engine GMC SIERRA 2005 Owner's Manual

*1— Gasoline Engine and Diesel Engine.
*2— Gasoline Engine; ECMRPV — Diesel Engine.
*3— Gasoline Engine; FUEL HT — Diesel Engine.
*4— Gasoline Engine; ECM I — Diesel Engine.
*5— IGN/EDU
Fuses Usage
GLOW PLUGDiesel Glow Plugs and Intake
Air Heater
CUST FEED Gasoline Accessory Power
HYBRID Hybrid
STUD #1Auxiliary Power (Single
Battery and Diesels Only)/
Dual Battery (TP2) Do not
install fuse.
MBECMid Bussed Electrical Center
Power Feed, Front Seats,
Right Doors
BLOWER Front Climate Control Fan
LBECLeft Bussed Electrical Center,
Door Modules, Door Locks,
Auxiliary Power Outlet—Rear
Cargo Area and Instrument
Panel
STUD 2Accessory Power/Trailer
Wiring Brake Feed
Fuses Usage
ABS Anti-Lock Brakes
VSES/ECAS Vehicle Stability
IGN A Ignition Power
IGN B Ignition Power
LBEC 1Left Bussed Electrical Center,
Left Doors, Truck Body
Controller, Flasher Module
TRL PARK Parking Lamps Trailer Wiring
RR PARKRight Rear Parking and
Sidemarker Lamps
LR PARKLeft Rear Parking and
Sidemarker Lamps
PARK LP Parking Lamps Relay
STRTR Starter Relay
INTPARK Interior Lamps
STOP LP Stoplamps
TBC BATTTruck Body Controller Battery
Feed
S/ROOF Sunroof
SEO B2 Off-Road Lamps
4WSVent Solenoid
Canister/Quadrasteer Module
Power
RR HVAC Not Used
5-127

Fuses Usage
BTSIBrake Transmission Shift
Interlock System
CRNK Starting System
LO HDLP-RT Headlamp Low Beam-Right
FOG LP Fog Lamp Relay
FOG LP Fog Lamps
HORN Horn Relay
W/S WASHWindshield Washer Pump
Relay
W/S WASH Windshield Washer Pump
INFOOnStar
®/Rear Seat
Entertainment
RADIO AMP Radio Amplier
RH HID Not Used
HORN Horn
EAP Not Used
TREC All-Wheel Drive Module
SBA Supplemental Brake Assist
Auxiliary Electric Cooling Fan
Fuse Block
The auxiliary electric
cooling fan fuse block is
located in the engine
compartment on the
driver’s side of the vehicle
next to the underhood
fuse block.
Lift the cover for access to the fuse/relay block.
Fuses Usage
COOL/FAN Cooling Fan
COOL/FAN Cooling Fan Relay Fuse
COOL/FAN Cooling Fan Fuse
Relays Usage
COOL/FAN 1 Cooling Fan Relay 1
COOL/FAN 3 Cooling Fan Relay 3
COOL/FAN 2 Cooling Fan Relay 2
5-129

ApplicationCapacities
English Metric
Cooling System
VORTEC™ 4800 V8 Manual with Front A/C**
VORTEC™ 5300 V8 Automatic with Front A/C*
VORTEC™ 5300 V8 Automatic with Front A/C**
VORTEC™ 6000 V8 Automatic*
VORTEC™ 6000 V8 Automatic**
VORTEC™ 6000 V8 Manual*
VORTEC™ 6000 V8 Manual**
VORTEC™ 8100 V8 HD Automatic*
VORTEC™ 8100 V8 HD Automatic**
VORTEC™ 8100 V8 Automatic*
VORTEC™ 8100 V8 Automatic**
VORTEC™ 8100 V8 Manual*
VORTEC™ 8100 V8 Manual**17.0 qts
—
16.8 qts
16.0 qts
16.7 qts
16.4 qts
—
25.0 qts
—
26.9 qts
—
27.1 qt
—16.1 L
—
15.9 L
15.1 L
15.8 L
15.5 L
—
23.7 L
—
25.5 L
—
25.6 L
—
* Engine Fan Driven cooling system
** Electric Cooling Fan system
5-131

