fuel GMC YUKON 2003 Service Manual

*1—Gasoline Engine and Fuel Injection Rail #2.
*2—Gasoline Engine and Fuel Injection Rail #1.
*3—Gasoline Engine; Oxygen Sensors.
*4—Gasoline Engine; Oxygen Sensors.
*5—PCM Ignition
Fuses Usage
GLOW PLUG Not Used
CUST FEED Gasoline Accessory Power
STUD #1Auxiliary Power (Single
Battery and Diesels
Only)/Dual Battery (TP2) Do
not install fuse.
MBECMid Bussed Electrical Center
Power Feed, Front Seats,
Right Doors
BLOWER Front Climate Control Fan
LBECLeft Bussed Electrical Center,
Door Modules, Door Locks,
Auxiliary Power Outlet—Rear
Cargo Area and Instrument
Panel
STUD 2Accessory Power/Trailer
Wiring Brake Feed
ABS Anti-Lock Brakes
Fuses Usage
VSES/ECAS Vehicle Stability
IGN A Ignition Power
IGN B Ignition Power
LBEC 1Left Bussed Electrical Center,
Left Doors, Truck Body
Controller, Flasher Module
TRL PARK Parking Lamps Trailer Wiring
RR PARKRight Rear Parking and
Sidemarker Lamps
LR PARKLeft Rear Parking and
Sidemarker Lamps
PARK LP Parking Lamps Relay
STARTER Starter Relay
INTPARK Interior Lamps
STOP LP Stoplamps
TBC BATTTruck Body Controller Battery
Feed
SUNROOF Sunroof
SEO B2 Off-Road Lamps
4WSVent Solenoid
Canister/Quadrasteer Module
Power
RR HVAC Rear Climate Control
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2003 - Yukon/Yukon XL

Fuses Usage
AUX PWRAuxiliary Power
Outlet—Console
IGN 1 Ignition Relay
PCM 1 Powertrain Control Module
ETC/ECMElectronic Throttle Control,
Electronic Brake Controller
IGN EInstrument Panel Cluster, Air
Conditioning Relay, Turn
Signal/Hazard Switch, Starter
Relay
RTD Ride Control
TRL B/U Backup Lamps Trailer Wiring
PCM BPowertrain Control Module,
Fuel Pump
F/PMP Fuel Pump (Relay)
B/U LPBack-up Lamps, Automatic
Transmission Shift Lock
Control System
RR DEFOG Rear Window Defogger
HDLP-HI Headlamp High Beam Relay
PRIME Not Used
SIRSupplemental Inflatable
Restraint System
FRT PARKFront Parking Lamps,
Sidemarker LampsFuses Usage
DRLDaytime Running Lamps
(Relay)
SEO IGN Rear Defog Relay
TBC IGN1 Truck Body Controller Ignition
HI HDLP-LT High Beam Headlamp-Left
LH HID Not Used
DRL Daytime Running Lamps
IPC/DICInstrument Panel
Cluster/Driver Information
Center
HVAC/ECAS Climate Control Controller
CIG LTR Cigarette Lighter
HI HDLP-RT High Beam Headlamp-Right
HDLP-LOW Headlamp Low Beam Relay
A/C COMP Air Conditioning Compressor
A/C COMPAir Conditioning Compressor
Relay
RR WPR Rear Wiper/Washer
5-104
2003 - Yukon/Yukon XL

Capacities
ApplicationCapacities
English Metric
Engine Oil with Filter
VORTEC™4800 V8 VIN V 6.0 quarts†5.7 L†
VORTEC™5300 V8 VIN T 6.0 quarts†5.7 L†
VORTEC™5300 V8 VIN Z (E-85) 6.0 quarts†5.7 L†
VORTEC™6000 V8 VIN U 6.0 quarts†5.7 L†
VORTEC™8100 V8 VIN G 6.5 quarts†6.1 L†
Fuel Tank Capacity
Tahoe/Yukon 26.0 gallons 98.4 L
Suburban/Yukon XL (1500 Series) 31.0 gallons 117.3 L
Suburban/Yukon XL (2500 Series) 37.5 gallons 140.0 L
Air Conditioning Refrigerant Capacity
Tahoe/Yukon 2.71 lbs. 1.23 kg
Suburban/Yukon XL 3.0 lbs. 1.36 kg
†Oilfilter should be changed at every oil change.
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2003 - Yukon/Yukon XL

Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it
was built, or if you have any questions, please contact your GM dealer.
These specifications are for information only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer’s publications.
Normal Maintenance Replacement Parts
VIN Code V T Z U G
Oil Filter* PF44 PF44 PF44 PF44 PF454
Engine Air
Cleaner /Filter*A1519C†A1519C†A1519C†A1518C A1518C
Passenger
Compartment Air
Filter Kit**52485513 52485513 52485513 52485513 52485513
PCV Valve* CV2001–C CV2001–C CV2001–C CV2001–C—
Spark Plugs††41–974*
/PZTR5A15††41–974*
/PZTR5A15††41–974*
/PZTR5A15††41–974*
/PZTR5A15††41–983*
Fuel Filter* GF626 GF626 GF626 GF626 GF626
Wiper Blades
(Front)**15153642 15153642 15153642 15153642 15153642
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2003 - Yukon/Yukon XL

