Distributor o ring HONDA CIVIC 1996 6.G User Guide

Gonnector ldentification and Wire Harness Routing
Engine Wire Harness {D16Y7 engine}: '96 model
Conneclor or
Terminal
Number ot
CavhiesLocationConnects toNotes
c101
c102
c 103
c104
c104
c105
c'r06
c107
c 108
c 109
c110
c111
c112
c l13
c't14
LttS
cl16
cl17
c118
cl19
c120
c121
c123
c124
c124
c125
c126
c't27
c12a
c129
c130
c131
c132
c133
c134
c135
10
1
4
5
'14
14
10
1
,,
2
2
1
22
31
16
No. 1 fuel injector INo. 2 fuel injector
No. 3 fuel injector INo,4 fuel injector
IAC valve l
Throttle position (TP)sensor IManifold absolute pressure (MAP) sensorIntake ai. temperature (lAT) sensor ]Power steering pressure (PSP) switch I USAEVAP purge control solenoid valve IJunction connector
Junction connector IVehicle speed sensor (VSS) |Countershaft speed sensor AlTEngine coolant temperature (ECT) I
Main wire harness (C303)
Crankshaft speed fluctuation (CKF)
sensor
Engine oil pressure switch
Alternator
Alternator
switch A
Distributor
Engine coolant temperature (ECT)
sending unit
Engine coolant temperature lECT) sensor
Primary H02S (sensor 1)
Back-up light switch
Lock-up control solenoid valve
Secondary HO2S (sensor 2)
Mainshaft speed sensor
Linear solenoid valve
Shift control solenoid valve
Staner solenoid
Junction Connector
Main wire harness {C446)ECM/PCM
PCM
ECM/PCM
ECM/PCM
Left side of engine compartment
Middle of engine
Middle of engine
Left side of engine compartment
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Behind right kick panel
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
USA
Canada
M/T
AtJ
Afi
T101
T102
Left side of engine compartment
Right side of engine compartment
Alternator
Under-hood fuse/relay box
G101Middle of engineEngine ground, via engine wire harness
23-20

Connector ldentification and Wire Harness Routing
Engine Wire Harness {Dt6Y7 enginel: '97 - 9g models
Connectot or
Terminal
Number of
CsvitiesLocationConnects toNotes
c 101
c102
c103
c104
c104
c105
c106
c107
c 108
c109
cl10
clll
c112
cl13
cl14
c115
c1 l6
c117
c118
cl 19
cl20
c121
c122
c123
cl24
c124
c125
c126
c127
c128
c129
c 130
c 131
c132
c134
c135
cl41
10
1
2
10
I
2
2'>
4
t
20
3r
2
No. l fuel injector
No.2 fuel injector
No. 3 fuel injector INo. 4 fuel injector
IAC valve ]Throttle position (TP) sensor IManifold absolute pressure (MAP) sensorIntake air temperature (lAT) sensor ]Power steering pressure (PSp) switch I USAEVAP purge control solenoid valve
Junction connector IJunction connector IVehicle speed sensor (VSS)
Countershaft speed sensor I enEngine coolant temperature (ECTI
Main wire harness (C303)
Crankshaft speed fluctuation (CKF)
sensor
Engine oil pressure switch
Alte|'nator
Alternator
switch A
Distributor
Engine coolant temperature (ECT)
sending unit
Engine coolant temperature (ECT) sensor
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valve
Secondary H02S (sensor 2)
Mainshaft speed sensor
Linear solenoid valve
Shift control solenoid valve
Staner solenoid
Junction connector
Main wire harness (C446)
Left side of engine compartment
Middle of engine
Middle of engine
Left side of engine compartment
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Behind right kick panel
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Left side of engine compartment
Middle of engine
USA
Canada
Mtr
AIT
ECM/PCM
PcM I ArrECM/PCM
ECM/PCM
Main wire harness {C305) | AftEVAP control canister vent shut valve
T 101
r102
Left side of engine compartment
Right side of engine companment
Alternator
Under-hood fuse/relay box
G 101Middle of engineEngine ground, via engine wire harness
23-22

