ECU HONDA CIVIC 1996 6.G Workshop Manual

Opener CablesOpener and Latch
Replacement (cont'dl
Hatch/Fuel lid opener cable l3Dl:
NOTE: Remove the following parts, then pull the carpetback as necessary (see page 20-66).
. Rear seat cushion and rear seat back (see page 20-80). Lower anchor bolt from the front seat belt (see page
20 86)
. Side trim {see page 20-60). Spare tire lid
. Rear center shelf and rear side shelf {see page 20-60). Rear trim panel (see page 20-60). Side trim panel (see page 20,60)
>: Clip, cable cushion locationsa>.9B>, 1c>, 1D >,5
W#)
FUEL LID LATCH
#,
Route the openercable through thehole in the body.
HATCH/FUEL LIOOPENER
Installation is the reverse of the removal procedure.
NOTE:
. Make sure each opener cable is routed and con-nected properly.
. Make sure the hatch and fuel lid open properly.
page 20-112)
20-110
6x1.0mm j9.8Nm{1.0 kgf.m, i
Replacement
NOTE: Take care not to bend the opener cables.
Hood release handle:
NOTE: Remove the kick panel (see pages 20-59, 60.61).
>: Bolt locations, 2 ]I
HOOO OPENERCABLE(see page 20-108)
Hood latch:
NOTE: Remove the front bumper (see page 20-94).
>: Eolt locations, 3 I6 x '1.0 mm9.8 N.m11.0 kgf.m,
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the opener cable is connected properly.. Make sure the hood opens properly and locks
securely.

Trunk lid or Hatch/Fuel lid opener:
NOTE: Remove the side trim (see pages 20 59,60.61)
>: Boll locations, 2
OPENER LOCK
6xl.0mm9.8Nm11.0 kgf.m,7.2 tbl.ttl
a@- CYLINDER
Ya//t2't4Dl
ti
TBUNK LID/HATCHOPENER CABLE(see20-108, 110)
To trunk lid latchor striker.
To fuel lid latch. \
FUEL LIDOPENER CABLE(see pages 20-108, '110)
Installation is the reverse of the removal procedure
NOTE:
. lvake sure the opener cable is connected properly.
. Make sure the trunk lid or hatch and fuel lid open
properly.
l:'.j
Striker (3Dl:
NOTE: Remove the rear trim panel (see page 20-60)
>: Bolt locations, 2
6xl.0mmHATCHOPENER CAELE(see page 20-110)
lnstallation is the reverse of the removal procedure.
NOTE:
. N4ake sure each
erlY.
. Make sure the
securelY.
opener cable is connected ProP-
hatch opens properly and locks
(cont'd)
20-111

Opener and Latch
Replacement (cont'd)
Fuel lid latch:
NOTE: Remove the following pa(s.
2D l4Dl
. Rear trim panel (see page 20-62J. Rear edge of the trunk side trim or trunk trim panel(left side, see page 20-62)
3D:
. Access panel on the side trim panel
FUEL I-IO LATCH
II
FUEL LID OPENERCABLE(see pages 20,108, 1'10)
FUEL LID LATCHRemove the fuel lid latchby turning it 90o
Installation is the reverse of the removal procedure.
NOTE;
o Make sure each opener cable is connectedelty
. Make sure the fuel lid opens properly andsecurely.
prop-
locks
>: Eolt locations, 2 |r'- 6x10mm9.8 N.m (1.0 kgf.m, I
FUEL LIDAfter installing check fora flush fit with the body.
\
20-112
Trunk lid latch/Lock cylinder:
>: Bolt locationsA >,3
6x1.omm i9.8 N.m (1.0 kgf.m,
:::^ _=)
TRUNK LIDOPENER
CONNECTORDisconnect.-\
TRUNK LIDOPENERCABLE
8>, 1
ff e rt.omm IZS 9.8 N.ln (1.0 kgt m,.ty 7.2-tbr.ftt ,/
CYLINOER
TRUNK LIDLATCH
CYLINDERROD
Installation is the reverse of the removal procedure.
NOTE:
. Grease the trunk lid latch.. Make sure the trunk lid opens properly and lockssecurely.
a Make sure the connector and cylinder rod areconnected property.

Windshield Wiper Arms
and Linkage
Hatch latch/Lock cylinder:
NOTE: Remove the hatch trim panel (see page 20-63).
>: Bolt locationsA>,3
6x1.0mm I9.8 N.m i1.0 ksf m,l
1.2lbl.trl /
B>, 1
E6'cr
CYLINDER
6;:il;l,lr'.",
.r\
LOCK- r€ cYLTNDERL^ ! ./
rAs<.L ,/
\faa"El
rl
lnstallation is the reverse of the removal procedure.
NOTE:
. Grease the hatch latch.
. Make sure the hatch opens properly and locks
securely.
. Make sure the cylinder rod is connected properly.
Replacement
CAUTION: Pul on gloves to protect your hands
NOTE: Take care not to scratch the hood and body.
1. Remove the windshield wiper arms, then remove
the hood seal and cowl cover.
>: Clip locationsA>,9 B>,9WINOSHIELDWIPER ABMS
\j:_
Hw
u
cowl covER
Disconnect the connector, then
shield wiper linkage assemblY.
Japan/Canada-produced:
remove the wind-
10 x 1.25 mm18 N.m ll.8 kgf m,
(cont'd)
20-113

