transmission GMC SIERRA 2009 Repair Manual

Then, without shutting off the engine, follow these steps:
1. Locate the transmission
dipstick handle with this
graphic which is located
at the rear of the engine
compartment, on the
passenger side of the
vehicle.
SeeEngine Compartment Overview on page 5-14
for more information on location.
2. Flip the handle up and then pull out the dipstick
and wipe it with a clean rag or paper towel.
3. Push it back in all the way, wait three seconds and
then pull it back out again.4. Check both sides of the dipstick, and read the lower
level. The uid level must be in the COLD area,
below the cross-hatched area, for a cold check or
in the HOT or cross-hatched area for a hot check.
Be sure to keep the dipstick pointed down to get an
accurate reading.
5. If the uid level is in the acceptable range, push the
dipstick back in all the way; then ip the handle
down to lock the dipstick in place.
Consistency of Readings
Always check the uid level at least twice using the
procedure described previously. Consistency (repeatable
readings) is important to maintaining proper uid level. If
readings are still inconsistent, contact your dealer/retailer.
5-23

How to Add Automatic Transmission
Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission uid to use. SeeRecommended
Fluids and Lubricants on page 6-15.
Using a funnel, add uid down the transmission dipstick
tube only after checking the transmission uid while it is
hot. A cold check is used only as a reference. If the uid
level is low, add only enough of the proper uid to bring
the level up to the HOT area for a hot check. It does
not take much uid, generally less than one pint (0.5 L).
Do not overll.
Notice:Use of the incorrect automatic transmission
uid may damage the vehicle, and the damages
may not be covered by the vehicle’s warranty.
Always use the automatic transmission uid listed
inRecommended Fluids and Lubricants on
page 6-15.
After adding uid, recheck the uid level as
described under “How to Check Automatic
Transmission Fluid,” earlier in this section.
When the correct uid level is obtained, push the
dipstick back in all the way; then ip the handle
down to lock the dipstick in place.
Automatic Transmission Fluid
(6-Speed Transmission)
When to Check and Change Automatic
Transmission Fluid
It is usually not necessary to check the transmission uid
level. The only reason for uid loss is a transmission leak
or overheating the transmission. If you suspect a small
leak, then use the following checking procedures to check
the uid level. However, if there is a large leak, then it
may be necessary to have the vehicle towed to a dealer/
retailer service department and have it repaired before
driving the vehicle further.
Notice:Use of the incorrect automatic transmission
uid may damage the vehicle, and the damages may
not be covered by the vehicle’s warranty. Always
use the automatic transmission uid listed in
Recommended Fluids and Lubricants on page 6-15.
Change the uid and lter at the intervals listed in the
Maintenance Schedule. SeeScheduled Maintenance
(Gasoline Engine) on page 6-4. Be sure to use the
transmission uid listed inRecommended Fluids and
Lubricants on page 6-15.
5-24

How to Check Automatic Transmission
Fluid
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
parts or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission uid.
Before checking the uid level, prepare the vehicle as
follows:
1. Start the engine and park the vehicle on a level
surface. Keep the engine running.
2. Apply the parking brake and place the shift lever in
P (Park).3. With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, move the
shift lever back to P (Park).
4. Allow the engine to idle (500 – 800 rpm) for at least
one minute. Slowly release the brake pedal.
5. Keep the engine running and press the Trip/Fuel
button or trip odometer reset stem until TRANS
TEMP (Transmission Temperature) displays on the
Driver Information Center (DIC).
6. Using the TRANS TEMP reading, determine and
perform the appropriate check procedure. If the
TRANS TEMP reading is not within the required
temperature ranges, allow the vehicle to cool,
or operate the vehicle until the appropriate
transmission uid temperature is reached.
5-25

Cold Check Procedure
Use this procedure only as a reference to determine if
the transmission has enough uid to be operated safely
until a hot check procedure can be made. The hot check
procedure is the most accurate method to check the
uid level. Perform the hot check procedure at the rst
opportunity. Use this cold check procedure to check uid
level when the transmission temperature is between
80°F and 90°F (27°C and 32°C).
1. Locate the transmission
dipstick at the rear
of the engine
compartment,
on the passenger
side of the vehicle.
SeeEngine Compartment Overview on page 5-14
for more information.
2. Flip the handle up, and then pull out the dipstick
and wipe it with a clean rag or paper towel.
3. Install the dipstick by pushing it back in all the way,
wait three seconds, and then pull it back out again.
4. Check both sides of the dipstick and read the lower
level. Repeat the check procedure to verify the
reading.5. If the uid level is below the COLD check band, add
only enough uid as necessary to bring the level
into the COLD band. It does not take much uid,
generally less than one pint (0.5L). Do not overll.
6. Perform a hot check at the rst opportunity after
the transmission reaches a normal operating
temperature between 160°F to 200°F (71°C to 93°C).
7. If the uid level is in the acceptable range, push the
dipstick back in all the way, then ip the handle
down to lock the dipstick in place.
5-26