ApplicationCapacities
English Metric
Engine Oil with Filter
4300 V6
4800 V8; 5300 V8; 6000 V8
8100 V84.5 qt
6.0 qt
6.5 qt4.3 L
5.7 L
6.1 L
Fuel Tank
Short Bed and 2500 LD
Long Bed and Chassis Cab (Pickup Box Delete)
Chassis Cab 3500 and 3500HD — front
Chassis Cab 3500 and 3500HD — rear26.0 gal
36.0 gal
27.0 gal
23.0 gal98.0 L
136.0 L
102.0 L
87.0 L
Wheel Nut Torque 140 ft lb 190Y
After rell, the level must be rechecked. Add enough engine coolant so that the uid is within the proper
operating range.
5-132

Engine Specications
Engine VIN Code Transmission Spark Plug Gap
VORTEC™ 4300 V6 WAutomatic
Manual0.060 inches (1.52 mm)
VORTEC™ 4800 V8 VAutomatic
Manual0.040 inches (1.01 mm)
VORTEC™ 5300 V8 Z Automatic 0.040 inches (1.01 mm)
VORTEC™ 5300 V8 T Automatic 0.040 inches (1.01 mm)
VORTEC™ 6000 V8 UAutomatic
Manual0.040 inches (1.01 mm)
VORTEC™ 6000 V8 NAutomatic
Manual0.040 inches (1.01 mm)
VORTEC™ 8100 V8 GAutomatic
Manual0.060 inches (1.52 mm)
5-133

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are necessary
to keep your vehicle in good working condition. Any
damage caused by failure to follow scheduled
maintenance may not be covered by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
Using Your Maintenance Schedule
We at General Motors want to help you keep your vehicle
in good working condition. But we do not know exactly
how you will drive it. You may drive very short distances
only a few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may use your
vehicle in making deliveries. Or you may drive it to work,
to do errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your GM Goodwrench
®dealer.
6-2

The proper replacement parts, uids and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 6-14andNormal Maintenance Replacement
Parts on page 6-17. When your vehicle is serviced,
make sure these are used. All parts should be replaced
and all necessary repairs done before you or anyone
else drives the vehicle. We recommend the use of
genuine GM parts.
Scheduled Maintenance
When the CHANGE ENGINE OIL message comes on, it
means that service is required for your vehicle. Have your
vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are driving
under the best conditions, the engine oil life system may
not indicate that vehicle service is necessary for over a
year. However, your engine oil and lter must be changed
at least once a year and at this time the system must be
reset. Your GM Goodwrench
®dealer has GM-trained
service technicians who will perform this work using
genuine GM parts and reset the system.If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil Life System (Gasoline Engine) on page 5-23
for information on the Engine Oil Life System and
resetting the system.
When the CHANGE ENGINE OIL message appears,
certain services, checks and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally,
it is recommended that your rst service be
MaintenanceI, your second service be MaintenanceII
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
MaintenanceI— Use MaintenanceIif the CHANGE
ENGINE OIL message comes on within 10 months since
the vehicle was purchased or MaintenanceIIwas
performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the message comes on
10 months or more since the last service or if the
message has not come on at all for one year.
6-4

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil (Gasoline Engine) on page 5-20.
Reset oil life system. SeeEngine Oil Life System (Gasoline Engine) on
page 5-23.An Emission Control Service.••
Allison Transmission
®only: Replace external control-main lter only at the rst
maintenance service performed on the vehicle.
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter or change indicator (if equipped). If necessary,
replace lter. SeeEngine Air Cleaner/Filter on page 5-25.An Emission Control
Service. See footnotes † and (p).•
Rotate tires and check ination pressures and wear. SeeTires on page 5-72.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
6-5

Scheduled Maintenance (cont’d)
Service MaintenanceIMaintenanceII
Check transmission uid level and add uid as needed.•
Inspect shields, vehicles with diesel engine or with GVWR above 10,000 lbs
(4 536 kg) only.See footnote (n).•
Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage
or leaks.••••••
Inspect exhaust system for loose or
damaged components.••••••
Vehicles without a lter restriction
indicator: Replace engine air cleaner
lter. SeeEngine Air Cleaner/Filter on
page 5-25.An Emission Control
Service.•••
6-speed manual transmission only:
Change clutch uid.See footnote (l).••••••
6-6

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Engine cooling system service
(or every ve years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.•
5-speed manual transmission only:
Change manual transmission uid.•
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.#Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage and parking
brake cable guides. Ball joints should not be lubricated
unless their temperature is 10°F (−12°C) or higher,
or they could be damaged. Vehicles used under severe
commercial operating conditions require lubrication
on a regular basis every 3,000 miles (5 000 km).
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings for wear or cracks.
Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc.
6-8