tailgate GREAT WALL DEER 2006 Service Manual

B0-18
10. Adjust the door window glass Vehicle Body
Rear Door
Adjust the balance arm upwardly or downwardly until the
dimensions A and B shown in the drawing are equal, and then
fix the balance arm.
11. Mount the outerauchi
8. Mount lower rear glass guide track (Dr SF)
Mount the bolts and guide track.
9. Mount the door window glass;
(Dr SF SL SK SY SJ)
Put the glass in the door cavity and then fix the glass on the
glass elevator with two bolts.
Mount on the tailgate baffle and lower dust strip (Dr) 5. Mount the door glass channel;
6. Mount on the quarter window glass (SF SJ)
7. Mount the upper glass guide track (SF)
Mount the bolts and guide track.
12. Mount the door interior trim panel;
13. Mount the indoor handle:
(a) Push the indoor handle in the door paneling and slide it
backwardly.
(b) Tighten the screws.
ABA=B
SF
SJ

B0-20Vehicle Body
Adhesive Strip On Body Collision Avoidance
Adhesive strip of body collision avoidance
Notices on storing the adhesive strip of body collision avoidance:
1. The adhesive strip should be stored in the cool shadow place where can avoid the direct lighting of sun,
the high temperature and the dust.
2. As the adhesive strip is the PVC product, do not make it touch the paint thinner, other solvents and the
boiling water.
3. The limit storage period of adhesive strip is 9 months.
Element figure
exterior adhesive
strip at front doorexterior adhesive
strip at rear column
exterior adhesive
strip on wing panelexterior adhesive
strip at tailgateexterior adhesive
strip at rear body

B0-40
Rear door glass
Element mounting position
Vehicle Body
Rear Door Glass
Dismantle of rear door glass
Disconnect the connecting wire of the defroster first, cut a small
open in the sealing agent between the glass and body with knife,
then insert the steel wire into the open and pull the steel wire to
and fro until the sealing glue between the glass and body separates
completely, finally pull the glass outwardly to take it down.
Notice: be careful not to damage the body and glass.
Mount of rear door glass
Seize the wire harness of rear defroster in the plastic clipes
and encase the clipes into the mounting open, then seize the wire
harness of rear defroster in the trim strip at tailgate.
As this mount is the same with that of side window glass, see
the mounting approaches for side window glass.
trim strip at tailgate
SY SJ
plastic clip
spilling stripwire harness of
rear defroster rear door glass

B0-45
Tailgate (
)
Element figure
Vehicle Body
Tailgate
tailgate glass
SF
outer auchi
inner auchi
tailgate lock glass elevator at tailgatetailgate handleglass bracket glass supporter
tailgate cover panel
sealing strip at tailgate
sealing strip at tailgatetrim panel at tailgate I lock ring

B0-46Vehicle Body
Tailgate
Dismantle of tailgate
1. Tear down the trim panel of the tailgate:
(a) Insert the screwdriver between the fixing clipes and the
trim panel at the tailgate to loose the trim panel.
Notice: the screwdriver should be wrapped at its head
with adhesive strap before using
(b) Tear down the trim panel at tailgate.
2. Tear down the tailgate cover panel;
Tear down the three bolts and the tailgate cover panel.
3. Tear down the tailgate handle and the lock ring:
(a) Tear down the two bolts on handle.
(b) Disconnect the controlling bar from the glass elevator
and tear down the tailgate handle.
(c) Disconnect the controlling bar from the glass elevator to
take down the lock ring.
4. Tear down the trim panel of tailgate I;
Tear down the six bolts and trim panel of tailgate I;
5. Tear down the sealing strip at tailgate;
Tear down the two threaded ends and the sealing strip;
6. Tear down the outer auchi
7. Tear down the glass elevator at tailgate;
(a) Tear down the tailgate glass;
(b) Pull the glass outwardly to take it down.
8. Tear down the tailgate lock;
Tear down the three bolts and the tailgate lock.

B0-47Vehicle Body
Tailgate
9. Tear down the tailgate lock
Tear down the three screws from the tailgate to tear down the
lock
Change of Glass
1. Tear down the glass bracket with screwdriver or with
similar tool.
2. Coat the polyurethane glue, seize the gasket on the
glass and coat the glass glue at outside of the gasket.
3. Encase the glass bracket by tapping it with rubber
hammer.
Tailgate Assembly of
Assembly the tailgate in the reverse order of the disassembly
approaches.
Notice: coat the lubricant on the sliding face, elevator
gear and door lock before mounting the parts.
120mm
105mm
outside

B0-48Vehicle Body
Tailgate
Tailgate (
)
Element figure
stop-grade
washer plastic clipes
10 screws
upper position limit adhesive block
tailgate assembly pneumatic ejector rod
tailgate hinge
lock clip
assembly
nut trim panel
at tailgate
tailgate lock
barrel assembly
sealing strip
front wall
plastic clipes
lower
position limit
tailgate lock side lower
position limit
side upper
position limit
SY SJ

B0-49Vehicle Body
Tailgate
Dismantle of Tailgate
1. Tear down the trim panel at tailgate;
Tear down the ten plastic clipes and take down the trim panel
at tailgate.
2. Tear down the tailgate lock barrel and lock from tailgate:
(a) Screw off the nuts of lock barrel from the inside of
tailgate cavity and take down the lock barrel from the
outside.
(b) Tear down the three screws to take down the tailgate lock.
3. Tear down the tailgate lock clip
Take down the tailgate lock clip from the lower beam flange
after tearing down the two screws.
Dismantle of Tailgate
1. Tear down the pneumatic ejector rod;
Tear down the screws and take down the two pneumatic ejector
rod from the tailgate and the body.
2. Tear down the tailgate hinge and the tailgate;
(a) Tear down the eight bolts to take down the right and left
tailgate hinge from the tailgate and the body;
(b) Pull out the plugging element of wire harness to tear
down the tailgate from the body.
3. Tear down the position limit
After tearing down the two bolts, take down the left and right
side upper/lower position limits and the upper/lower position
limit from the tailgate and the body.
Tear down the position limit
Mount of tailgate lock and the tailgate
Mount the tailgate lock and the tailgate in the reverse
order

B0-74
Body Dimension
Rear Wall (
)
Vehicle Body
Body Dimension
Mark NameBore diameterMark NameBore diameter
J
,j
Connecting part of outer panel of
rear wall with roof
O
,o
Corresponding spots of upper edge


K
,k
Lower edge of outer panel of rear
wall
P
,p
Vertical corresponding spot of
floor

L
,l
Lines and angle of rear side wall

Q
,q


M
,m
Upper angle of rear lamp cavity

R
,r
Outer edge of lock box at tailgate


N
,n
Lower angle of rear lamp cavity


J

k
K
1022j

1270 1202
376
SY SJ
(point size in 3D)
GN O
o
m
Q
q
N

n

P
p
R
r M
900 L

1042
1376 1141l

*1: SY 1376
SJ 1385
SF
(point size in 3D)