Eld HONDA CIVIC 1996 6.G Workshop Manual

E-
)I
Connect a 12 volt battery to the tool:
. lf the green light on the tool comes on, the aar-
bag igniter circuit is defective and cannot deploy
the airbag. Go to Damaged Airbag Special
Procedure.
. lf the red light on the tool comes on, the airbag is
ready to be deployed.
Push the tool's deployment switch. The airbag
should deploY (deployment is both highly audible
and visible; a loud noise and rapid inflation of the
bag, followed by slow deflation).
. lf the airbags deploy and the green light on the
tool comes on. continue with this procedure.
. l{ an airbag doesn't deploy, yet the green light
comes ON, its igniter is defective. Go to Dam-
aged Airbag Special Procedure.
!!@ During doployment, the airbag sssom'
bly can become hot enough to buln you. Wait thir'
ty minutes aftsr deployment belore touching tho
assembly.
Dispose of the complete airbag assembly. No part
of it can be reused. Place it in a sturdy plastic bag,
and seal it securelY,
CAUTION:
. Wear a fsce shield and gloves when handling a
deployed airbag.
. Wash your hands and rinse them well with
wat6r after handling. deployed airbag.
t('
24-71
7.
AIRAAG
Doploying th6 Airbag: Out-of-vehicle
NOTE: lf an intact airbag has been removed from a
scrapped vehicle. or has been found defective or dam-
aged during transit, storage or service, it should be
deployed as follows:
@ Po3ition the airbag laca up, outdoors on
flat ground at lsast thirty f€€t (t0 ml from any obstacles
or people.
1. Confirm that the special tool is tunctioning properly
by following the check procedure on this page or on
the tool label.
2. Follow steps 5, 6, 7, and I of the in-vehicle deploy-
menl Drocequre.
Damaged Airbag Spacial Procedure
!@ r an airb.g cannot be deployed, it should
iiiTi-treatcd as normal scrap; il should still be consid-
srsd a potontially oxplosive device that can cau3o ssti-
ous iniury.
1. lf installed in a vehicle, lollow the removal proce-
dure on page 24-67.
2. In all cases. make a short circuit by twisting together
the two airbag inflator wires.
3. Package the airbag in exactly the same packaging
that the new replacement part came in.
4. Mark the outside of the box "DAMAGED AIRBAG
NOT DEPLOYED" so it does not get confused with
your Parts stock.
5. Contact your Honda District Service Manager for
how and where to return it for disposal.
Deployment Tool: Check Procedur€
1. Connect the yellow clips to both switch protector
handles on the tool; connect the tool to a battery.
2. Push the operation switch: green means the tool is
OK: red means the tool is faulty
3. Disconnect the battery and the yellow clips.

Connector Views
To see the configuration of a connector's cavities, look up its view number in the Connector
View section in the back of the book. Each view includes the color of the connector, where it
is located, and what it connects to.
Use the Connector Views to help locate the proper cavity when you need to probe a
connector. lt can be especially helpful if the connector has more than one wire of the same
cotor.
Connector views can also be used to help diagnose multiple symptoms in separate circuits
which could be caused by a single problem in a connector shared by those circuits. Here's
how:
1. Pick one of the multiple symptoms and look up the schematic for that circuit.
2. Make a list of all the in-line and fuse box connectors in that schematic (include page
numbers).
3. Then, in the Connector View section, look up each connector on your list to see il circuits
related to the other symptoms run through one of them. lf they do, inspect that connector
for the oroblem.
Example: The blower, rear window defogger, and the windshield wiper don't work. List all
in-line and fuse box connectors in the blower controls circuit and then check the Connector
View section (sample below). You find that C324 is common to the rear window defogger
circuit and wiper/washer circuit, so you inspect C324 and find the problem, bent terminals.
5.
6.
7.
1.
2.
WHT (Blower controls)
YEUBLU (Rear window
defogger)
BLK,ryVHT (Starting)
BLU/YEL(Wiper/washe0
8LU (Wiper/washed
BLfiEL (lgnition)
WHT/BLU (ABS)
Connector Views (cont'd)
21. C324
Brown
Behind left kick panel- Connects left engine compartry'ent wire harness to
main wire harness
ll,ll,
567

