engine GMC YUKON 2003 Owner's Manual

Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it
was built, or if you have any questions, please contact your GM dealer.
These specifications are for information only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer’s publications.
Normal Maintenance Replacement Parts
VIN Code V T Z U G
Oil Filter* PF44 PF44 PF44 PF44 PF454
Engine Air
Cleaner /Filter*A1519C†A1519C†A1519C†A1518C A1518C
Passenger
Compartment Air
Filter Kit**52485513 52485513 52485513 52485513 52485513
PCV Valve* CV2001–C CV2001–C CV2001–C CV2001–C—
Spark Plugs††41–974*
/PZTR5A15††41–974*
/PZTR5A15††41–974*
/PZTR5A15††41–974*
/PZTR5A15††41–983*
Fuel Filter* GF626 GF626 GF626 GF626 GF626
Wiper Blades
(Front)**15153642 15153642 15153642 15153642 15153642
5-109
2003 - Yukon/Yukon XL

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-11
At Each Fuel Fill..........................................6-11
At Least Once a Month.................................6-11
At Least Twice a Year...................................6-12At Least Once a Year
...................................6-12
Part C: Periodic Maintenance Inspections
.........6-15
Steering and Suspension Inspection
................6-15
Exhaust System Inspection
............................6-15
Fuel System Inspection
..................................6-15
Engine Cooling System Inspection
...................6-16
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection
.......................................6-16
Brake System Inspection
................................6-16
Part D: Recommended Fluids and Lubricants
. . . .6-17
Part E: Maintenance Record
...........................6-19
Section 6 Maintenance Schedule
6-1
2003 - Yukon/Yukon XL

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. Improper vehicle maintenance can
even affect the quality of the air we breathe. Improper
fluid levels or the wrong tire inflation can increase
the level of emissions from your vehicle. To help protect
our environment, and to keep your vehicle in good
condition, be sure to maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended fluids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure
to follow scheduled maintenance may not be covered by
warranty.
6-2
2003 - Yukon/Yukon XL

Part A: Scheduled Maintenance
Services
This part contains engine oil and chassis lubrication
scheduled maintenance which explains the engine oil life
system and how it indicates when to change the
engine oil andfilter. Lubricate chassis components with
each oil change. Also, listed are scheduled maintenance
services which are to be performed at the mileage
intervals specified.
Using Your Maintenance Schedule
We at General Motors want to help you keep your vehicle
in good working condition. But we don’t know exactly how
you’ll drive it. You may drive very short distances only a
few times a week. Or you may drive long distances all the
time in very hot, dusty weather. You may use your vehicle
in making deliveries. Or you may drive it to work, to do
errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your dealer.This part tells you the maintenance services you should
have done and when to schedule them.
When you go to your dealer for your service needs,
you’ll know that GM-trained and supported service
people will perform the work using genuine GM parts.
The properfluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
these. All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
This schedule is for vehicles that:•carry passengers and cargo within recommended
limits. You willfind these limits on your vehicle’s
Certification/Tire label. SeeLoading Your Vehicle on
page 4-58.
•are driven on reasonable road surfaces within legal
driving limits.
•are driven off-road in the recommended manner.
SeeOff-Road Driving with Your Four-Wheel-Drive
Vehicle on page 4-22.
•use the recommended fuel. SeeGasoline Octane
on page 5-4.
6-4
2003 - Yukon/Yukon XL

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
SeePart B: Owner Checks and Services on page 6-11
andPart C: Periodic Maintenance Inspections on
page 6-15.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-16.
Engine Oil and Chassis Lubrication
Scheduled Maintenance
Change engine oil and filter as indicated by the
GM Oil Life System (or every 12 months, whichever
occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil andfilter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE ENGINE OIL message will
come on. Change your oil as soon as possible within
the next two times you stop for fuel. It is possible that, if
you are driving under the best conditions, the oil life
system may not indicate that an oil change is necessary
for over a year. However, your engine oil andfilter
must be changed at least once a year and at this time
the system must be reset. Your dealer has GM-trained
service people who will perform this work using
genuine GM parts and reset the system.
It is also important to check your oil regularly and keep
it at the proper level.
6-5
2003 - Yukon/Yukon XL