Connector ldentification and WireHarness Routing
Engine Wire Harness (D15Y? engine): ,99 - OO models
c101
c102
cl03
c't04
c 104
c 105
cr 06
0107
c108
c109
c't 10
c11 r
c112
c113
c114
c115
c116
c117
cl18
c119
c120
c121
c122
c123
c124
c124
c125
c127
c128
c129
c 130
c 131
c134
c135
10
3
'I
3
?
2
3?
2
14
14
3
2
8
1
Left side of engine compartment
Middle of engine
fvliddle of engine
Left side of engine compartment
Left side of engine companment
Middle of engine
Middle of engine
Middlr ol sngins
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side ot engine compartment
Behind right kick panel
Under right side of dashBehind right kick panel
Behind right kick panel
Behind right kick panel
Main wire harness (C303)
Crankshaft speed fluctuation (CKF)
sensor
Engine oil pressure switch
Alternator
AlternatOr
No. l fuel injector
No.2 fuel injector
No. I fual itjecto,
No.4 fuel injector
IAC valve
Throttle position (TP) sensor
Manifold absolute pressure {MAp) sensorIntake air temperature 0AT) sensorPower steering pressure (PSp) switchEVAP purge control solenoid valveJunction connector
Junction connector
Vehicle speed sensor (VSS)
Countershaft speed sensor
Engine coolant temperature {ECT)switch A
Distributor
Engine coolant temperature (ECT)
sending unit
Engine coolant temperature (ECT) sensor
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valveSecondary HO2S (sensor 2)Mainshaft speed sensor
Linear solenoid valve
Shift control solenoid valve
Starter solenoid
Junction Connector
Main wire harness (C446)
ECM/PCM
ECM/PCM
PCM
USA
Canada
M/T
Atr
Atr
Alr
Al-|.
Left side of engine compartment
Right side of engine compartment
Middle of engineEngine ground, via engine wire harness
23-24

Connector ldentification and WireHarness Routing
Engine Wire Harness {81642 engine}: .99 - 00 models
c 101
c102
cl03
c104
c 104
c'105
c106
cl01
c108
c110
cl11
cl12
c1'13
c114
c115
c117
cl19
c120
c121
c122
c123
c124
c129
c130
c l31
c133
c134
c137
c 138
c139
c140
Left side of engine companment
Middle of engine
Middle of engine
Left side of engine compartment
Left side of engine compartmentlvliddle of engine
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine compartment
Middle of engine
Middle of engine
Middle of engine
lMiddle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Behind right kick panel
Under right side of dash
Behind right kick panel
Behind right kick panel
Middle of engine
Middle ot engine
lMiddle of engine
Middle of engine
10
2
,]
4
3
2
2
2
2
3
3
2
2
2
14
14
3
2
'10
'I
2
4
2
1
20
22
25
31
2
2
I
Main wire harness (C303)
Crankshaft speed fluctuation (CKF)
sensor
Engine oil pressure switch
Alternator
Alternator
No. 1 fuel injector
No. 2 tuel injector
No. 3 fuel injector
No. 4 fuel injector
Throttle position (TP) sensor
Manifold absolute pressure (MAP) sensorIntake air temperature (lAT) sensorPower steering pressure (PSP) swjtchEVAP purge control solenoid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Engine coolant temperature (ECT)
switch A
Distributor
Engine coolant temperature (ECT)
sending unit
Engine coolant temperature {ECT) sensorPrimary HO2S (sensor 1)
Back-up light switch
Starter solenoid
Junction connector
Main wire harness (C446)
ECM
ECtvl
Knock Sensor {KS)IAC valve
VTEC solenoid valve
VTEC pressure switch
USA
Canada
Left side of engine companment
Right side of engine compartment
Engine ground, via engine wire harness