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-11
At Each Fuel Fill..........................................6-11
At Least Once a Month.................................6-11
At Least Twice a Year...................................6-12At Least Once a Year
...................................6-12
Part C: Periodic Maintenance Inspections
.........6-15
Steering and Suspension Inspection
................6-15
Exhaust System Inspection
............................6-15
Fuel System Inspection
..................................6-15
Engine Cooling System Inspection
...................6-16
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection
.......................................6-16
Brake System Inspection
................................6-16
Part D: Recommended Fluids and Lubricants
. . . .6-17
Part E: Maintenance Record
...........................6-19
Section 6 Maintenance Schedule
6-1
2003 - Yukon/Yukon XL

Part A: Scheduled Maintenance
Services
This part contains engine oil and chassis lubrication
scheduled maintenance which explains the engine oil life
system and how it indicates when to change the
engine oil andfilter. Lubricate chassis components with
each oil change. Also, listed are scheduled maintenance
services which are to be performed at the mileage
intervals specified.
Using Your Maintenance Schedule
We at General Motors want to help you keep your vehicle
in good working condition. But we don’t know exactly how
you’ll drive it. You may drive very short distances only a
few times a week. Or you may drive long distances all the
time in very hot, dusty weather. You may use your vehicle
in making deliveries. Or you may drive it to work, to do
errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your dealer.This part tells you the maintenance services you should
have done and when to schedule them.
When you go to your dealer for your service needs,
you’ll know that GM-trained and supported service
people will perform the work using genuine GM parts.
The properfluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
these. All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
This schedule is for vehicles that:•carry passengers and cargo within recommended
limits. You willfind these limits on your vehicle’s
Certification/Tire label. SeeLoading Your Vehicle on
page 4-58.
•are driven on reasonable road surfaces within legal
driving limits.
•are driven off-road in the recommended manner.
SeeOff-Road Driving with Your Four-Wheel-Drive
Vehicle on page 4-22.
•use the recommended fuel. SeeGasoline Octane
on page 5-4.
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2003 - Yukon/Yukon XL

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
SeePart B: Owner Checks and Services on page 6-11
andPart C: Periodic Maintenance Inspections on
page 6-15.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-16.
Engine Oil and Chassis Lubrication
Scheduled Maintenance
Change engine oil and filter as indicated by the
GM Oil Life System (or every 12 months, whichever
occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil andfilter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE ENGINE OIL message will
come on. Change your oil as soon as possible within
the next two times you stop for fuel. It is possible that, if
you are driving under the best conditions, the oil life
system may not indicate that an oil change is necessary
for over a year. However, your engine oil andfilter
must be changed at least once a year and at this time
the system must be reset. Your dealer has GM-trained
service people who will perform this work using
genuine GM parts and reset the system.
It is also important to check your oil regularly and keep
it at the proper level.
6-5
2003 - Yukon/Yukon XL

22,500 Miles (37 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
30,000 Miles (50 000 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuelfilter.An Emission Control Service. (See
footnote†.)
❑Replace engine air cleanerfilter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replace
thefilter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. SeeEngine Air Cleaner/Filter on
page 5-21for more information.An Emission
Control Service. (See footnote†.)
37,500 Miles (62 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
45,000 Miles (75 000 km)
❑Inspect engine air cleanerfilter or change indicator (if
equipped). If necessary, replace thefilter. If vehicle is
driven in dusty/dirty conditions, inspectfilter or
change indicator (if equipped) at every engine oil
change. SeeEngine Air Cleaner/Filter on page 5-21
for more information.An Emission Control Service.
(See footnote†.)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
6-7
2003 - Yukon/Yukon XL

50,000 Miles (83 000 km)
❑Change automatic transmissionfluid andfilter if the
vehicle’s GVWR is over 8600 lbs or if the vehicle is
mainly driven under one or more of these conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter at 100,000 miles
(166 000 km).
❑Change transfer case uid.
52,500 Miles (87 500 km)
❑Check rear/front axle uid level and add uid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
❑Check rear/front axle uid level and add uid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuel lter.An Emission Control Service.
(See footnote †.)
❑Replace engine air cleaner lter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. SeeEngine Air Cleaner/Filter on
page 5-21for more information.An Emission
Control Service. (See footnote †.)
❑Inspect Evaporative Control System. Check all fuel
and vapor lines and hoses for proper hook-up,
routing and condition. Check that the purge valve
works properly, if equipped. Replace as needed.An
Emission Control Service. (See footnote †.)
6-8
2003 - Yukon/Yukon XL

67,500 Miles (112 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
❑Inspect engine air cleanerlter or change indicator (if
equipped). If necessary, replace thelter. If vehicle is
driven in dusty/dirty conditions, inspectlter or
change indicator (if equipped) at every engine oil
change. SeeEngine Air Cleaner/Filter on page 5-21
for more information.An Emission Control Service.
(See footnote†.)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
82,500 Miles (137 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Replace fuellter.An Emission Control Service.
(See footnote†.)
❑Replace engine air cleanerlter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replace
thelter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. SeeEngine Air Cleaner/Filter on
page 5-21for more information.An Emission
Control Service. (See footnote†.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
6-9
2003 - Yukon/Yukon XL