plate HONDA CIVIC 1996 6.G Workshop Manual

3
11.Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mixing.
. Follow the instructions that come with the adhe-
stve.
Before filling a cartridge. cut the end of the nozzle
as shown.
Cut nozzle end
tu
10 mm 10.39 in.)
7 mm (0.27 in.l
13. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the windshield as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass primer.
12 mm (0.47 in.)
l_Z oo*.t,ut
8 mm 10.31 in.l
UPPERRUBBERDAM
Make a slightly thickerbead at each corner.
5mm(0.2 in )='+
A\uloto^o. -.\
/wWINDSHIELD
LOWEBRUBBERDAM
lmm10.04 in.l
FASTENER
LOWERRUBBERDAM
)
MOLDING
WINDSHIELD
20-31
15.
16.
14. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 7, and set it down on the adhesive. Lightly
push on the windshield until its edge is fully seated
on the adhesive all the way around.
NOTE: Do not open or close the doors until adhesive
ri vI Y ALTGNMENT MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface or
the windshield, wipe with a soft shop towel dampened
with alcohol.
Let the adhesive dry for at least one hour, then spray
water over the windshield and check for leaks. Mark
the leaking areas, let the windshield dry, then seal
with sealant.
NOTE:
. Let the car stand for at least four hours after wind-
shield installation. lf the car has to be used within
the first four hours, it must be driven slowly.
. Keep the windshield dry for the first hour after
installation.
. Check that the ends of the side molding are set
under the cowl cover.
Reinstall all remaining removed parts.
NOTE:
. Install the rearview mirror rubber damper after
the adhesive has dried thoroughl',.
. Advise the customer not to do the following things
for two to three days:- Slam the doors with all the windows rolled
up.- Twist the body excessively (such as when
going in and out of driveways at an angle or
driving over rough, uneven roads).
't7.

'11.Thoroughly mix the adhesive and hardener together
on a glass or metal plate wilh a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mixing.
. Follow the instructions that came with the adhe-
sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
10 mm {0.39 in.)
7 mm (0.27 in.l
Pack adhesive into the cartridge without air pockets
to ensure continous delivery. Put the canridge in a
caulking gun, and run a bead ol adhesive around
the edge of the rear window as shown.
NOTE| Apply the adhesive within 30 minutes after
applying the glass primer.
12.
13.
J
12 mm 10.,U in.)
[/ oo*r.,u.
8 mm (0.31 in.)
Make a slightly thickerbead at each corner.
GLASS
FASTENER
SPACER
MOLDING
MOLDING
)REAR WINDOW
FASTENER
20-35
14. Use suction cups to hold the rear window over the
opening, align it with the alignment marks made in
step 7, and set it down on the adhesive. Lightly
push on the rear window until its edges are {ully
seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the adhe-
sive is dry.
SUCTION ALIGNMENTCUPS MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the rear window, use a soft shop towel damp-
ened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the rear window and check for
leaks. Mark the leaking areas, let the rear window
dry, then seal with sealant.
NOTE: Let the car stand for at least four hours after
rear window installation. lf the car has to be used
within the Iirst tour hours, it must be driven slowly
Reinstall all remaining removed parts
NOTE: Advise the customer not to do the following
things for two to three days:
. Slam the doors with all the windows rolled up.
. Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough. uneven roads).
16.
1-7 .

3
t
9. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the rear
window opening flange. Let the body primer dry for
at least 10 minutes.
NOTE:
. Do not apply glass primer to the body, and be care-
ful not to mix up glass and body primer sponges.
. Never touch the primed surfaces with your hands.
//////// ' acoV boay primer here.
11.
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mlxlng.
. Follow the instructions that came with the adhe-
sive.
Before filling a cartridge, cut the end oJ the nozzle
as shown.
Cut nozzle
10.
I
10 mm {0.39 in.)
7 mm (0.27 in.)
12. Pack adhesive into the cartridge without air pockets
to ensure continuos delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the rear window as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass primer.
ffi;fr'L/:ADHEs'vE
8mm{0.31 in.l
GLASS
MOLDING
GLASS ,R1---$
f\+,,","
ffi-f to.oa in.t
-.17MoLD|NG / \
(cont'd)
20-39

t
l
7. With a sponge, apply a light coat of glass primer to
the inside face of the quarter glass, as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
. Do not apply body primer to the quarter glass,
and do not get body and glass primer sponges
mixed up.
. Never touch the primed surfaces with your hands.
lf you do, the adhesive may not bond to the quar
ter glass properly, causing a leak after the quar-
ter glass is installed.
. Keep water, dust, and abrasive materials away
from the primed surface.
////////l : ^pptv stass primer he.e.
21 mm 15 mm
{0.83 in.) (0.59 in.)
UPPERRUBBERDAM
BUBBEBDAMOUARTER GLASS
15 mm10.59 in.l30 mm(r.2 in.)
)
8. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the quarter
glass opening flange. Let the body primer dry for at
least 10 minutes.
NOTE:
. Do not apply glass primer lo the body, and be
careful not to mix up glass and body primer
sponges.
. Never touch the primed surfaces wilh your hands.
. Mask off the rear side trim panel before painting
the flange.
///////// | apetl body erimer he,e.16 mm{0.63 in.l
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a pufty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
m rxlng.
. Follow the instructions that came with the adhe-
sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
Cut nozzle end
10 mm (0.39 in.l
(cont'd)
9.
10.
7 mm (0.27 in.)
20-43