How To Use This Manual
Symbols
Ground - "G"
This symbol means the end ol
the wire is attached (grounded) Ito the car frame or to a metal I
part connected to the frame. \i oro,|
-t'
Each wire ground (G) it --/
numbered for reference.
oo
Switches
These switches move
together; the broken straight
line between them means the,
are mechanically connected.
Other types of switches are
controlled by a coil or a solid
state circuit. Unless otherwise
noted. all switches are shown
in their normal (rest) position,
with power off.
This ground symbol (dot
and 3 lines) overlapping the
component means the housing
of the component is grounded
to the car frame or to a metal
part connected to the frame.
This symbol represents
the bus inside a ground
connector. The dots I
i:l*,':1,'^:*,:"
;"
r"L I I I
terminals connect to.
The ground symbol (large dot)
is the connection between the
bus and metal (grounded) part
of the car.
Terminals - "T"
ffi
ffi
Solid-state
Fuses
This means power is supplied
when the ignition switch is in ON (ll).
Current rating
Diodes
A rectifier diode works like a one
way valve. lt allows current to
llow only in the direction of the
arrow.
A Zener diode blocks reverse
current at normal voltages just like
a rectifier diode. At high voltages.
however, a Zener diode allows
current to f low in reverse
oo
Each "T" lerminal (ring type)
is numbered for reference and
location. A "T" terminal is
secured with a screw or bolt.
Shielding
This represents RFI
(Radio Frequency
Interference) shielding
around a wire. The
shielding is always
connected to ground.
f--l;j-i",..
I
,,,,
T

In the "OHMS" range, the DVOM will measure
resistance between two points along a circuit.
Low resistance means good continuity.
Diodes and solid-state devices in a circuit can
make a DVOM give a false reading. To check
a reading, reverse the leads, and take a
second reading. lf the readings differ, the
component is affecting lhe measurement.
Jumper Wire
Use a jumper wire to bypass an open circuit.
A iumper wire is made up ot an in-line fuse
holder connected to a set of test leads. lt
should have a five amoere fuse. Never
connect a jumper wire across a short circuit.
The direct battery short will blow the fuse.
Short Finder (Short Circuit Locater)
Short finders are available to locale shorts to
ground. The short tinder creates a pulsing
magnetic field in the shorted circuit whlch you
can follow to the location of the short. lts use
is explained on page 15.
SHORT FINDER
To ordei any test equipment shown above,
contact your local tool supplier. For a list of
suppliers and tool numbers, refer to Honda
Required Special Tools and Equipment
Service Bulletin.
How To Use This Manual
Test Equipment (cont'd)
oa
Troubleshooting Precautions
Before Troubleshooting
1. Check the main fuse and the fuse box.
2. Check the battery for damage, state of
charge, and clean and tight connections.
CAUTION:
. Do not quick-charge a battery unlers
the battery ground cable has been
disconnected, or you will damage the
alternator diodes.
. Do not attempt to crank the engine wlth
the ground cable disconnected or you
will severely damage the wiring.
While You're Working
1. Make sure connectors are clean, and have
no loose terminals or receptacles.
2. Make sure lhat connectors without wire
seals are packed with dielectric (silicone)
grease. Part Number: 08798-9001 .
Pack wllh dlelectrlc (sillcons) greass
When connecting a connector, push it until it"clicks" into place.
Do not pull on the wires when
disconnecting a connector. Pull
only on the connector houslngs.
Most circuits Include solid-state
devlces. Test the voltages In these
circuits only with a lo-megaohm or
higher impedance digital multlm6ter.
Never use a test light or analog meter
on chcuits that contain solld-state
devices. Damage to the devices
may result.
oo

