transmission GMC SONOMA 2003 Repair Manual

At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specied in Part D.
Body Lubrication Service
Lubricate all body door and fuel door hinges, latches
and locks, including the glove box and console
doors, the body hood, secondary latch, pivots, spring
anchor, release pawl and any moving seat hardware.
Lubricate the hood safety lever pivot and prop rod pivot.
Part D tells you what to use. More frequent lubrication
may be required when exposed to a corrosive
environment.
Starter Switch Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-32if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway and
try to start the engine. The starter should work only
when the clutch is pushed down all the way to the
oor. If the starter works when the clutch isn’t pushed
all the way down, your vehicle needs service.
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2003 - Sonoma OM

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-32if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don’t start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
With an automatic transmission, the key should turn
to LOCK only when the shift lever is in PARK (P).
With a manual transmission, the key should turn to
LOCK only when you press the key release button.
On all vehicles, the key should come out only in LOCK.
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2003 - Sonoma OM

Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Underbody Flushing Service
At least every spring, use plain water toush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
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Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certied for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle’s engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-25.
Hydraulic Brake
SystemDelco Supreme 11
®Brake Fluid or
equivalent DOT-3 brakeuid.
Windshield
Washer SolventGM Optilkeen
®Washer Solvent or
equivalent.
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part No.
U.S. 12345347, in Canada
10953517, or equivalent DOT-3
brakeuid).
Usage Fluid/Lubricant
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Manual
Transmission
with V6 EngineSynchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465, or equivalent).
Manual
Transmission
with L4 EngineFriction Modied Synchromesh
Transmission Fluid (GM Part No.
U.S. 12377916, in Canada
10953509).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
®
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037, or
equivalent).
Front and Rear
Axle (Standard
Differential)SAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849, or equivalent).
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2003 - Sonoma OM

Usage Fluid/Lubricant
Rear Axle
(Locking
Differential)Axle Lubricant; use only GM Part
No. U.S. 1052271, in Canada
10950849.Do not add friction
modier.
Transfer CaseDEXRON
®-III Automatic
Transmission Fluid.
Transfer Case
Shift LeverChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Rear Driveline
Center Spline
and Universal
JointsChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Constant
Velocity
Universal JointChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Clutch Pushrod
to Clutch Fork
JointChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Usage Fluid/Lubricant
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring
Anchor and
Release PawlLubriplate
®Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
Hinges, Fuel
Filler Door and
Folding SeatsMulti-Purpose Lubricant, Superlube
®
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Tailgate Handle
Pivot Points,
Hinges, Latch
Bolt and
LinkageMulti-Purpose Lubricant, Superlube
®
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
10953014, or equivalent).
Weatherstrip
SqueaksSynthetic Grease with Teon,
Superlube
®(GM Part No. U.S.
12371287, in Canada 10953437,
or equivalent).
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2003 - Sonoma OM

If NHTSA receives similar complaints, it may open an
investigation, and if itnds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada)
in a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-GMC-8782 (1-800-462-8782),
or write:
Pontiac-GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
7-9
2003 - Sonoma OM

Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair
service procedures, adjustments, and specications
for GM transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors
cars and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product
Service Bulletins can be obtained by contacting your
General Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner’s Information
Owner publications are written specically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual,
and Warranty Booklet.
RETAIL SELL PRICE: $35.00Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM
Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc. on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P. O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-10
2003 - Sonoma OM

Audio System(s) (cont.)
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-37
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-36
Theft-Deterrent Feature................................3-67
Understanding Radio Reception.....................3-67
Automatic Headlamp System............................3-11
Automatic Transmission...................................2-22
Fluid..........................................................5-20
Operation...................................................2-25
Automatic Transmission Check..........................6-27
Automatic Transmission Shift Lock Control
System Check.............................................6-29
B
Backing Up....................................................4-58
Battery..........................................................5-42
Battery Replacement......................................... 2-6
Battery Rundown Protection.............................3-15
Bed Rails......................................................2-52
Before Leaving on a Long Trip.........................4-33
Before You Go Off-Roading..............................4-13
Body Lubrication Service..................................6-28
Brake
Parking......................................................2-32
System Inspection.......................................6-32Brake (cont.)
System Warning Light..................................3-27
Brake Adjustment............................................5-41
Brake Fluid....................................................5-39
Brake Pedal Travel.........................................5-41
Brake Wear...................................................5-41
Brakes..........................................................5-39
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-7
Break-In, New Vehicle.....................................2-20
Bulb Replacement...........................................5-50
Center High-Mounted Stoplamp (CHMSL)........5-54
Halogen Bulbs............................................5-50
Headlamps.................................................5-50
One-Piece Front Turn Signal Lamps...............5-52
Replacement Bulbs......................................5-55
Taillamps....................................................5-55
Two-Piece Front Turn Signal Lamps...............5-53
Buying New Tires...........................................5-62
C
California Fuel.................................................. 5-5
Canada........................................................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-6
Capacities and Specifications............................5-94
Carbon Monoxide...................4-36, 4-51, 2-12, 2-37
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2003 - Sonoma OM

