnote
**.)
0 Rotate tires. See “Tire Inspection and
Rotation”
in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
An Emissiorz Control Scrvic‘e.
DATE SERVICED BY ACTUAL MILEAGE
DATE SERVICED BY ACTUAL
MILEAGE
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Long Tripmighway Maintenance Schedule -- Gasoline Engines I
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
I DATE I ACTUAL MILEAGE ISERVICED BY:(
100,000 Miles (144 000 km)
0 Inspect spark plug wires.
An Emission Control Service.
0 Replace spark plugs.
Change automatic transmission fluid
An Emission Control Service.
and filter if the vehicle’s GVWR is over
8600 lbs. or if the vehicle is mainly driven
under one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F
(32°C) or higher.
- In hilly or mountainous terrain.
(Continued)
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Long Tripmighway Maintenance Schedule -- Gasoline Engines
100,000 Miles (166 000 km) (Continued)
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of
these conditions, the fluid and.filter do not
require changing.
Manual transmission fluid doesn’t
require change.
0 Inspect Positive Crankcase Ventilation
(Pcv) valve. An Emission Control Service.
DATE ACTUAL MILEAGE
~~
SERVICED BY
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system
(or every
60 months since last service,
whichever occurs first). See “Engine
Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test the cooling system and pressure cap.
An Emission Control Service.
1
DATE ACTUAL MILEAGE SERVICED BY
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At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles,
latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system
parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag system
does
not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn or damaged or that streak or
miss areas of the windshield. Also see “Wiper Blades,
Cleaning” in the Index.
Air Cleaner Filter Restriction Indicator Check
Your vehicle has an indicator on the engine that lets you
know when the air cleaner filter is dirty and needs
to be
changed. Check indicator at least twice a year or when
your oil is changed. See “Air Cleaner” in
the Index for
more information. Inspect your air cleaner filter restriction indicator more often
if the vehicle is used in
dusty areas or under off road conditions.
Manual Transmission Check
Check the transmission fluid level; add if needed. See
“Manual Transmission” in
the Index. Check the system for
leaks. A fluid loss may indicate a problem. Have the
system inspected and repaired if needed.
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
“Automatic Transmission” in the Index.
A fluid loss
may indicate a problem. Check the system and repair
if needed.
Hydraulic Clutch System Check
Check the fluid level in the clutch reservoir. See
“Hydraulic Clutch Fluid” in the Index. A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired
at once.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified
in Part D.
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Body Lubrication Service
Lubricate all fuel doors, body hood and body door
hinges, tailgate and tailgate handle pivot points, latches,
locks and folding seat hardware. Part
D tells you what to
use. More frequent lubrication may be required when
exposed
to a corrosive environment.
Starter Switch Check
’ A CAUTION:
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
3. On automatic transmission vehicles, try to start the
engine
in each gear. The starter should work only in
PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put
the shift lever
in NEUTRAL (N), push the clutch down halfway
and try
to start the engine. The starter should work
only when the clutch
is pushed down all the way to
the floor. If the starter works when the clutch isn’t
pushed all the way down, your vehicle needs service.
1. Before you start, be sure you have enough room
2. Firmly apply both the parking brake (see “Parking
around the vehicle.
Brake” in
the Index if necessary) and the
regular brake.
NOTE: Do not use the accelerator pedal, and be
ready
to turn off the engine immediately if it starts.
Brake-’Ikansmission Shift Interlock (BTSI) Check
(Automatic Transmission)
I A CAUTION:
When you are doing this check, the vehicle could
move suddenly. If it does,
you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a
level surface.
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2. Firmly apply the parking brake (see “Parking Brake”
in the Index if necessary). Parking Brake and Automatic Transmission
PARK (P) Mechanism Check
NOTE: Be ready to apply the regular brake
immediately
if the vehicle begins to move.
3. With the engine off, turn the key to the RUN position,
but don’t start the engine. Without applying
the regular
brake, try to move the shift lever
out of PARK (P)
with normal effort. If the shift lever moves out
of
PARK (P), your vehicle’s BTSI needs service.
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to
LOCK in each shift lever position.
With an automatic transmission, the key should turn
to
LOCK only when the shift lever is in PARK (P).
With a manual transmission, the key should turn to
LOCK only when the shift lever is in REVERSE (R).
On vehicles with a key release button, try to turn the key
to
LOCK without pressing the button. The key should
turn to
LOCK only when you press the key button.
On all vehicles, the key should come out only in LOCK.
I
When you are doing this check, your vehicle
could begin
to move. You or others could be
injured and property could be damaged. Make
sure there is room in front
of your vehicle in case
it begins to roll. Be ready to apply the regular
brake at once should the vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing
downhill. Keeping
your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability:
With the engine running and transmission in
NEUTRAL
(N), slowly remove foot pressure from
the regular brake pedal.
Do this until the vehicle is
held by the parking brake
only.
