clutch GMC SIERRA 2004 User Guide

Preset Mode:PTO speed control mode is used for
stationary applications. (PTO will remain engaged while
mobile in the preset mode, however PTO set and
resume speed controls will be inoperative). This mode
provides a default standby speed of 800 or 850 rpm
(depending on the engine/transmission combination) and
two default PTO control speeds which follow:
1. PTO Set Speed of 1,250 rpm, or
2. PTO Resume Speed of 1,700 rpm.
Please note that the standby speed (800/850 rpm) is
not to be used as a PTO control speed. Vehicles
not equipped with cruise control will not have the resume
speed capability.
To use PTO speed control in variable mode (while
mobile) do the following:
1. Engage the PTO.
2. Vehicle speed must be greater than 5 mph.
3. Make sure your foot is off the brake pedal (and off
the clutch for vehicles equipped with a manual
transmission).
4. Select the desired engine speed by using the foot
pedal, and select SET on the PTO switch or the
cruise control.To use PTO speed control in variable mode (while
stationary) do the following:
1. Engage the PTO.
2. Vehicle speed must be less than 5 mph.
3. Make sure your foot is off the brake pedal (and off
the clutch for vehicles equipped with a manual
transmission).
4. Select the desired engine speed by using the foot
pedal, and select SET on the PTO switch or the
cruise control.
Variable Mode:PTO speed control mode can be used
for both stationary and mobile applications. This
mode allows PTO to be controlled in a fashion similar to
how cruise control sets vehicle speed. The operator
can set to an rpm (between 800 and 2,200) with
the cruise control feature or with the SET position on
the PTO switch. The operator is then able to increase
rpm in increments of 100, or²tap up²with the resume
position on the cruise control. Or, the operator can
decrease rpm in increments of 100 with the SET switch
on the PTO or the cruise control.Vehicles not
equipped with cruise control will not have the ªtap
upº capability..
4-102

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-18
Engine Air Cleaner/Filter................................5-23
Automatic Transmission Fluid (Except Allison
Transmission
ž) ..........................................5-25
Automatic Transmission Fluid (Allison
Transmission
ž) ..........................................5-28
Manual Transmission Fluid.............................5-31
Hydraulic Clutch...........................................5-32
Engine Coolant.............................................5-33
Coolant Surge Tank Pressure Cap..................5-36
Engine Overheating.......................................5-36Cooling System............................................5-39
Engine Fan Noise.........................................5-44
Power Steering Fluid.....................................5-45
Windshield Washer Fluid................................5-46
Brakes........................................................5-48
Battery........................................................5-52
Jump Starting...............................................5-53
Rear Axle.......................................................5-59
Four-Wheel Drive............................................5-60
Noise Control System.....................................5-62
Tampering with Noise Control System
Prohibited.................................................5-62
Bulb Replacement..........................................5-64
Halogen Bulbs..............................................5-64
Headlamps..................................................5-64
Front Turn Signal, Sidemarker and Daytime
Running Lamps.........................................5-66
Roof Marker Lamps......................................5-67
Center High-Mounted Stoplamp (CHMSL) and
Cargo Lamp.............................................5-69
Pickup Box Identi®cation and Fender Marker
Lamps.....................................................5-70
Taillamps.....................................................5-71
Replacement Bulbs.......................................5-74
Section 5 Service and Appearance Care
5-1

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-23.
B. Coolant Surge Tank. See
Engine Coolant on
page 5-33.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-23.
D. Engine Oil Dipstick. See
Engine Oil on page 5-18.
E. Automatic Transmission Dipstick (If equipped).
See
Automatic Transmission Fluid (Except Allison
Transmissionž) on page 5-25orAutomatic
Transmission Fluid (Allison Transmissionž)on
page 5-28.
F. Fan. See
Cooling System on page 5-39.
G. Engine Oil Fill. See
Engine Oil on page 5-18.H. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-45.
I. Remote Negative (-) Terminal (GND). See
Jump
Starting on page 5-53.
J. Remote Positive (+) Terminal. See
Jump Starting on
page 5-53.
K. Brake Fluid Reservoir. See
Brakes on page 5-48.
L. Clutch Fluid Reservoir (If Equipped). See
Hydraulic
Clutch on page 5-32.
M. Underhood Fuse Block. See
Fuses and Circuit
Breakers on page 5-126.
N. Battery. See
Battery on page 5-52.
O. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-46.
5-13

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-23.
B. Coolant Surge Tank. See
Engine Coolant on
page 5-33.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-23.
D. Engine Oil Dipstick. See
Engine Oil on page 5-18.
E. Automatic Transmission Dipstick (If Equipped).
See
Automatic Transmission Fluid (Except Allison
Transmissionž) on page 5-25orAutomatic
Transmission Fluid (Allison Transmissionž)on
page 5-28.
F. Engine Oil Fill. See
Engine Oil on page 5-18.
G. Fan. See
Cooling System on page 5-39.H. Remote Negative (-) Terminal (GND). See
Jump
Starting on page 5-53.
I. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-45.
J. Remote Positive (+) Terminal. See
Jump Starting on
page 5-53.
K. Brake Fluid Reservoir. See
Brakes on page 5-48.
L. Clutch Fluid Reservoir (If Equipped). See
Hydraulic
Clutch on page 5-32.
M. Underhood Fuse Block. See
Fuses and Circuit
Breakers on page 5-126.
N. Battery. See
Battery on page 5-52.
O. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-46.
5-15