-lgnition Timing Inspection and Setting
1.Check the idle speed, and adjust it it necessary (see
section 'l '1 ).
Pull out the service check connector 2P (BRN and BLK
wires) from the connector holder located under the
dash on the front passenger side, then connect the
SCS service connector (T/N 07PAZ - 0010'100) to it.
Start the engine. Hold the engine at 3.000 rpm with
no load {A,/T in E or E. M/T in neutral) until the
radiator fan comes on, then let it idle.
Connect the timing light to the No. 1 ignition wire,
then point the light toward the pointer on the timing
belt cover.
Check the ignition timing in no load conditions:
headlights. blower fan, rear window defogger, and
air conditioner are not operating.
lgnhion Timing:
D15Y5. D16Y7, Dl6Yg engines
816A2 engine
MIT16" 12' BTDC (RED) during idling in
neutral
M/T12't 2" BTDC (RED) during idling in
neutral
l2'r 2" BTDC {RED) during idling in S
orE
POINTEB
RED MARK
23-105
ro ADVANCE -<;,
6. Adjust the ignition timing if necessary, as follows.
Loosen the distributor mounting bolts. and turn the
distributor ignition (Dl) housing counterclockwise to
advance the timing, or clockwise to retard the tim-
ing.
MOUNTING BOLTS18 N'm (1.8 kgfm, 13lblftl
Tighten the distributor mounting bolts, and recheck
the ignition timing.
Disconnect the SCS service connector from the ser-
vice check connector.
7.

lgnition System
Distributor Replacement
Removal:
1. Disconnect the connector from the distributor.
2. Disconnect the ignition wires from the distributor
ignition {Dl) cap.
3. Remove the mounting bolts from the distributor,
then remove the distributor from the cylinder head.
DISTRIBUTOR END CAMSHAFT END
MOUNTING BOLT18 N.m 11.8 kgtm, 13lbf.ltl
lnstallation:
NOTE: Before you install the distributor. bring the No. 1
piston to compression stroke TDC.
1. Coat a new O-ring with engine oil, then install it.
2. Slip the distributor into position
NOTE: The lug on the end of the distributor and its
mating grooves in the camshaft end are both offset
to eliminate the possibility of installing the distribu-
tor 180" out of time.
3. Installthe mounting bolts, and tighten them lightly.
23-106
4, Connect the ignition wires to the distributor ignition
(Dl) cap as shown.
rracfit'
No. 1CYLINDERMARK
No. 1CYLINDER
TEG:
5.
6.
7.
No. 2No. a
Connect the connector to the distributor.
Set the ignition timing (see previous page).
After setting the ignition timing, tighten the mount-
ing bolts.

lgnition System
Distributor Overhaul (cont'dl
TEC:
IGNITION CONTROLMODULE IICM'Input Test, page 23-1
DISTRIBUTOR IGNITION {DI} HOUSINGCheck for cracks and damage.
COVER
DISTRIBUTOR IGNITION IDI) ROTOB
CAP SEALCheck for damage.DISTRIBUTOR IGNITION {DII CAPCheck for cracks, wear,damage, and fouling.Clean or replace,
IGNITION COILTest, page 23-110
O-RINGReplace
\
I
@
TDC/CKP/CYP S€NSORTroubleshooting, section 1 1Do not disassemble.
WHT/BLU
23-104