0 To check the PARK (P) mechanism’s holding ability:
With the engine running, shift
to PARK (P). Then
release all brakes.
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Part D: Recommended Fluids
and Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
GM dealer.
USAGE
Engine Oil (Gasoline Engine)
’*
Engine Coolant
~
FLUIDLUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst”
symbol of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
~
50150 mixture of clean water
(preferably distilled) and use only
GM Goodwrench’ DEX-COOL@
or Havoline@ DEX-COOL@
coolant. See “Engine Coolant” in
the Index.
USAGE
Hydraulic Brake
System
~
Hydraulic Clutch
System
Parking Brake
Cable Guides
Power Steering
System
Manual
Transmission
(5-Speed with
Low Gear,
RPO
MW3)
FLUIDLUBRICANT
Delco Supreme 11 ’ Brake Fluid
(GM Part
No. 12377967 or
equivalent DOT-3 brake fluid).
Hydraulic Clutch Fluid (GM Part
No. 12345347 or equivalent
DOT-3 brake fluid).
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI
# 2, Category LB
or GC-LB.
GM Power Steering Fluid
(GM Part No. 1052884
- 1 pint,
10500 17
- 1 quart, or equivalent).
GM Goodwrench Synthetic
Manual Transmission Gear Oil
Castrol syntorq’
LT or equivalent
SAE 75W-90 GL-4 gear oil.
(GM
Part NO. 12346190 - 1 st.),
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USAGE
Manual
Transmission (5-Speed without
Low Gear,
RPO MG5)
Automatic
Transmission
Key Lock
Cylinders
Floor Shift
Linkage
Chassis
Lubrication
FLUIDLUBRICANT
~~
Synchromesh Transmission Fluid
(GM Part
No. 12345349
or equivalent).
DEXRON@-111 Automatic
Transmission Fluid.
Multi-Purpose lubricant, Superlube@ (GM Part
No. 12346241
or equivalent).
Lubriplate lubricant aerosol (GM
Part No. 12346293 or
equivalent) or lubricant meeting
requirements of NLGI
## 2
Categorv LB or GC-LB, ~~~
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI # 2, Category LB
or GC-LB.
USAGE
Front Wheel
Bearings
Differential,
Front and Rear
Axle
Differential,
C3 (HD3500)
Trucks With
Dana Rear Axle
Transfer Case
Windshield Washer Solvent
Propeller Shaft SplineLJniversal
Joint and
Propeller Shaft
FLUIDLUBRICANT
Wheel bearing lubricant meeting
requirements
of NLGI # 2,
Category GC
or GC-LB (GM Part
No. 105 1344 or equivalent).
Axle Lubricant (GM Part
No. 105227 1) or SAE SOW-90
GL-5 Gear Lubricant.
SAE 75W- 140 Synthetic Gear
Lubricant
(GM Part
No. 12346 140) or equivalent.
DEXR0N'-111 Automatic
Transmission Fluid.
~~
GM Optikleen' Washer Solvent
(GM
Part No. 105 15 15)
or equivalent.
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of
NLGI ## 2, Category LB
or GC-LB.
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1997 GMC SERVICE PUBLICATIONS ORDERING INFORMATION
The following publications covering the operation and servicing of your vehicle can be purchased by filling c
the Service Publication Order Form in this book and mailing it in with your check, money order, \
or credit card information to Helm, Incorporated (address below.)
CURRENT
PUBLICATIONS FOR 1997 GMC
SERVICE MANUALS Service Manuals have the diagnosis and repair information
on engines, transmission, axle, suspension, brakes,
electrical, steering, body, etc.
RETAIL SELL PRICE:
$90.00
TRANSMISSION, TRANSAXLE, TRANSFER CASE UNIT REPAIR MANUAL
This manual provides information on unit repair service procedures, adjustments and specifications for the
1997 GM transmissions, transaxles and transfer cases.
RETAIL SELL
PRICE: $40.00
SERVICE BULLETINS
Service Bulletins give technical service information needed
to knowledgeably service General Motors cars and trucks.
Each bulletin contains instructions
to assist in the
diagnosis and service of your vehicle.
PLEASE COMPLETE THE ORDER FORM SHOWN ON
THE FOLLOWING PAGE AND MAIL TO:
Helm, Incorporated P.O. Box 07130 Detroit, MI 48207
OWNER’S INFORMATION
Owner publications are written directly for Owners and intended to provide basic operational information about t
vehicle. The owner’s manual will include the Maintenanc Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual and
Warranty Booklet. RETAIL
SELL PRICE: $1 5.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE:
$10.00
CURRENT & PAST MODEL ORDER FORMS
Service Publications are available for current and past
model GM vehicles.
To request an order form, please
specify year and model name of the vehicle.
OR ORDER TOLL FREE: 1-800-782-4356
Monday-Friday 8:OO AM - 6:OO PM Eastern Time
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