manual transmission GREAT WALL FLORID 2008 User Guide

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual50
Transmission Case
Components
Clip
Shift lever assembly
Pressure torsion spring
Reverse gear switch subassembly
Washer
Bush
Oil drain slot
Tapered roller bearings
Adjusting shim
Transmission case
Clip
Clip
Adjusting shim
×8
WasherWasher
Hexagon head plug
39.2
Bolt for flange face12.0
: Specified torqueN·m
Hexagon head plug
39.2
Bolt for flange face
29.4
Position mechanism assembly
36.8

Downloaded from www.Manualslib.com manuals search engine 51Transmission
Shift System Removal
1. Remove 4 bolts for flange face from the manipulation
lid.
2. Remove the set bolts from the sides of the transmis-
sion case.
3. Separate the clutch housing and the transmission
case.
(a) Remove 8 bolts for flange face from the transmission
case and clutch housing.
(b) Remove 5 bolts for flange face from the clutch housing
and transmission case.
(c) Pound the housing's protruding parts with a soft ham-
mer to remove the transmission case.
4. Remove the reverse gear idler shaft and the reverse
gear idler assembly.

Downloaded from www.Manualslib.com manuals search engine 53Transmission
9. Remove the elastic cylindrical pin from the No. 3 gear
shift fork.
10. Remove the elastic cylindrical pin from the No. 3 guide
block.
11. Remove the No. 3 gear shift fork, compression spring,
and No. 3 guide block.
12. Remove the set bolts from the No. 2 gear shift fork
shaft.

Downloaded from www.Manualslib.com manuals search engine 55Transmission
17. Remove the oil drain slot from the inside of the transmis-
sion case.
18. Remove the T oil seal with a screwdriver from the
clutch housing.
19. Remove the release fork and the release bearing from
the clutch housing.
20. Remove the set bolts of the release fork from the
clutch housing.

Downloaded from www.Manualslib.com manuals search engine 57Transmission
2. Remove each component from the 3rd synchronizer.
3. Remove the 5th gear needle bearing.
4. Remove the retaining ring.
5. Remove the shaft retainer.

Downloaded from www.Manualslib.com manuals search engine 59Transmission
10. Remove each component of the input shaft's No.2 syn-
chronizer.
11. Remove the input shaft's 3rd gear synchronizer ring
and the 3rd gear subassembly.
12. Remove the needle bearing from the 3rd gear of input
shaft.

Downloaded from www.Manualslib.com manuals search engine 61Transmission
2. Remove the output shaft's 5th driven gear shaft retainer.
3. Remove together the output shaft's 5th and 4th gear
driven gear.
4. Remove the output shaft spacer.
5. Remove the output shaft's 3rd driven gear and the 2nd
gear subassembly spacer.

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10. Remove each component of output shaft's No. 1 syn-
chronizer.
11. Remove the front tapered roller bearing.

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2. Remove the shaft retainer on the shift lever and the se-
lect lever.
3. Remove the lock plate.
4. Remove the pressure torsion spring.
5. Remove the No. 2 spring seat.

Downloaded from www.Manualslib.com manuals search engine 67Transmission
10. Remove the shaft retainer from the shift shaft.
11. Remove the shift shaft T oil seal from the manipulation
lid.
12. Remove the T oil seal from the manipulation lid.