Inter lock unit HONDA CIVIC 1996 6.G User Guide

J
UNDER HOOD FUSARELAY BOX
No 41 (80A) N0.42 (404)
GFNWHT
WHT/GFN
UNOEF,DASHFUSE/RELAY80x
SHIFT LOCKsoLENO|0(O,l : UNLoCK)
I
5
53 INTERLOCK CONTFOL IJNIT
BLK
I
G401G402
GRNAVI{I GR}.//WHT
rl
JI
VIBRAI(E LIGHIS IcRUrsE coNTROL UNIT IABS CONTROT, UNIT IrcM (cw) I
YEL
lr
rEt
till
l'YEUBLK
M GEARPOStT|ONINDICATOF
f7
I
] SENSOR
f7
IRED/BLK
WHT/BLK
II
t,/P1 ennr
Vl$"ilT?l*r e,."o rlr I PUsh bdon frsn€o I| Inpos on B )BLK
II
I:
G401G402
KEY llTNTEnLOCK | |swrTcH I I
KEY INTERLOCK CIRCUIT
GFNWHT
POSTTTONswlTcH(Clos€d : In posilioa lll )
23-145

Interlock System
Control Unit Input Test
1. Disconnect the 8P connector from the interlock con-trol unit.
2. Inspect the connector and socket terminals to besure they are all making good contact.. lf the terminals are bent, loose or corroded, repairthem as necessary, and recheck the system.. lf the terminals look OK, make the followinginput tests at the connector.- lf a test indicates a problem, find and correctthe cause, then recheck the system.- lf all the input tests prove OK, substitute aknown-good control unit, and recheck the sys-tem. lf the check is OK, the control unit mustbe faulty; replace it.
NOTE: lf the shift lock solenoid clicks when theignition switch is turned ON {ll) and you step on thebrake pedal (with the shift lever in E), the shift locksystem is electronically normal; if the shift leve.cannot be shifted from E], test the Aff gear position
switch, park pin switch, and see section 14.
Key Interlock System:
CavityWireTest condition
Reconnect the 8P connector to the interlock control unit.
Shift Lock System:
Cavity WifsTest condition
INTERLOCKCONTROL UNIT
Test: Desired result
Test: Dgsired result
Wire side offemale terminals
Possible cause if result is not obtained
Possible cause if result is not obtained
WHT/BLU
lgnition switch turned toACC (lland key pushed inCheck for voltage to groundiThere should be baftery voltage.Blown No. 48 (30 A) fuse in the underhood fuse/relay boxBlown No. 33 (7.5 A) fuse in the underdash fuse/relay boxFaulty steering lock assemblylkey interlock solenoid)An open in the wire
5WHT
BLKUnder all conditionsCheck for continuity to ground:There should be continuity.
' Poor ground (G401, G402). An open in the wire
6BLK./BLUShift lever in ElCheck for continu;ty to ground:There should be continuity.Poor ground (G401, G402)Faulty Ay'T gear position switchAn open in the wire
2YELlgnition switch ON lll)Check for voltage to ground:There should be banery voltage.
. Blown No. 25 (7.5 A) fuse in the under,dash fuse/relay box. An open in the wire
3YEUBLK
lgnition swirch ON (ll)Check for voltage to ground:There should be baftery voltage.Blown No. 25 (7.5 A) fuse in the under-dash fuse/relay boxFaulty shift lock solenoidAn open in the wire
6BLI(BLUShift lever in ICheck for voltage to ground:There should be 1 V or less.Poor ground (G401, G402)Faulty A,/T gear position switchAn open in the wire
7WHT/RED
lgnition switch ON lll)Brake pedaldepressedCheck for voltage to ground:There should be 1 V or less.Blown No. 52 (15 A) Iuse in the underhood fuse/relay boxFaulty PCMFaulty brake switch (see section 1l)Faulty throttle position {TP) sensor(see section 1'l )An open in the wire
lgnition switch ON (ll)Brake pedalandaccelerator depressed atthe same time
Check for voltage to ground:There sho(Jld be battery voltage.
23-146

