brakes GMC SIERRA 2005 Owner's Guide

Electric Brake Control Jumper
{CAUTION:
Be sure to use only the correct trailer brake
harness, the one intended for use on your
vehicle. If you use some other trailer brake
harness, even if it seems to t, your trailer
brakes may not work at all. You could have a
crash in which you or others could be injured.
Use only the trailer brake harness intended for
your vehicle. If it is no longer available to you,
be sure to get a proper replacement from
your dealer.This harness is included with your vehicle as part of the
heavy-duty trailer wiring package.
This harness is for an electric brake controller and
includes a trailer battery feed fuse. It should be installed
by your dealer or a qualied service center.
4-95

Power Take-Off (PTO)
Before using a Power Take-Off (PTO), if equipped, refer
to the manufacturer’s or installer’s instructions.
To engage a PTO on a vehicle with a manual
transmission do the following:
1. Hold the clutch pedal down.
2. Set the parking brake.
3. Shift the transmission into NEUTRAL.
4. Engage the PTO. Refer to the manufacturer’s
or installer’s for instructions on electrically
engaged PTOs.
5. For mobile operations, shift the transmission into
the gear you want, apply the regular brakes and
release the parking brake. For stationary operations,
leave the parking brake applied.
6. Release the clutch and regular brakes as you
normally would. When the clutch is released,
the PTO will start.
7. Turn the PTO rotary switch to ON.To engage a PTO on a vehicle with an automatic
transmission do the following:
1. For stationary use shift the transmission into
PARK (P).
2. Turn the PTO rotary switch ON.
3. If the engine speed is below the PTO engage
speed limit, the PTO will start. The blinking LED
on the PTO control switch indicates PTO engage is
requested. When PTO engages the LED will
switch from blinking to a steady light.
To use PTO speed control in Preset Mode (Factory
Setting) do the following:
1. Engage the PTO.
2. Select PARK (P) or NEUTRAL (N) range. Apply the
parking brake if NEUTRAL (N) is selected. Torque
Converter Clutch (TCC) is not available in
NEUTRAL (N) and is available only in PARK (P)
when engine speed is above 1,100 rpm.
3. Make sure your foot is off the brake pedal (and off
the clutch on vehicles equipped with a manual
transmission).
4. Select the desired engine speed for PTO operation.
Read the following preset mode information
regarding operation.
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Service............................................................5-4
Doing Your Own Service Work.........................5-5
Adding Equipment to the Outside
of Your Vehicle...........................................5-6
Fuel................................................................5-6
Gasoline Octane............................................5-6
Gasoline Specications....................................5-7
California Fuel...............................................5-7
Additives.......................................................5-7
Fuel E-85 (85% Ethanol).................................5-8
Fuels in Foreign Countries...............................5-9
Filling Your Tank..........................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil (Gasoline Engine)..........................5-20
Engine Oil Life System (Gasoline Engine)........5-23
Engine Air Cleaner/Filter................................5-25
Automatic Transmission Fluid
(Except Allison Transmission
®) ....................5-27
Automatic Transmission Fluid
(Allison Transmission
®) ...............................5-30
Manual Transmission Fluid.............................5-33
Hydraulic Clutch...........................................5-34Engine Coolant.............................................5-35
Coolant Surge Tank Pressure Cap..................5-37
Engine Overheating.......................................5-37
Overheated Engine Protection Operating
Mode (V8 Engines Only)............................5-39
Cooling System............................................5-40
Engine Fan Noise.........................................5-45
Power Steering Fluid.....................................5-46
Windshield Washer Fluid................................5-48
Brakes........................................................5-49
Battery........................................................5-52
Jump Starting...............................................5-53
Rear Axle.......................................................5-58
Four-Wheel Drive............................................5-58
Front Axle......................................................5-60
Noise Control System.....................................5-61
Tampering with Noise Control System
Prohibited.................................................5-61
Bulb Replacement..........................................5-62
Halogen Bulbs..............................................5-62
Headlamps..................................................5-63
Front Turn Signal, Sidemarker and
Daytime Running Lamps.............................5-64
Roof Marker Lamps......................................5-65
Section 5 Service and Appearance Care
5-1

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-25.
B. Coolant Surge Tank and Pressure Cap. SeeEngine
Coolant on page 5-35andCoolant Surge Tank
Pressure Cap on page 5-37.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-25.
D. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.
E. Automatic Transmission Fluid Dipstick (If Equipped).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid (Except Allison Transmission
®)
on page 5-27orAutomatic Transmission Fluid
(Allison Transmission
®) on page 5-30.
F. Electric Engine Cooling Fan (If Equipped). See
Cooling System on page 5-40.
G. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-46.
I. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-53.
J. Remote Positive (+) Terminal. SeeJump Starting on
page 5-53.
K. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-49.
L. Clutch Fluid Reservoir (If Equipped). SeeHydraulic
Clutch on page 5-34.
M. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 5-125.
N. Battery. SeeBattery on page 5-52.
O. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-48.
5-15