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number ot
Cavities/
Golor
LocationConnects toNotes
Engine Wire Harness (Dl6Y5, D16Y8 engines): '96-98 models and '99;00 D16Y5 dM/T
c101
c102
c 103
c104
Q104
c105
c106
c107
cl 08
cl09
cl10
c1l1
cl'12
c113
c114
c'115
c116
c'117
c 118
c119
c120
c121
c122
c123
c123
c124
Q124
c125
c 126
c127
c128
c129
c130
c131
cl32
c 134
c135
c136
c137
c138
c139
c'140
c141
c142
c143
c144
c'|44
c145
c146
c147
1O-GRY
3.GRY
1-CLR
4-GRN
3-N/A
2-BLK
2-BLK
2-BLK
2-BLK
3-GRY
3-GRY
3-GRY
2.BLK
2.GRY
2-BLK
14-BLU
14-GRY
3.GRY
2-BLK
2-GRY
1O-GRY
1.BLK
2.GRY
4-GRY
8-GRY
2-GRY
2.GRY
4-GRY
2.BLK
2.BLK
2-GRY
1.BLK
2O.BRN
22.GRN
32.GRY
25.GRY
31-BLU
16.GRY
14-GRY
8.GRY
2-GFIY
2.GRY
1-GRY
2-GRY
2-BLK
2-GRY
2.BLK
3-GRY
6-GRY
2.BLK
8-GRY
2-BLK
Left side of engine compartment
Left side of engine
Middle of engineI att .i.la ^f an^i^6
Left side ot engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
[,liddle of engine
Middle ot engine
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
l\,liddle of engine
Right side of engine compartment
Right side of engine compartment
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
l\,liddle of engine
Nliddle of engine
Middle ot engine
Middle of engine
Middle ot engine
Middle of engine
Middle of engine
Nliddle of engine
Right side of engine
Under right side of dash
Behind right kick panel
Below right front footrest
Below right front footrest
Below right front footrest
Below right front tootrest
Left side ot engine compartment
Left side of engine compartment
Middle of engine
liliddle ot engine
Middle of engine
Nriddle ol engine
Right side of engine compartment
Middle ol engine
Right side of engine compartment
Middle of engine
N,liddle of engine
Right side of engine compartment
Right side of engine compartment
Bight side of engine compartment
Main wire harness
CKF sensor
Engine oil pressure switch
Alternator
Alternator
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No.4 fuel injector
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressure switch
EVAP purge control sol€noid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershatt speed sensor
Engine coolant temperature switch
Distributor
Engine coolant temp. sending unit
ECT sensor
Primary HO2S (sensor '1)
Primary HO2S (sensor '1)
Back-up light switch
Lock-up control solenoid valves
Secondary HO2S (sensor 2)
lvlainshafl speed sensor
Lanear solenoid
Shift control solenoid valves
Starter solenoid
Junction connector
Main wire harness
ECM/PCM connector A
PCM connector B
ECM/PCNI connector C
ECM/PCl\,,| connector D
Main wire harness
Maln wire harness
Knock sensor (KS)
IAC valve
VTEC solenoid valve
VTEC pressure switch
EVAP control canister vent shut valv€
EGR control solenoid valve
Secondary gear shatt speed sensor
EGR valve
EGR valve
Drive pulley speed sensor
CVT transmission solenoid
Driven pulley speed sensor
USA
Canada
AlT
USA
'2( tr\
'3
-1 (M/r)
t\4/T'2 (Anl'1
'2 (An)'2 (Nr)'2 (AtT)
'2 (Atr)
-1 (An)-2( fi|
M/T
.1 (Arr).1 (A,T)"1 (A/r)-1 (M/r).1 (CVT),1 (cw)'1 (CVT)
203-2