Ouarter Glass
Installation (cont'dl
8. With a sponge, apply a light coat of body primer tothe original adhesive remaining around the quarter
glass opening flange. Let the body primer dry for atleast l0 minutes.
NOTE:
. Do not apply glass primer to the body, and becareful not to mix up glass and body primer
sponges.
. Never louch the primed surfaces with your hands.. Mask off the rear side trim panel before painting
the flange.
///ffi : Appty aoay primer here.
16 mm10.63 in.l
Thoroughly mix the adhesive and hardener togeth-er on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol beforemixing.
. Follow the instructions that came with the adhe-sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
Cul nozzle end
10 mrn (0.39 in.)
9.
10.
20-4A
7 mm 10.27 in.)
l'1. Pack adhesive into the canridge without air pockets
to ensure continuous delivery. Put the cartrige in a
caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peel
the separator off the butyl tape after applying theadhesive.
. Peel the separator off the adhesive tape afterapplying the adhesive.
. Apply the adhesive within 30 minutes after applying the glass primer.
12mm 11
lo.tt tn.l I l:ADHESIVE
8mm{0.31 in.)
CLIP
MOLDING

Moonroof
SWITCH PLATEAdjustment, page 20 56
REAR DRAINTUBE
Y<
/ ?'''u8E ll /LfP ll I
U6
./w
FRONT ORAIN TUBE
CABLE ASSEMBLYReplacement, page 2O-55
Index
SUNSHADEReplacement, page 20-52
RAIL HOLDER B
RAIL HOLDER A
REAR DRAINVALVE
--:=::
0\g TNNER CAELE
20-50

Moonroof
1.
2.
Switch Plate Adjustment (Fully Closed Positionl
3.
4.
5.
Remove the headliner {see page 20-64).
Using the moonroof wrench, close the glass fully.
NOTE: Check the glass fit to the rool panel.
Using an open-end wrench, loosen the switch plate mounting bolts.
Adjust position of the switch plate (switch cam) as shown.
Check the operation of the glass (from tilt-up position to fully closed position, from the fully open position to the fully
closed position) by operating the moonroof switch.
NOTE: Check the glass height (see page 20-51).SWITCH PLATE
GUIDEPLATE
SWITCH CAM
While moving the switch plateplate at the position where thea (a faint click is heard).
INNER CABLE END
little bv little, secure the switchswitch cam contacts the switch
Close the glass fully, and check for water leaks.
NOTE: Do not use high-pressure water.
CAELE BRACKET
20-56

Remove the following parts Irom the dashboard'
. Driver's dashboard side cover
o Passenger's dashboard lower cover
. Dashboard center lid
Disconnect the connectors and air mix control cable'
6x1.0mm9.8 N.m 11.0 kgl.m,
D>, 1
@7 2'orftl - ---//_._J
,{nil Lll , ,"o
Ift#5 L //Hl Wlj%u|5 i//Wt qT
W72-t11 7'::--J
>: Clip locationsA>, 1 B>, 1
Loosen the bolt.
DASHBOARD
AIR MIX CONTROL
CONNECTORS
FRONT PASSENGER'SAIRBAG CONNECTOR
Remove the bolts, then lift and remove the dashboard'
CAUTION: Use proteqtive plates on the bottom ot the front pillar trim'(cont'd)
20-71
M,::;:"lx3T:iJnif:3lilH:fl"*:1::f"*'il;ili"'"
disconnect rhe front passeneer's airbas
>: Bolt, screw locaiions
A>,7B>, 1
,i( 8x125mm(!,@ 22 N.m t2.2 kstm,-v, 16 tbf.ftl
8xl.25mm I22 N.m 12.2 kgt'm, I'"tt:___J
c>, 1
@
c>,6

Seat Belts
Child Seat Anchor Plate
Attachment points are provided for a rear seat mounted
child restraint system which uses a top tether. The attach-
ment points are located on the rear shelf or rear trim
panel, just behind the rear seat-back. When using a child
seat with a top tether, install the child seat anchor plates
securely.
2Dl4Di
NOTE; Remove the plug covers from the attachment
points of the rear shelf.
3D:
NOTE: The reartrim panel has perforations at each attach-
ment point. Cut the rear trim panel along the perforations
to make a hole.
REAR TRIMPANEL
PLUG COVERS
REAR SHELF
POINTS
20-92
NOTE:
TOOTHED WASHEB
Do not remove the toothed washer from the child seat
anchor plate. Use the child seat anchor plate with the
toothed washer attached to it.
When installing a child seat on the rear seat, follow
the instructions of the manufacturer of the child seat
Additional anchor olates are available.
@r Do not us6 the child seat anchor plate for any othel
purposs; it is designed exclusively tor installation of a
child 3eat.
. Make suro the rear seat-back is locked firmly when
installing 8 child seat.

Exterior
Component Location Index
NOTE: Refer to the Civic BodV Repair Manual, '1996 Model Series, P/N.6150330,forthe hood, trunk lid and hatch removal.
2Dl30llDl
LICENSE PLATETRIM TRUNK LIDROOF MOLOINGReplacement,
SIDE WINDOWMOLDINGSReplacement,page 20-102Replacement,page 20-100Adjustment, page 20-97Tolsion Bar Removal,page 20-10220 99
HOODAdiustment, page 20 96Hood Edge protector
Replacement, page 20 99
TRUNK LIDWEATHERSTRIPReplacement,page 20-100
REAR BUMPERReplacement,page 2O-95
SILL PANELReplacement, page 20 105
REAR AIR OUTLETReplacement,page 20-106
FUEL PIPEPROTEfiORReplacement,page 20-106
FENDERWELL TRIMReplacement, page 20-106
Replacement,page 20-106
3D:
HATCH
HATCHAdjustment,page 20-98
WEATHERSTRIP
20-93