Rear Seat
RemovaUlnstallation
3D:
>: Bolt locationsa>,6
i_): Hook locations4i.,,2
c>, 1
Bt-;,1
T=ttJX,.)MIOOLE FLOORCENTER GUSSET
6x1.Omm9.8 N.m {1.07.2 tbt.trl
STRIKERRemove the side trimpanel (see page 20 60).
.2 tb,f.ft)
--::.........VV
STNIKER
>: Clip locations, 14
l@nIFF(EE
\qt
;*... 1PIVOTBRACKET
SEAT CUSHION
HOOK
A
c
Pivot boft con3truction:
TOOTXEDLOCKWASHERSEAT.BACK
A
Instailation is the reverse of the removal procedure.
NOTE:
. Before attaching the seat-back and seat cushion, make sure there are
center belt.
. When installing the seat cushion, slip the seat belt buckles through the
. Make sure the seat-back locks securely.
. lf necessary, adjust the striker and seat-back.
20-126
PIVOT BOLT BRACKET8 x 1.25 mm22 N.m 12,2 kgf,m, 16 lbl.ftlApply liquid thread lock.
no twists or kinks in the rear seat belts and
slits in the seat cushion.
iI
*nt.]
j
6x1.0mm9.8 N.m {1.0
B>,'t
I
-@e ' t.o.- |S=222 N.m 12.2 kg{.m,Ig 16 tbf.ft) j
:,/
I
I
Ifgf..,i
l
)
l---

,-. ): Hook locations^(:).zB() ' t2D:
>: Bolt locationsA>,6c>,1B>. 1
6le
9rJ*'Ll-",-, i VH 16 rbr'frl ) g
,/v
6x1.omm i9.8 N.m 11.0 ksf.m,l7.2 rbf.ft) i
>: Clio locations, 14
PIVOT BRACKET
V
CENTER
RIGHT SEAT-BACK
LEFTSEAT-BACK
SEAT CUSHION
lnstallation is the reverse of the removal procedure.
NOTE:
. Before attaching the seat-back and seat cushion, make sure there are
center belt.
. When installing the seat cushion, slip the seat belt buckles through the
. Make sure the seat-back locks securely
. lf necessary, adjust the seat-back latch and seat-back
BUSHING
PIVOT BOLTBRACKET8 x 1.25 mm22 N.m {2.2 kgf.m, 16 lbIft)Apply liquid thread lock.
no twists or kinks in the rear seat belts and
slits in the seat cushion.
SEAT-AACK MAT
VV
TOOIHEDLOCKWASHER
PIVOT BRACKET
20-127

Opener and Latch
Hatch Latch/Lock Cylinder Replacement (cont'd)
4. Pullthe lock rod out.
lf necessary, remove the lock cylinder.
>: Bolt locelion. 1
6xr.omm I9.8 N.m (1.0 kq .m, I9.8 N.m (1.0 kq .m, I,:!!_J
6. Install in the reverse order of removal, and note
these atems:
. Apply grease to the hatch latch.. Make sure the connector is connected properly.. Before installing the hatch trim panel, make surethe hatch opens properly and locks securely.
ry*)*,,
\""<,/
.z ,/\
20-134

Front Air SPoiler RePlacement
CAUTION: Put on gloves to protect your hands'
NOTE:
. An assistant is helpful when removing the front bumper'
. Take care not to scratch the front bumper and body'
>: Bolt, screw localions
A >,9 B >,4
s*i@l
BUMPER
lnstallation is the reverse of the removal procedure'
NOTE:
. Make sure the front bumper engages the front
bumper side stiffener on each side securely'
o lf necessary. adjustthe front bumper side stiffener
to obtain the Proper gap.
FRONT AIR SPOILER
20-137

Heater Unit
Replacement (cont'dl
6.
7.
8.
9.
Remove the dashboard (see section 20).
Remove the heater duct (see page 21-37) or evapo-
rator (see page 22-28).
Disconnect the connectors from the mode control
motor and air mix control motor ('99 - 00 models),
then remove the wire harness clips and wire har-
ness from the heater unit. Remove the clip from the
heater duct, then remove the two mounting nuts
and the heater unit.
6x1.0mm9.8 N.m 11.0 kgl.m,7.2 lbf.ftl
HEATER UNIT
lnstall in the reverse order of removal. Make note of
the following items.
Apply sealant to the grommets.
Do not interchange the inlet and outlet heater
hoses. Make sure that the clamps are secure.
Refill the cooling system with engine coolant
(see section 10).
Connect all cables, and make sure they are prop-
erly adjusted (see page 21-44 (96 - 98 models)
or page 21-45 ('99 - 00 models)).
Make sure that there is no air leakage.
21-40

Troubleshooting
Tips and Precautions (cont'dl
Insert the connector all the way and make sure it is
securelv locked.
Position wires so that the open end of the cover faces
down.
After installing harness clips, make sure the harness
doesn't interfere with any moving pans.
Keep wire harnesses away from exhaust pipes and
other hot parts. from sharp edges of brackets and
holes, and from exDosed screws and bolts.
V
F6c6op€n end
Handling Wires and Harnosscs
. Secure wires and wire harnesses to the frame with
their respective wire ties at the designated locations,
. Remove clips carefully; don't damage their locks.
Slip pliers under the clip base and through the hole at
an angle, then squeeze the expansion tabs to release the
clrp.
SNAP-BING PLIERS
23-4
NOT GOOO
ll il,/
s*' -.1}8."/_Y--_Y5\
il ,,
Testing and Repairs
o Do not use wires or harnesses with broken insulation.
Replace them or repair them by wrspping the break
with electricaltaoe.
. After installing parts, make sure that no wires arepinched under them.. When using electrical test equipment, follow the
manufacturer's instructions and those described in
this manual.
. lf possible, insert the probe of the tester from the
wire side (except waterproof connector).
. Seat grommets in their grooves properly.
. Use a probe with a tapered tip.
Refer to the instructions in the Honda Terminal Kit for
identification and replacement of connector termi-
nats.