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Engine wire Harness (Dl6Y5, Dl6Y8 engines): '99-'00 models except D16y5 w/M/T
c 101
c102
c103
cl04
c104
c105
c106
c107
c108
c109
c110
c111
cl12
c1 13
c115
c117
c118
c119
c120
c120
c12'l
cl22
c123
c124
c124
c125
c126
c127
c128
c129
c130
c'131
c133
ct34
c 135
c137
c138
c139
c 140
c142
c143
c144
c'|45
c147
1O-GRY
3.GRY
1-CLR
4-GRN
3-N/A
2.BLK
2.BLK
2-BLK
2.BLK
3-GRY
3-GRY
3.GRY
2-BLK
2.GRY
2-BLK
14-BLU
14-GRY
3-GRY
2-BLK
2-GRY
1O-GRY
8.GRY,1-BLK
2.GRY
4.GRY
4.GRY
2.GRY
2.GRY
4.GRY
2.BLK
2-BLK
2-GRY
1-BLK
2O-BRN
22-GRN
25-GRY
31-BLU
16-GRY
2-GRY
2.GRY
1-GRY
2-GRY
2-GRY
2-BLK
3.GRY
2.BLK
8-GRY
2.BLK
Left side of engine compartment
Left side of engine
Middle of engine
Left side of engine
Left side of engine
Middle ot engine
Middle of engine
N,liddle of engine
l\4iddle of engine
Middle of engine
Niliddle of engine
N,,liddle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Rjght side of engine compartment
Right side of engine compartment
Middle of engine
Mlddle of engine
l\4iddle of engine
Middle of engine
Middle of engine
[iliddle of engine
lvliddle of engine
Middle of engine
Middle of engine
l\4iddle of engine
Middle ol engine
Middle of engine
N,liddle of engine
Right side of engine
Under right side of dash
Behind right kick panel
Below right front tootrest
Below right front footrest
Below right lront footrest
[iliddle of engine
l\,liddle of engine
Middle of engine
Middle of engine
L4iddle of engine
Right side of engine compartment
Middle of engine
Right side of engine compartment
Right side of engine compartment
Right side ot engine compartment
Main wire harness
CKF sensor
Engine oil pressure switch
Alternator
Alternator
No. 1 fuel injector
No. 2luel injector
No. 3 fuel injector
No.4 fuel injeclor
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressure switch
EVAP purge control solenoid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershaft speed sensor
Engine coolant temperature switch
Distributor
Distributor
Engine coolant temp. sending unit
ECT sensor
Primary HO2S (sensor 1)
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valves
Secondary HO2S (sensor 2)
Mainshait speed sensor
Linear solenoid
Shift control solenoid valves
Starter solenoid
Junction Connector
Main wire harness
ECN4/PCM connector B
ECM/PCM connector C
PCM connector D
Knock sensor (KS)
IAC valve
VTEC solenoid valve
VTEC pressure switch
EGR control solenoid valve
Secondary gear shaft speed sensor
EGR valve
Drive pulley speed sensor
CVT transmission solenoid
Driven pulley speed sensor
USA
Canada
ATT
USA
'2 (An\
'1
-1 (cw)
Mft'2 lNr)'1
'2 (Afil'2 (An)'2 (Anl
Atf
t\4/T
-1 (CVr)'1 (CVT).1 (CW)-1 (CVT)'1 (CVT).1 (cw
203-4

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Engine Wire Harness (Dl6Y7): '96 model
c101
c102
c103
cl04
c104
c 105
c106
c107
c108
c109
c110
c111
c112
c11 3
c114
c115
c116
c117
c118
c119
c120
c121
c122
c123
c124
cl24
c125
c126
c127
cl28
c129
c130
c131
cl32nl2?
c134al eR
1O.GRY
3-GRY
4.GRN
3-N/A
2.BLK
2-BLK
2-BLK
2-BLK
3.GRY
3-GRY
3.GRY
2-BLK
2.GRY
2-BLK
14-BLU
14-GRY
3.GRY
2.BLK
2-GRY
1O-GRY
1 -BLK
2-GRY
4.GRY
2.GRY
2-GRY
4-GRY
2.BLK
2-BLK
2-GRY
1-BLK
2O-BRN
22-GRN
32.GRY
25-GRY
31-BLU
16.GRY
Left side of engine compartment
Left side of engine
Middle of engine
Left side of engine
Lefl side of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Right side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine
Under right side of dash
Behind right kick panel
Below right front footrest
Below right front footrest
Below right front footrest
Below right front footrest
Main wire harness
CKF sensor
Engine oil pressure switch
Alternator
Altemator
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No. 4 fuel injector
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressure switch
EVAP purge control solenoid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershaft speed sensor
Engine coolant temperature switch
Distributor
Engine coolant temperaturesending unit
ECT sensor
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valves
Secondary HO2S (sensor 2)
Mainshaft speed sensor
Linear solenoid
Shift control solenoid valves
Starter solenoid
Junction Connector
Main wire harness
ECM/PCM connector A
PCM connector B
ECM/PCM connector C
ECM/PCM connector D
USA
Canada
A/T
USA
Atf
Aff
M/T
Arl
AtT
A/T
Afi
T101
T102
Left side of engine compartment
Right side of engine compartment
Alternator
Under-hood fuse/relay box
G101Right side of englneEngine ground, via engine wirenarness
203-6