Testing for a Short with a Sell-Powered
Test Light or DVOM
1. Remove the blown fuse and disconnect
the battery and load.
2. Connect one lead of a self-powered test
light or digital volUohmmeter (DVOM)
(switched to the lowest "OHMS" range) to
the fuse terminal on the load side.
Dlsconnect the batlery.
FUSEBOXRemove the fuse.
<- ssoRr rociouNo
Dlsconnect theload here.
.)"'
r| SOLENOID
Connect the other lead to a known
good ground.
Beginning near the fuse box, wiggle the
harness. Continue this at convenient
points about six inches apart while
watching the test light or DVOM.
lf the self-powered test light goes on or
the DVOM displays a low reading or no
reading (zero), there is a short to ground
in the wiring near that Point.
SELF.POWEREDTEST LIGHTo1DVOM
4.
5.
Testing tor a Short with a Short Circuit
Locator (Short Finder)
1 . Remove the blown fuse. Leave the
battery connected.
2. Connect the short finder across the battery
terminals and the load (component) side of
the fuse terminal.
SATTERY
SHORTFINOER
FUSEBOX
PULSINGMAGNETICFIELD \
NOPUISING
\
I swtrcH
I
<- stl
Kl"I- -.T.1
"'at
\8
d)
.r.
rlll<
,l
m
...unilltheneedle slopsmoving.SHOFTTGFOUNO'llt
No --tPULS|NG z
MAGNETTC IFIELD ISoLENOTO
3. Close all switches in the circuil
you're testing. (co,f,O
r5

How To Use This Manual
Troubleshooting Tests (cont'd)
4. Turn on the short finder. This creates a
pulsing magnetic field around the wiring
between the fuse box and the short.
5. Beginning at the fuse box, slowly move
the short finder along the circuit wiring.
The meter will show current Dulses
through sheet metal and body trim. As
long as the meter is between the fuse and
lhe short, the needle will move with each
current pulse. Once you move the meter
past the point of the short, the needle will
stop moving. Check the wiring and
connectors in this area to locate the cause
of the short.
co

Fuse
NumberAmpsPageFuse Name
(RR WIPER
RR WASHER)
i R HiL HIGH BEAM | 10
L H/L HIGH BEAM
| (PAIV RR-L)
i (P/vv RR-R)
(rGN CO|L)
10I (P,^/V AS)
Component or Circuit Protected
Not used
Not used
Rear wiper, Security system (option)
(Vehicles pre-wired for accessory security system)
'10r 1n-2
I
| 1 10-12i Right headlight, DRL control unit (Canada)
Lett headlight, DRL control unit (Canada)
I ro-rsSecurity system (option)
| 120-2 | Left rear window motor
Right rear window motor
lgnition coil ('98-'00 models except GX)
| 120-1 | Front passenger's window motor
i (PiW DH)| 20 1 12O I Driver's window motor
TURN LIGHTSHazard warning switch
FUEL PUMP
(SRS UNIT)
PGM-FI main relav, SRS unit
(cRUrsE CoNTROL)
/KtrVt trSS\
Stereo radio tuner ('96-'98 USA: LX, EX, and HX),
Cruise control main switch, Keyless door lock
control unit ('99-'00 models with keyless entry)
15ALTERNATOR
SP SENSOR
l-a10-4I ELD unit, Gauge assembly, TCM (96-'98 CW, PGM-FI
16I RR DEF RELAY7.510-8I Rear window defogger ('96-'98 models), ABS control
I unit. Power mirror switch ('99-'00 models except GX)
i-HEATER r/C
I RELAY
Power mirrors ('96-98 models and all GX models),
Air delivery, Blower controls, AilC compressor
controls, Fans
I (RUNNING LIGHT
I RELAY)
1 7.5 1
tl
I DRL control unit (Canada)
i BACK-UP LTGHTSi Back-up lights
(RUNNING LIGHT)DRL control unit (Canada)
I R H/L LOW BEAM'10 l11o-12Right headlight
I L H/L LOW BEAM | 101110-12 | Left headlight
(cont'd)
(SRS)SRS unit
6-1