- Under-dash Fuse/Relay Box (cont'd)
Fuse/Relay I nformation
Fuse
NumberFuse NameAmps
(P/W RELAY)
(S/R RELAY)
FR WIPER
FR WASHER
LO
Page
10-7 |
I
Component or Clrcuit Protected
i Power window relay, Moonrool
Front wioer/washer
CIGARETTE
LIGHTER
ACC SOCKET
10-7Accessory power socket
I RAD|O CLOCK
I
110 115)l
tl
1O-7 |
I
Stereo radio tuner ('96198 models), Audio unit ('99100
model)
Not used
i 7.5i 114 iDash & console lights
I srnnrensrorunl | 7.slzl , zt -t , ! eCU-n main retay, PCM/ECM, Integrated controt unit
I ot 21-2 t
I LICENSE LIGHTS I 7.5
I rerr uesls I
Parking lights, License plate lights, Tail lights| 1oo-1 |
tl
| (f NTERLOCK UNIT) | 7.5 | 10-12 I Interlock system
* = '98 models
6-2

Fuse
NumberFuse NameAmpsPage
BATTERY
Component or Circult Protected
Power distribution
lgnition switch
INTERIOR LIGHT | 7.5 | 10-10 | DLC, Ceiling light, Trunk light
FI E/M15 i(20 GX) i
i PGM-FI main relay, Fuel injection relay (GX)
Not used
POWER WINDOW| 10-10 | Power window relay
BACK UPStereo radio iuner ('9G'98 mod€ls), Audio unit ('99100
models), Heater control panel, PCM/ECM, TCM (9e'98
cvr)
HEADLIGHT
REAR DEFROSTER I
DOOR LOCK UNIT,
ROOF
i 10-12i Headlights
Not used
Rear window defogger relay
Power door lock control unit (all except '99-'00 models
with keyless), Keyless door lock control unit ('99-'00
models with keyless), Moonroof
i HORN, SrOP Lri 10-13i Horn relay, Brake switch
HAZARDHazard warning switch
OPTIONI 10-13I Security system (option)
i HEATER MOTOR Ii 10-1 i Blower motor relay
(CONDENSER FAN)
COOLING FANl1o-1
Condenser Jan relay, A'lC compressor clutch relay
Radiator tan relay
&5

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

Power Distribution
- From Fuses to Relays and Components (cont'd)
@
FUSE 24{PAr/ FELAY}{S/R RELAY)?
_____
s7
FUsE 25 IMETEF I-------r-----l rII\IA6JI r*r tttrecnlreo \-
| | lcoNrRoLUNlr \
I i iPaseTo \
I L__Jlj:p,l2uo II vtt|| bl
tf
lt.---l--- "---t I---r--'g- -------Jcs01 '16YC419
PHata'a ' a PHolo 6"vtEw 55 ' yEL a vtEw 49
:t
i;l-l-l. i
'ttlll
:rttl' L--J !-,J. SHIFT INTERLOCK .
: LocK coNTRoL ,
; SOLENOID UNIT' Page 138 Page 138 I' or 138-1 or 138-1I DHOTO 7- D4O|O 69I vtFW26
'AT ---------
.-- A/T --.
"..ij#j--
",li,,lii"lii-lii^,li".l-l
i------------::r::-:-::'::---::r:-:-:--T--------1
tl
tl
alt------- --------J
.I POWER
I wrNDow
1 RELAYj Page 120
uorlI
I
c501 17C420 11
r::1
I uorr I
ll
MOONROOFOPEN RELAYPage 122ot 122 1
r=?1
I uorr I
ll
MOONROOFCLOSE RELAYPage 122ot 122-1
vtEw 13
(Not (NotUsed) Used)
ABSCruiseControlShift-upInorcalor 'r _
t
GAUGE ASSEMBLYPages 80, 80-1, 80'2,80-3, 81, 89, and 89-1
10-6