Flat Tire........................................................5-67
Flat Tire, Changing.........................................5-68
Fluid
Automatic Transmission................................5-20
Manual Transmission....................................5-23
Power Steering...........................................5-37
Windshield Washer......................................5-38
FM ...............................................................3-67
Fog Lamps ....................................................3-13
Following Distance..........................................4-57
Four-Wheel Drive....................................2-29, 5-48
Front Axle......................................................5-49
Front Map Lamps...........................................3-14
Front Storage Area.........................................2-49
Fuel............................................................... 5-4
Additives...................................................... 5-5
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-8
Filling Your Tank........................................... 5-6
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-35
Gasoline Octane........................................... 5-4
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-35
System Inspection
.......................................6-31
Fuses
Fuses and Circuit Breakers
...........................5-89
Windshield Wiper
.........................................5-88G
Gage
Check Gages Warning Light..........................3-34
Engine Coolant Temperature.........................3-29
Fuel..........................................................3-35
Oil Pressure...............................................3-32
Speedometer..............................................3-23
Tachometer.................................................3-23
Voltmeter Gage...........................................3-26
Garment Hooks..............................................2-50
Gasoline
Octane........................................................ 5-4
Specifications............................................... 5-5
Getting Familiar with Off-Road Driving................4-16
Glass Surfaces...............................................5-81
Glove Box.....................................................2-41
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-3
Head Restraints............................................... 1-7
Headlamp High/Low-Beam Changer.................... 3-6
Headlamps....................................................5-50
Bulb Replacement.......................................5-50
Electrical System.........................................5-88
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2003 - Sonoma OM

Headlamps (cont.)
Halogen Bulbs............................................5-50
One-Piece Front Turn Signal Lamps...............5-52
Two-Piece Front Turn Signal Lamps...............5-53
Heated Seats................................................... 1-5
Heating.........................................................3-18
Highway Hypnosis...........................................4-34
Hill and Mountain Roads..................................4-34
Hitches..........................................................4-56
Hood
Checking Things Under.................................. 5-8
Release....................................................... 5-9
Horn ............................................................... 3-4
How to Add Coolant to the Coolant
Recovery Tank............................................5-32
How to Add Coolant to the Radiator..................5-34
How to Add Fluid....................................5-22, 5-24
How to Check................................5-20, 5-23, 5-59
How to Check and Add Fluid
............................5-25
How to Check Lubricant
..........................5-47, 5-49
How to Check Power Steering Fluid
..................5-37
How to Inspect the Engine Air Cleaner/Filter
.......5-19
How to Use This Manual
...................................... ii
How to Wear Safety Belts Properly
...................1-15
Hydraulic Clutch
.............................................5-24
Hydraulic Clutch System Check
........................6-27
Hydroplaning
..................................................4-30I
If No Steam Is Coming From Your Engine..........5-29
If Steam Is Coming From Your Engine...............5-28
If the Light Is Flashing.....................................3-30
If the Light Is On Steady.................................3-31
If You Are Stuck in Sand, Mud, Ice or Snow.......4-40
If You Do Decide To Pull A Trailer.....................4-52
If You’re Caught in a Blizzard...........................4-38
Ignition Positions.............................................2-20
Ignition Transmission Lock Check......................6-29
Infants and Young Children, Restraints...............1-32
Inflation–Tire Pressure...................................5-58
Inspection
Brake System.............................................6-32
Engine Cooling System................................6-31
Exhaust System..........................................6-31
Fuel System...............................................6-31
Part C - Periodic Maintenance.......................6-31
Steering, Suspension and Front Drive
Axle Boot and Seal..................................6-31
Throttle System...........................................6-32
Transfer Case and Front Axle
(Four-Wheel Drive)...................................6-32
Installing a Garage Door Opener.......................2-43
Instrument Panel
Cluster.......................................................3-21
Overview..................................................... 3-2
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2003 - Sonoma OM