If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. SeeEngine Oil on
page 5-16for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil
and filter change.
Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage, transfer case shift
linkage and parking brake cable guides. Ball joints
should not be lubricated unless their temperature is
10°F(−12°C) or higher, or they could be damaged.
See the mileage intervals following for additional
services that may be performed with an engine oil
change and chassis lubrication. After the services are
performed, record the date, odometer reading and
who performed the service on the maintenance record
pages in Part E of this schedule.7,500 Miles (12 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
❑Inspect engine air cleanerfilter or change indicator (if
equipped). If necessary, replace thefilter. If vehicle is
driven in dusty/dirty conditions, inspectfilter or
change indicator (if equipped) at every engine oil
change. SeeEngine Air Cleaner/Filter on page 5-21
for more information.An Emission Control Service.
(See footnote†.)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
6-6
2003 - Yukon/Yukon XL

22,500 Miles (37 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
30,000 Miles (50 000 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuelfilter.An Emission Control Service. (See
footnote†.)
❑Replace engine air cleanerfilter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replace
thefilter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. SeeEngine Air Cleaner/Filter on
page 5-21for more information.An Emission
Control Service. (See footnote†.)
37,500 Miles (62 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
45,000 Miles (75 000 km)
❑Inspect engine air cleanerfilter or change indicator (if
equipped). If necessary, replace thefilter. If vehicle is
driven in dusty/dirty conditions, inspectfilter or
change indicator (if equipped) at every engine oil
change. SeeEngine Air Cleaner/Filter on page 5-21
for more information.An Emission Control Service.
(See footnote†.)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
6-7
2003 - Yukon/Yukon XL

50,000 Miles (83 000 km)
❑Change automatic transmissionfluid andfilter if the
vehicle’s GVWR is over 8600 lbs or if the vehicle is
mainly driven under one or more of these conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter at 100,000 miles
(166 000 km).
❑Change transfer case uid.
52,500 Miles (87 500 km)
❑Check rear/front axle uid level and add uid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
❑Check rear/front axle uid level and add uid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuel lter.An Emission Control Service.
(See footnote †.)
❑Replace engine air cleaner lter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. SeeEngine Air Cleaner/Filter on
page 5-21for more information.An Emission
Control Service. (See footnote †.)
❑Inspect Evaporative Control System. Check all fuel
and vapor lines and hoses for proper hook-up,
routing and condition. Check that the purge valve
works properly, if equipped. Replace as needed.An
Emission Control Service. (See footnote †.)
6-8
2003 - Yukon/Yukon XL

67,500 Miles (112 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
❑Inspect engine air cleanerlter or change indicator (if
equipped). If necessary, replace thelter. If vehicle is
driven in dusty/dirty conditions, inspectlter or
change indicator (if equipped) at every engine oil
change. SeeEngine Air Cleaner/Filter on page 5-21
for more information.An Emission Control Service.
(See footnote†.)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
82,500 Miles (137 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Replace fuellter.An Emission Control Service.
(See footnote†.)
❑Replace engine air cleanerlter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replace
thelter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. SeeEngine Air Cleaner/Filter on
page 5-21for more information.An Emission
Control Service. (See footnote†.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
6-9
2003 - Yukon/Yukon XL

97,500 Miles (162 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
❑Inspect spark plug wires.An Emission Control
Service.
❑Replace spark plugs.An Emission Control Service.
❑Change automatic transmissionuid andlter if
the vehicle’s GVWR is over 8,600 lbs or if the vehicle
is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
❑If you haven’t used your vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmissionuid, change
both theuid andlter.
❑Change transfer caseuid.
❑Except 8.1L V8 Engine: Inspect Positive Crankcase
Ventilation (PCV) valve.An Emission Control
Service.
150,000 Miles (240 000 km)
❑Drain,ush and rell cooling system (or every
60 months since last service, whichever occursrst).
SeeEngine Coolant on page 5-26for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.An Emission Control Service.
❑Inspect engine accessory drive belt.An Emission
Control Service.
6-10
2003 - Yukon/Yukon XL