transmission GMC YUKON 2004 Repair Manual

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage or
leaks.••••••
Inspect exhaust system for loose or
damaged components.••••••
Vehicles without a lter restriction
indicator: Replace engine air
cleaner lter. SeeEngine Air
Cleaner/Filter on page 5-21.An
Emission Control Service.••••••
Change automatic transmission
uid and lter (severe service).See
footnote (h).•••
Change automatic transmission
uid and lter (normal service).•
Four-wheel drive: Change transfer
case uid.See footnote (g).•••
Inspect evaporative control system.
An Emission Control Service. See
footnotes † and (k).•••
6-6

Additional Required Services (cont’d)
Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Replace spark plugs and inspect
spark plug wires.An Emission
Control Service.•
Engine cooling system service (or
every 5 years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.•
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage and parking
brake cable guides. Ball joints should not be lubricated
unless their temperature is 10°F (-12°C) or higher,
or they could be damaged.(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chang, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.
6-7

(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, hood latch assembly,
secondary latch, pivots, spring anchor, release pawl, rear
compartment hinges, outer liftgate handle pivot points,
rear door detent link, roller mechanism, liftgate handle
pivot points, latch bolt, fuel door hinge, cargo door hinge,
locks and folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal better
and not stick or squeak.(g)Add uid as needed. A uid loss could indicate a
problem; repair as needed. Check vent hose at transfer
case for kinks and proper installation.
(h)Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-26for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ller neck.
Pressure test the cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing and condition.
Check that the purge valve works properly (if equipped).
Replace as needed.
6-8

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-37if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench dealer for service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-37if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), contact your GM
Goodwrench dealer for service.
6-10

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
The key should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Contact your GM Goodwrench dealer if service is
required.
Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-11

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-16.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-26.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Front Axle
(Four-Wheel
Drive)SAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849).
6-12

Usage Fluid/Lubricant
Front Axle
(All-Wheel
Drive)SAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455)
meeting GM Specication 9986115.
Rear AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455)
meeting GM Specication 9986115.
Rear Axle
(Steerable)Synthetic Axle Lubricant; use only
GM Part No. 12378557 (in Canada
88901362). Do not add friction
modier.
Transfer Case
(All-Wheel
Drive with
Stabilitrak
®)DEXRON
®-III Automatic
Transmission Fluid.
Automatic
Transfer Case
(Four-Wheel
Drive)AUTO-TRAK II Fluid (GM Part No.
U.S. 12378508, in Canada
10953626).
Usage Fluid/Lubricant
Front Axle
Propshaft
Spline or
One-Piece
Propshaft
Spline
(Two-Wheel
Drive with Auto.
Trans.)Spline Lubricant, Special Lubricant
(GM Part No. U.S. 12345879, in
Canada 10953511) or lubricant
meeting requirements of GM
9985830.
Hood HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Outer Tailgate
Handle Pivot
PointsMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
Weatherstrip
SqueaksSynthetic Grease with Teon,
Superlube (GM Part No. U.S.
12371287, in Canada 10953437).
6-13

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-GMC-8782 (1-800-462-8782),
or write:
Pontiac-GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-12

Audio System(s) (cont.)
Radio with CD............................................3-81
Radio with Six-Disc CD..............................3-108
Rear Seat Audio (RSA)...............................3-134
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-78
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-77
Theft-Deterrent Feature...............................3-135
Understanding Radio Reception...................3-137
XM™ Satellite Radio Antenna System...........3-139
Automatic Dimming Mirror Operation..........2-45, 2-47
Automatic Headlamp System............................3-16
Automatic Level Control...................................4-61
Automatic Transfer Case..................................2-29
Automatic Transmission
Fluid..........................................................5-23
Operation...................................................2-24
Autoride™.....................................................4-62
Auxiliary Roof Mounted Lamp Switch.................3-18
B
Backing Up....................................................4-72
Battery..........................................................5-44
BATTERY NOT CHARGING.............................3-70
Battery Replacement......................................... 2-6Battery Run-Down Protection............................3-20
Battery Warning Light......................................3-45
Before Leaving on a Long Trip.........................4-43
Before You Drive...........................................3-122
Before You Go Off-Roading..............................4-24
Bench Seat....................................................1-16
Bench Seat Split (50/50)..................................1-11
Bench Seat, Split (60/40)................................... 1-8
Brake
Parking......................................................2-37
System Warning Light..................................3-46
Brake Adjustment............................................5-44
Brake Fluid....................................................5-41
Brake Pedal, Throttle.......................................2-23
Brake Pedal Travel.........................................5-44
Brake Wear...................................................5-43
Brakes..........................................................5-41
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-20
Bucket Seats, Rear.........................................1-21
BUCKLE PASSENGER....................................3-70
BUCKLE SEATBELT.......................................3-70
Bulb Replacement...........................................5-55
Front Turn Signal, Sidemarker and Daytime
Running Lamps........................................5-56
Halogen Bulbs............................................5-55
Headlamps.................................................5-55
2

EEasy Exit Seat...............................................2-65
Electrical System
Add-On Equipment.....................................5-113
Fuses and Circuit Breakers.........................5-113
Power Windows and Other Power Options.......5-113
Windshield Wiper Fuses.............................5-113
Emissions Inspection and Maintenance
Programs...................................................3-54
Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-44
Check and Service Engine Soon Light............3-51
Coolant......................................................5-26
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-49
Engine Compartment Overview......................5-12
Exhaust.....................................................2-42
Fan Noise..................................................5-38
Oil .............................................................5-16
Overheating................................................5-29
Starting......................................................2-22
ENGINE COOLANT HOT.................................3-71
Engine Hour Meter Display...............................3-42
Engine Oil Additives........................................5-19
ENGINE OVERHEATED..................................3-72
Entertainment System
Cleaning the Video Screen..........................3-139
DVD Distortion..........................................3-137Entry Lighting.................................................3-19
Environmental Concerns..................................4-25
Erasing HomeLink®Buttons..............................2-58
Event Data Records (EDR)..............................7-10
Exit Lighting...................................................3-19
Express-Down Windows...................................2-16
Extender, Safety Belt.......................................1-44
Exterior Lamps...............................................3-15
F
Filter
Engine Air Cleaner......................................5-21
Finding a Program Type (PTY) Station
(RDS and XM™).......................3-85, 3-96, 3-112
Finding a Station..................3-79, 3-83, 3-94, 3-110
Finish Care..................................................5-107
Finish Damage.............................................5-109
Fixed Mast Antenna.......................................3-139
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-83
Flat Tire, Changing.........................................5-84
Fluid
Automatic Transmission................................5-23
Power Steering...........................................5-38
Windshield Washer......................................5-40
FM Stereo....................................................3-137
Fog Lamps....................................................3-18
6