Ground Distributioh (conrd)
)
- G401
NOTE:
To G402on page14-5.
WINOSHIELOWIPERMOTORPage 91-1
DAYTIMERUNNINGLIGHTS
99.!rRoL cLUrcHuNr I swtTcH:?99^ Pases 23-5and 34-3vtEw 66 PHA|A 55
I
I
INJECTORCONTROLMODULEPage 25-1
I
I
3
. Wires shown without color codes are black.
o On Coupe and Sedan models, G401 is represented by ring terminals.
tl
tl
INTER.LOCK6611p99 PARKUN|T PINpaoe j38 SWITCHor ige_t Page 138PHoro6s of 138-1vtEw 26 PHOfO /7r-1 r-'t
tttl
CLUTCHINTER-LOCKSWITCHPage 21-2
ll
ll
ttl
rll
I
Itttl
'Ll;
I
n
t
M/T with 01685Cruise/D16Y5enginewith M/T
BRAKEFLUIDLEVELswtTcHPage 71ot 71-1
tl
tl
DOOR LOCK .CONTROLSTEERINGLOCKPage /3
tl
tl
UNITPage 130-12 ;
ttl
tt:
models
RNte 40
I
I
(
I
I czor
l'i1l?,
'97 mo
HORNPage 4
I
I
NFnl
s 9c.Plv'
BLK/RED
t
IJ;--
',f-l
DATA LINKCONNECTOR(DLC)Pages 23-4,24-4,25 4,44-1, and 47
30
14-6
G401

- '96-'98 CVT
l-l-'l BRAKE SWTTCH r--'l THROTTLE
| | lclosed wrlh I ..-. -, I PoslrloN
l&l!fii{+f i.:1r1'jflI$s"
o""*"tr[
"o'ouloo,
".o"i I
.f# ffiqll"
jilll I lllb ;s"",
!
-
rr,.l*"- "oI
+ | i.'*-w- - - - -,r-.1 j If$$Bi,
e* !;;iiffi :,?H,,, ry*:' !fi3$lt3'
l6,i8 L"':__"f# *'_lgs,g;
fl*UB;t;"
ii'";i;'
"*l u't""
i-u;-*"--- ,s l [ltsff?.
Lj:'sri:--::l itjs[-
=ffan+'INTERLOCKCONTROLUNIT
vtEw 26
;-;5[ BLKBIUI BLKBTU See A/f Gearar< Positioni lndicator
NOTE:ln case of systemmalfunction, theshift lever can bereleased by pushingthe ignition key intothe release slot nearthe shitt lever.-------r A/T GEAR
il{t iffi'dqF"I l,'- -\-" l;#i;",;
l" i'-!
L---J.---JBLK I C433
"IYW!'" :."qsrqft
rE.===---- F-
Shltt Lock ClrcuilPrevents shift locksolenoid lrom€nergizing unleesbrake p€dal isdepressed andaccelerator pedal isnot depressed.
Key ldedockClrcultAllows k€yinterlocksolenoid tobe energizedunl6ss shittlever is in'P"
;;.r";;
ll e
138-1

-25. CW Transmission Solenoid
- Gray- Lower front of transmission- On engine wire harness
1
2 GRNAVHT (H LC LS +)
3 BLUAVHT (SH LS +)
4 YEL (SC LS +)
5
6
7
8
GRN/BLK (SOL IN H)
PNK/BLK (HLC LS _)
GRN|VEL (SH LS -)
PNK/BLU (SC LS _)
26. Interlock Control Unit
- Gray- Behind left side oJ dash, right of steering column- On main wire harness
1
7
2
3
4
WHT/BLU (Key interlocksolenoid control)
YEL (lgnition input)
YEUBLK (Shift locksolenoid control)
BLK (G401)
WHT (Key
interlock switch input)
BLKBLU (Park lnput)
WHT/RED (Shinlock circuit control)
WHI/BLK(Park pln switch input)
6
7
27. C352
- Gray- On bottom of under-hood {use/relay box- On main wire harness
1
789
I
1
2
3
4
GRN (Fans)
BLUAVHT (fuC
compressor controlS)
WHT/BLK(Hazard warning lights)
WHT/BLK (Fuse 42)
BLKRED (A/Ccompressor clutchrelay control)
BLK,/YEL (Fuse 17)
WHT/GRN (Fuse 52)
WHT (Fuse 48)
6
7
8
I
28. C101
- Gtay- Left rear of engine compartment- Connecls engine wire harness to main wire harness
1 l\,4ale - BLK/YELFemale - BLK,ryVHT(Fuse 15)
2 BLK (G101)
3 YEURED (Oilpressure indicator light)
4 *1/*4: BRN/BLK (G101)
5 YEUBLK (PGI\4,FD
6 WHT/BLU(Charging system)
7 YEL/GRN (Gauges)
I *1: BLU (lgnition
sYstem)
9 Male - BLK VHTFemale - BLKRED(Slarting system)
10 *2: BLKryEL(lgnition system)*3: Male - BLK/YELFemale - RED(lgnition system)
*1= 96-'98 models: All'99: D16Y5 with M,iT*2= '96-'97 models: All'98-'99 modelsr GX*3= '96-'98 models: All except GX*4=: '98''00 Models: GX
202-7