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

Ground
G402
Components or Clrcult Grounded
Arr gear position switch, ABS control unit (3 wires), Blower motor high relay ('99-'00
models), Blower motor relay, ELD unit, Heater Jan switch ('96-'98 models), Heater
control panel, Mode control motor ('96.98 models), Power transistor ('99-'00 models),
Service check connector....plus everything grounded through G401
| 14-13 | ABS pump motor
1l-9 i Stereo radio tuner ('96-'98 models), Audio unit ('99-'00 models)
Drivsr's door lock actuator, Driver's door lock switch, Drivefs window motor' Left mirror
defogger, Pow€r window master switch (2 wires), Power door lock control unit (all
except '99-'00 with keyless), Power mirror switch
G55214-9 i Driver's s€at belt switch, Fuel pump, Fuel tank unit, Right mkror defogger
G601
(Hatch-
back)
14-12 iLeft and right back-up lights, Left and right brake lighvtail lights, Lefl and right rear
turn signal lights, Left and right tail lights....plus eveMhing grounded through G761
G601 I 14-10
(All Coupesl
ano
(96198
S6dans)
High mount brake light, Left and right back-up lights, Left and right inner brake lighv
taiilights, Lett and right license plale lights, Lett and right outer brak€ lighvtail lights'
Left and right rear turn signal lights, Rear window deJogger, Trunk latch switch
G601
(99-'oo
Sedans)
G602
('ss-'00
Sedans)
G761
(Hatch-
back)
G771
(Hatch-
back)
14-11
14-12 i
High mount brake light, Left and right back-up lights, Left and right brake lighvouter
taillights, Left and right inner taillight, Left and right rear turn signal light' Rear window
deJogger (GX), Trunk latch switch
Window antenna coil
Hatch latch switch ('98-'00 models), High mount brake light' Left and right license plate
lights, Rear window wiper motor...plus everything grounded through G601
Rear window defogger
14-13 i SRS unit (2 wires)
*1 = All '96-98 models €xcept Dl685, '99100 D16Y5 with M/T*2 = '98 D1685, all '99-'00 models except Dl6Y5 with M/T
e7

Power Distribution
- From Battery to lgnition Switch, Fuses, and Relays
STARTERPage 21,21-1, ot 21-2
.d1.ro"rr" i
I lsoLENorD I
FUSE 42tG1
BATTERY
To UndeFhood ABSFuse/RelayBox onpage 10-14.
FUSE 47EACK UP
T1
FUSE 41AATTEiY&A
I OETECTOR (ELD) UNIT
tii::.':
UO
PHOfO U
,
I
I
I
t.------J
ELECTRICAL LOAD
i--i rL---- J ELKml
!" Gl
FUSE 4e
0ro{ Urod)FUSE '13Ir|]EAtOAUGHT?.:ta
FUSE 46POWEaWll'IDOW
FUSE /t4
r| E/M1{rA204 (DrGa5)
FUS€ 48TtEADL|a}fT9|'A
FUSE 50NEAAOEFOCGER304
+------, f| ',
I ruse sr I oooa I
J LOC|( uNrr \
il-.4WHT/BLK
Itr '\
\
I
I
I
c352
vlEW 27
c415Se€ Pow€r Distribution,pag6s 10-10 and 10-11.See Power Distribution,page 10-12.
I
\
L------BLK/VI/HT
1
--------Jc415
Vehiclespre-wired foraccessorysecuritysystem
c913PHOTO 6A
FUSE 16AR DEFFEIAY
FUSE 17HEATEA!'/C FEIAY
FUSE 18{RUNNINOL|GHlFET.AY)7.54
FUSE 27CIGAFETTEL|oHTEAACC SOCKET ta
arse ra fBADIO \
?o?"* \15A ('94 raodcr)
ff".acc0)
llL--------J
See Power Distribution,pages 10-8 and 10-9.
STARTERCUT RELAYPage 21-2
P/lolo 135 (99 00)
See PowetDistribution,page 10-7.
Vehicles pre-wired for acces-sory security system
To Fuse 3'|, for delails, see StartrnqSystem, page 21,21-1 , ot 21-2. -
10