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-23.
B. Coolant Surge Tank. See
Engine Coolant on
page 5-33.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-23.
D. Engine Oil Dipstick. See
Engine Oil on page 5-18.
E. Automatic Transmission Dipstick (If Equipped).
See
Automatic Transmission Fluid (Except Allison
Transmissionž) on page 5-25orAutomatic
Transmission Fluid (Allison Transmissionž)on
page 5-28.
F. Engine Oil Fill. See
Engine Oil on page 5-18.
G. Fan. See
Cooling System on page 5-39.H. Remote Negative (-) Terminal (GND). See
Jump
Starting on page 5-53.
I. Remote Positive (+) Terminal. See
Jump Starting on
page 5-53.
J. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-45.
K. Brake Fluid Reservoir. See
Brakes on page 5-48.
L. Clutch Fluid Reservoir (If Equipped). See
Hydraulic
Clutch on page 5-32.
M. Underhood Fuse Block. See
Fuses and Circuit
Breakers on page 5-126.
N. Battery. See
Battery on page 5-52.
O. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-46.
5-17

How to Add Fluid
Here's how to add ¯uid. Refer to the Maintenance
Schedule to determine what kind of ¯uid to use. See
Recommended Fluids and Lubricants on page 6-14.
1. Remove the ®ller plug.
2. Add ¯uid at the ®ller plug hole. Add only enough
¯uid to bring the ¯uid level up to the bottom of the
®ller plug hole.
3. Install the ®ller plug. Be sure the plug is fully
seated.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. The clutch master cylinder reservoir is
®lled with hydraulic clutch ¯uid.
It is not necessary to regularly check clutch ¯uid unless
you suspect there is a leak in the system. Adding
¯uid won't correct a leak.
A ¯uid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
The clutch master cylinder
reservoir is located in the
rear of the engine
compartment on the
driver's side of the vehicle.
See
Engine Compartment
Overview on page 5-12
for more information
on location.
Refer to the Maintenance Schedule to determine how
often you should check the ¯uid level in your clutch
master cylinder reservoir and for the proper ¯uid. See
Owner Checks and Services on page 6-10andRecommended Fluids and Lubricants on page 6-14.
5-32

5. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level reaches the FULL COLD mark.6. Then replace the
pressure cap. Be sure
the pressure cap is
hand-tight and
fully seated.
Engine Fan Noise
Your vehicle has a clutched engine cooling fan. When the
clutch is engaged, the fan spins faster to provide more air
to cool the engine. In most everyday driving conditions,
the fan is spinning slower and the clutch is not fully
engaged. This improves fuel economy and reduces fan
noise. Under heavy vehicle loading, trailer towing and/or
high outside temperatures, the fan speed increases as
the clutch more fully engages. So you may hear an
increase in fan noise. This is normal and should not be
mistaken as the transmission slipping or making extra
shifts. It is merely the cooling system functioning properly.
The fan will slow down when additional cooling is not
required and the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch partially
disengages.
5-44

Federal law prohibits the following acts or the causing
thereof:
1. The removal or rendering inoperative by any
person, other than for purposes of maintenance,
repair or replacement, of any device or element of
design incorporated into any new vehicle for
the purpose of noise control, prior to its sale or
delivery to the ultimate purchaser or while it is in
use; or
2. The use of the vehicle after such device or element
of design has been removed or rendered inoperative
by any person.
Among those acts presumed to constitute tampering are
the acts listed below.
Insulation:
·
Removal of the noise shields or any underhood
insulation.
Engine:
·
Removal or rendering engine speed governor
(if equipped) inoperative so as to allow engine
speed to exceed manufacturer speci®cations.
Fan and Drive:
·
Removal of fan clutch (if equipped) or rendering
clutch inoperative.
·Removal of the fan shroud (if equipped).
Air Intake:
·
Removal of the air cleaner silencer.
·Modi®cation of the air cleaner.
Exhaust:
·
Removal of the muffler and/or resonator.
·Removal of the exhaust pipes and exhaust pipe
clamps.
5-63

Additional Required Services
The following services should be performed at the ®rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Allison transmission only: Replace
external control-main ®lter.
See
footnote (l).
Inspect fuel system for damage
or leaks.······
Inspect exhaust system for loose or
damaged components.······
Vehicles without a ®lter restriction
indicator: Replace engine air
cleaner ®lter. See
Engine Air
Cleaner/Filter on page 5-23.An Emission Control Service.
······
6-speed manual transmission
only: Change clutch ¯uid.
See
footnote (n).······
6-6

(j)A ¯uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the ¯uid level checked. Add ¯uid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing and condition.
Check that the purge valve works properly (if equipped).
Replace as needed.
(l)Change ®lter only at the ®rst maintenance service
performed on the vehicle.
(m)Change automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þIn heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
þIn hilly or mountainous terrain.
þWhen doing frequent trailer towing.
þUses such as found in taxi, police or delivery
service.
(n)Change clutch ¯uid (or every 24 months, whichever
occurs ®rst).
Owner Checks and Services
These owner checks and services should be performed
at the intervals speci®ed to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in
Recommended Fluids and Lubricants on page 6-14.
6-10