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number ol
Cavities/
Color
LocationConnects toNotes
Main Wire Harness (Left side of dash and floor branch): '96-'97 models
c401
c402
c403
c404
c405
c406
c407
c407
c408
c409
c410
c411
c412
c413
c414
c415
c416
c417
c418
c419
c420
c421
c422
w+4J
c424
c425
c427
c428
c429
c430
c431
c432
c433
c434
lJ+OC
c437
v+.to
c439
14-GRY
4-ORN
4-NAT
14-GRY
4-NAT
8-GRY
2-GRY
2-GRY
1-BRN
1O-WHT
12-GRY
24-BLU
3-YEL
16-GRY
4.BLU
7-BRN
6.NAT
2-N/A
2-YEL
18-GRN
2O.GRN
18-GRN
7-GRN
6-GRN
4-NAT
4-WHT
8.WHT
6-WHT
4-NAT
7-NAT
3-GRY
8-GRY
4.GRY
14-GRY
2-GRY
4-GRY
26-GRY
22-GRY
1-GRN
Behind left kick panel
Behind left kick panel
Under left side ot dash
Under left side of dash
Under left side of dash
Under left side of dash
Under lett side ot dash
Under left side of dash
Under left side of dash
Behind under-dash fuse/relay box
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Under left side of dash
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Front of under-dash iuse/relay box
Front of under-dash fuse/relay box
Under left side of dash
Under left side of dash
Behind steering column cover
Behind steering column cover
Behind steering column cover
Behind steering column cover
Under left side of dash
Under lett side ot dash
Below front console
Below front console
Below front console
Below front console
Behind lett kick panel
Behind left kick panel
Behind under-dash fuse/relay box
Floor wire harness
Floor wire harness
Light flasher relay connector(Security)
Cruise control unit
DRL control unit connector A
DRL control unit connector B
Roof wire harness
Moonroof wire harness
Front fog light connector
Integrated control unit
Dashboard wire harness
Dashboard wire harness
SRS main harness
Data link connector
Starter cut relay
lgnition switch
Security starter cut relay conneclor
Clutch switch
Clutch interlock switch
Under-dash fuse/relay box
Underdash fuse/relay box
Under-dash fuse/relay box
Under-dash fuse/relay box
Underdash fuse/relay box
Horn relay
Brake switch
Combination wiper switch
connector A
Combination wiper switch
connector B
Combination light swilch
connector A
Combination light switch
connector B
Cable reel
lnterlock control unit
Secondary heated oxygen sensor
sub-narness
A,/T gear position switch
Shift lock solenoid
Park pin switch and A,/T gear
position console light
TCM connector A
TCM connector B
Under-dash luse/relay box
ABS
Optional
Canada
Canada-2
'4
Optional
AtT
M/T
Optional'5
M/T
Atl
'6
AN
AN
Atf
CVT
CVT
G401Left kick panelBody ground, via main wire
harness
.2: Without moonroof .5: M/T (with cruise control or for D16Y5 engine)"4: With moonroof .6: With secondary heated oxygen sensor (HO2S)
203-20