Hot Check Procedure
Use this procedure to check the transmission uid level
when the transmission uid temperature is between
160°F and 200°F (71°C and 93°C).
The hot check is the most accurate method to check the
uid level. The hot check should be performed at the rst
opportunity in order to verify the cold check. The uid
level rises as uid temperature increases, so it is
important to ensure the transmission temperature is
within range.
1. Locate the transmission
dipstick at the rear
of the engine
compartment,
on the passenger
side of the vehicle.
SeeEngine Compartment Overview on page 5-14
for more information.
2. Flip the handle up, and then pull out the dipstick
and wipe it with a clean rag or paper towel.
3. Install the dipstick by pushing it back in all the way,
wait three seconds, and then pull it back out again.
4. Check both sides of the dipstick and read the lower
level. Repeat the check procedure to verify the
reading.5. Safe operating level is within the HOT cross hatch
band on the dipstick. If the uid level is not within
the HOT band, and the transmission temperature is
between 160°F and 200°F (71°C and 93°C), add or
drain uid as necessary to bring the level into the
HOT band. If the uid level is low, add only enough
uid to bring the level into the HOT band. It does not
take much uid, generally less than one pint (0.5L).
Do not overll.
6. If the uid level is in the acceptable range, push the
dipstick back in all the way, then ip the handle
down to lock the dipstick in place.
5-27

Overheated Engine Protection
Operating Mode
If an overheated engine condition exists and the
REDUCED ENGINE POWER message is displayed, an
overheat protection mode which alternates ring groups
of cylinders helps prevent engine damage. In this mode,
you will notice a loss in power and engine performance.
This operating mode allows the vehicle to be driven to a
safe place in an emergency. Driving extended miles (km)
and/or towing a trailer in the overheat protection mode
should be avoided.
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any repair.
The engine oil will be severely degraded. Repair the
cause of coolant loss, change the oil and reset the oil
life system. SeeEngine Oil on page 5-15.
Engine Fan Noise
If the vehicle has a clutched engine cooling fan, when the
clutch is engaged, the fan spins faster to provide more air
to cool the engine. In most everyday driving conditions,
the fan is spinning slower and the clutch is not fully
engaged. This improves fuel economy and reduces fan
noise. Under heavy vehicle loading, trailer towing, and/or
high outside temperatures, the fan speed increases as
the clutch more fully engages, so you may hear an
increase in fan noise. This is normal and should not be
mistaken as the transmission slipping or making extra
shifts. It is merely the cooling system functioning properly.
The fan will slow down when additional cooling is not
required and the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch partially
disengages.
If the vehicle has electric cooling fans, you may hear
the fans spinning at low speed during most everyday
driving. The fans may turn off if no cooling is required.
Under heavy vehicle loading, trailer towing, and/or
high outside temperatures, or if you are operating the
air conditioning system, the fans may change to
high speed and you may hear an increase in fan noise.
This is normal and indicates that the cooling system
is functioning properly. The fans will change to low
speed when additional cooling is no longer required.
5-37

Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. If you have a vehicle with a diesel engine with two
batteries, you should know before you begin that,
especially in cold weather, you may not be able
to get enough power from a single battery in another
vehicle to start your diesel engine. If your vehicle
has more than one battery, use the battery that
is closer to the starter -- this will reduce electrical
resistance. This is located on the passenger side, in
the rear of the engine compartment.
3. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles are not touching
each other. If they are, it could cause an unwanted
ground connection. You would not be able to start
your vehicle, and the bad grounding could damage
the electrical systems.
To avoid the possibility of the vehicles rolling, set the
parking brake rmly on both vehicles involved in the
jump start procedure. Put the automatic transmission
in P (Park) or a manual transmission in Neutral
before setting the parking brake. If you have a
four-wheel-drive vehicle, be sure the transfer
case is in a drive gear, not in Neutral.Notice:If you leave the radio or other accessories
on during the jump starting procedure, they could be
damaged. The repairs would not be covered by the
warranty. Always turn off the radio and other
accessories when jump starting the vehicle.
4. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or the accessory power outlets. Turn off
the radio and all the lamps that are not needed.
This will avoid sparks and help save both batteries.
And it could save the radio!
5. Open the hood on the other vehicle and locate the
positive (+) and negative (−) terminal locations on
that vehicle.
The positive (+) terminal, is located under a red
plastic cover at the positive battery post. To uncover
the positive (+) terminal, open the red plastic cover.
5-45