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-25.
B. Coolant Surge Tank and Pressure Cap. SeeEngine
Coolant on page 5-35andCoolant Surge Tank
Pressure Cap on page 5-37.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-25.
D. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.
E. Automatic Transmission Fluid Dipstick (If Equipped).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid (Except Allison Transmission
®)
on page 5-27orAutomatic Transmission Fluid
(Allison Transmission
®) on page 5-30.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.
G. Electric Engine Cooling Fan (If Equipped). See
Cooling System on page 5-40.H. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-53.
I. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-46.
J. Remote Positive (+) Terminal. SeeJump Starting on
page 5-53.
K. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-49.
L. Clutch Fluid Reservoir (If Equipped). SeeHydraulic
Clutch on page 5-34.
M. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 5-125.
N. Battery. SeeBattery on page 5-52.
O. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-48.
5-17

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-25.
B. Coolant Surge Tank and Pressure Cap. SeeEngine
Coolant on page 5-35andCoolant Surge Tank
Pressure Cap on page 5-37.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-25.
D. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.
E. Automatic Transmission Fluid Dipstick (If Equipped).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid (Except Allison Transmission
®)
on page 5-27orAutomatic Transmission Fluid
(Allison Transmission
®) on page 5-30.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.
G. Engine-Driven Cooling Fan. SeeCooling System on
page 5-40.H. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-53.
I. Remote Positive (+) Terminal. SeeJump Starting on
page 5-53.
J. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-46.
K. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-49.
L. Clutch Fluid Reservoir (If Equipped). SeeHydraulic
Clutch on page 5-34.
M. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 5-125.
N. Battery. SeeBattery on page 5-52.
O. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-48.
5-19

Brakes
Brake Fluid
Your brake master cylinder
reservoir is lled with
DOT-3 brake uid. See
Engine Compartment
Overview on page 5-14for
the location of the
reservoir.
There are only two reasons why the brake uid level in
the reservoir might go down. The rst is that the
brake uid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
the uid level goes back up. The other reason is
that uid is leaking out of the brake system. If it is, you
should have your brake system xed, since a leak
means that sooner or later your brakes will not work
well, or will not work at all.So, it is not a good idea to top off your brake uid.
Adding brake uid will not correct a leak. If you add uid
when your linings are worn, then you will have too
much uid when you get new brake linings. You should
add or remove brake uid, as necessary, only when
work is done on the brake hydraulic system.
{CAUTION:
If you have too much brake uid, it can spill on
the engine. The uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
uid only when work is done on the brake
hydraulic system. See “Checking Brake Fluid”
in this section.
Refer to the Maintenance Schedule to determine when
to check your brake uid. SeeScheduled Maintenance
on page 6-4.
5-49

Checking Brake Fluid
You can check the brake uid without taking off the cap.
Just look at the brake uid
reservoir. The uid level
should be above MIN. If it
is not, have your brake
system checked to
see if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the MIN but not over the
MAX mark.
What to Add
When you do need brake uid, use only DOT-3 brake
uid. Use new brake uid from a sealed container
only. SeeRecommended Fluids and Lubricants on
page 6-14.Always clean the brake uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake uid.
Notice:
Using the wrong uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system parts so
badly that they will have to be replaced. Do not
let someone put in the wrong kind of uid.
If you spill brake uid on your vehicle’s painted
surfaces, the paint nish can be damaged. Be
careful not to spill brake uid on your vehicle.
If you do, wash it off immediately. See
Appearance Care on page 5-112.
5-50

Brake Wear
Your vehicle has front disc brakes and may have rear
drum brakes or rear disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving, except when you are pushing on the
brake pedal rmly.
{CAUTION:
The brake wear warning sound means that
soon your brakes will not work well. That
could lead to an accident. When you hear the
brake wear warning sound, have your vehicle
serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are rst applied or lightly
applied. This does not mean something is wrong with
your brakes.Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque specications.
If you have rear drum brakes, they do not have wear
indicators, but if you ever hear a rear brake rubbing
noise, have the rear brake linings inspected immediately.
Rear brake drums should be removed and inspected
each time the tires are removed for rotation or changing.
Drum brakes have an inspection hole to inspect lining
wear during scheduled maintenance. When you
have the front brake pads replaced, have the rear
brakes inspected, too.
Brake linings should always be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a brake stop, your brakes adjust
for wear.
5-51

Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your vehicle
was designed and tested with top-quality GM brake parts.
When you replace parts of your braking system — for
example, when your brake linings wear down and you
need new ones put in — be sure you get new approved
GM replacement parts. If you do not, your brakes may no
longer work properly. For example, if someone puts in
brake linings that are wrong for your vehicle, the balance
between your front and rear brakes can change — for the
worse. The braking performance you have come to
expect can change in many other ways if someone puts
in the wrong replacement brake parts.
Battery
Your vehicle has a maintenance free battery. When it is
time for a new battery, get one that has the replacement
number shown on the original battery’s label. We
recommend an ACDelco
®replacement battery. See
Engine Compartment Overview on page 5-14for
battery location.
Warning:Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands
after handling.
Vehicle Storage
If you are not going to drive your vehicle for 25 days
or more, remove the black, negative (−) cable from
the battery. This will help keep your battery from
running down.
{CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
are not careful. SeeJump Starting on
page 5-53for tips on working around a battery
without getting hurt.
Also, for your audio system, seeTheft-Deterrent
Feature on page 3-123.
5-52