window GREAT WALL PEGASUS 2006 Owner's Guide

B0-37
side-window glass
Side-window glass (
)
Element mounting position
SF
Vehicle Body
Side-Window Glass
SY
side-window glass
spilling strip
trim strip of side window

B0-38
Side window glass (
)
Element mounting position
Vehicle Body
Side-Window Glass
SJ
side-window glass
spilling strip
trim strip of side
window
Dismantle of side window glass
1. Tear down the following parts:
(a) Lower trim panel of rear column;
(b) Rear side-panel trim
(c) Roof
2. Tear down the side window glass
(a) Tear down the three hex nuts and eight nuts on flange
(SF)
(b) Cut a small open in the sealing glue between the glass and
body with knife, then insert the steel wire into the small
open and pull it fro and to slowly until the sealing glue
between the glass and body separate completely, and pull
the glass out to take it down.
Notice: be careful not damage the body and glass.
Mount of side window glass
1. Clean the body and glass;
Clean the contacting face of body and glass completely with
cleaning materials.
2. Cleaning the sealing strip;
Clean the sealing strip surface with cleaning materials.

B0-39Vehicle Body
Side Window Glass
3. Mount the trim strip and spilling strip of side window (SY SJ)
(a) Assemble the trip strip of side window on the left upper
conner of inner edge of the left side window at 60 mm under
the conner, and encase the roof in the trim strip.
(b) Stick the spilling strip (4
6) to the center of lower edge of
side window and to the circumference of the glass frame.
4. Mounting of side glass
Coat the cleaning active agent around the inner edge along the
circumference of side window glass (the black glass edge).
Airing for 3 to 5 min, coat the priming agent on the layer of cleaning
active agent and airing for 5 to 30 min.
(SY
SJ)
(a) Plaster the glass glue with the glue container on the layer of
priming paint of window frame with the initiative location
200 mm under the left upper conner of left side window.
(b) Stick the glass quickly to the window frame and adjust the
upper, lower, left and right clearance, and fill them with
gasket.
(c) Exert the pressure of certain degree on the glass circumfer-
ence after adjusting so that the glass contact
Recommended sealing glue for use
Glass glue U-201 windshield glue
Priming paint 130
Cleaning active agent C020
(SF)
(a) Plaster the glass glue alongside the complete circumference
of adhesive strip of side window glass, and the glue section
should be similar to tri-angle after coating.
(b) Put the side window glass assembly at the corresponding
location on body, fix the upper edge of side window glass with
three hex nuts and others should be fixed with flange nuts.
Recommended sealing glue for use
Glass glue TS-100 PVC windshield glue
Priming paint TS-5028
Cleaning active agent TS-7016
Notice:
(a) When plastering glue, the glue should be plastered continu-
ously and no breakage is allowable at the sealing glue seam.
(b) Clean the redundant glue on the body;
(c) The vehicle is not allowed to drive within 4 hours in summer
and 8 hours in winder under common circumstances.
5. Check whether there is leakage and the leakage reparation;
(a) Conduct the leakage test;
(b) Seal the leaking parts with glass glue. SJ
SY
SF

B0-40
Rear door glass
Element mounting position
Vehicle Body
Rear Door Glass
Dismantle of rear door glass
Disconnect the connecting wire of the defroster first, cut a small
open in the sealing agent between the glass and body with knife,
then insert the steel wire into the open and pull the steel wire to
and fro until the sealing glue between the glass and body separates
completely, finally pull the glass outwardly to take it down.
Notice: be careful not to damage the body and glass.
Mount of rear door glass
Seize the wire harness of rear defroster in the plastic clipes
and encase the clipes into the mounting open, then seize the wire
harness of rear defroster in the trim strip at tailgate.
As this mount is the same with that of side window glass, see
the mounting approaches for side window glass.
trim strip at tailgate
SY SJ
plastic clip
spilling stripwire harness of
rear defroster rear door glass