(C) Aspect Ratio:A two-digit number that
indicates the tire height-to-width measurements.
For example, if the tire size aspect ratio is 75, as
shown in item C of the light truck (LT-Metric) tire
illustration, it would mean that the tire’s sidewall is
75 percent as high as it is wide.
(D) Construction Code
:A letter code is used to
indicate the type of ply construction in the tire. The
letter R means radial ply construction; the letter D
means diagonal or bias ply construction; and the
letter B means belted-bias ply construction.
(E) Rim Diameter
:Diameter of the wheel in
inches.
(F) Service Description
:The service description
indicates the load range and speed rating of a
tire. The load index represents the load carry
capacity a tire is certied to carry. The load index
can range from 1 to 279. The speed rating is
the maximum speed a tire is certied to carry a
load. Speed ratings range from A to Z.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the
tire pressing outward on each square inch of the
tire. Air pressure is expressed in pounds per
square inch (psi) or kilopascal (kPa).
Accessory Weight
:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
Aspect Ratio
:The relationship of a tire’s height
to its width.
Belt
:A rubber coated layer of cords that is
located between the plies and the tread. Cords
may be made from steel or other reinforcing
materials.
Bead
:The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
Bias Ply Tire
:A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread.
5-70

Fuses Usage
7 Front Washer
8 Oxygen Sensor
9 Antilock Brakes System 2
10 Trailer Back-up Lamps
11 Driver Side Low-Beam Headlamp
12 Engine Control Module (Battery)
13Fuel Injectors, Ignition Coils
(Right Side)
14Transmission Control Module
(Battery)
15 Vehicle Back-up Lamps
16Passenger Side Low-Beam
Headlamp
17 Air Conditioning Compressor
18 Oxygen Sensors
19 Transmission Controls (Ignition)
20 Fuel Pump
21 Fuel System Control Module
22 Not Used
23 Not Used
24Fuel Injectors, Ignition Coils
(Left Side)
25 Trailer Park Lamps
26 Driver Side Park LampsFuses Usage
27 Passenger Side Park Lamps
28 Fog Lamps
29 Horn
30Passenger Side High-Beam
Headlamp
31 Daytime Running Lamps
32 Driver Side High-Beam Headlamp
33 Daytime Running Lights 2
34 Sunroof
35Key Ignition System, Theft Deterrent
System
36 Windshield Wiper
37 SEO B2 Uptter Usage (Battery)
38 Electric Adjustable Pedals
39 Climate Controls (Battery)
40 Airbag System (Ignition)
41 Amplier
42 Audio System
43Miscellaneous (Ignition), Cruise
Control
44 Not Used
45 Airbag System (Battery)
46 Instrument Panel Cluster
47 Power Take-Off
5-127

ApplicationCapacities
English Metric
Fuel Tank
1500 Series Standard and Short Box 26.0 gal 98.0 L
1500 Series Long Box 34.0 gal 128.7 L
2500 Series Standard Box 26.0 gal 98.0 L
2500 Series and 3500 Series Long Box 34.0 gal 128.7 L
3500 Series Chassis Cab 50.0 gal 189.0 L
3500 Chassis Cab – Front Tank 27.0 gal 102.0 L
3500 Chassis Cab – Rear Tank (if equipped) 23.0 gal 87.0 L
Transmission Fluid (Pan Removal and Filter Replacement)
Auto 4-Speed Transmission 4L60-E Electronic
Transmission5.0 qt 4.7 L
Auto 6-Speed Transmission 6L80-E 6.0 qt 5.7 L
Auto 6-Speed Transmission 6L90-E 6.3 qt 6.0 L
Auto 6-Speed Transmission Allison 7.4 qt 7.0 L
Transfer Case Fluid 1.6 qt 1.5 L
Wheel Nut Torque 140 ft lb 190Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
5-130