power win HONDA CIVIC 1996 6.G User Guide

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Repracement, pase 20 ,tt
l5[1tfCHANNEL
OUTER HANDLEReplacement, Page 20-11
STRIKERAdjustment,page 20'23
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POWER WINDOWMOTOR
LOCK RODPROTECTOR
LATCHPROTECTORReplacement,page 20-12
POWER OOORLOCK ACTUATOE
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20-9

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4. Carefully remove the glass from the window slot.
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REARCHANNELCOLLAR
Remove the outer molding, then
Ier grass.
remove the quar-5.
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6. Disconnect the connector, and detach the harness
clip, then remove the regulator through the hole in
the door.
>: Bolt locataons
A>,2 ]6x1.0mm L
[l o t't.- to.a rsl -. j
fr e ttt ttt )---.---.-,/
B >,26 x 'l.0 mmI N.m {0.8 ksl'm,6 tbf.ft)
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OUARTER

20-13
7.
CLIP
Grease all the sliding surfaces of the regulator where
shown.
NOTE:
a lf necessary, remove the power window motor
from the regulator.
. Before removing the power window motor, scrloe
a line across the sector gear and regulator.
SECTOR GEARREGULATOR
POWER WINDOWMOTOR
>: Bolt locations,3POWERwTNDOWMOTOR
l'

-... er
A nicuuron
8. lnstallation is the reverse of the removal procedure.
NOTE: Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance between the glass and glass run chan-
nel when the glass is closed. Adjust the position of
the glass as necessary (see page 20-20).

Doors
Door Panel Replacement
NOTE: Take care not to scratch the door panel andother pa rts.
'1. Remove:
. Inner handle trim (see page 20-14). Mirror mount cover panel (see page 20-24)
2. lf applicable, remove the regulator handle bypulling the clip out with a wire hook.
REGULATOR HANDLE
WIRE HOOK
Remove the armrest pocket, then disconnect thepower window switch connector.
ARMRESTPOCKET
4. Remove the speaker cover, then remove lhe screws.
3.
I
>: Screw locations, 3
| 6b:a,'
L"_
COVER
20-16
TRIM PADREMOVER(Commercially
available)Snap-on#A'177, orequivalent1mm{0.04 in.)
5. Release the clips that hold the door panel. Removethe door panel by pulling it upward. Disconnect thespeaker connector.
NOTE: Remove the door panel with as little bendingas possible to avoid creasing or breaking it.
.L12 fim(0.47 in.) T-
>: Clip locations,
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REMoVER tl-)
11.77 in.l
O) CONNECTOR
6. lnstallation is the reverse of the removat oroceoure.
DOOR PANEL

Doors
Glass/Regulator Replacement (cont'dl
Grease all the sliding surfaces of the regulator where
shown.
NOTE:
. lf necessary, remove the power window motorfrom the regulator.
. Before removing the power window motor, scribe
a line across the sector gear and regulator.
REGULATOR
5. Installation is the reverse of the removal orocedure.
NOTE: Roll the glass up and down to see if it moves
freely without binding. Also make sure that there isno clearance between the glass and glass run chan-nel when the glass is closed. Adjust the position ofthe glass as necessary.
SECTOR GEAR
20-20
Glass Adjustment
NOTE:
. Place the vehicle on a firm, level surface when adjust-
ing the glass.
. Check the weatherstrips and glass run channel for dam-
age or deterioration, and replace them if necessary.
1. Remove:
. Door panel (see pages 20-4, 10, 16). Plastic cover (see pages 20-2,8, 14)
2. Adjust the glass.
4D:
Raise the glass fully.
Loosen the glass mounting bolts (front door)
and regulator mounting bolts.
Push the glass rearward (front door glass) or
iorward (rear door glass).
Tighten the glass mounting bolts (front door)
and regulator mounting bolts.
A >: Gl.3s mounting boltlocations.B >: Regulrtor moutingbolt loc.tions.
Front:
a.
b.
d.
REGULATOR

'99 - 00 Models
SRS components are located in this area, Review the SRS component locations, precautions, and procedures in the SRS
section (24) betore perfoming repairs or service.
HEATER UNITReplacement, page 21'39
Overhaul, page 21-41
BLOWEB UNITReplacement, page 21-37Overhaul, page 21 38
HEATER FANswtTcH
RECIRCULATIONCONTROL MOTORTest, page 21-48Beplacement, page 21-48
AIR MIX CONTROL MOTOBTest, page 21-46Replacement, page 21 46
BLOWERTest, page 21-49
POWER TRANSISTORTest, page 21 50
HIGH RELAY
MODE CONTROLDIALHEATER VALVE CABLEAdjustment, page 21 45TEMPERATURE CONTROLDIALAdjustment, page 21-45
REAR WINDOWDEFOGGERswtrcHSee section 23MODEMOTORTest, page 21 47Replacement, page 2 l-47A/C SWTTCH
lwith A/cl
CONTROL SWITCH
21-3

From page 21-16
ls there any voltage?
Check {or a short in the wire(s):1. Remove the center dashboardlower cover (see section 20),
and disconnect the heater con_
trol panel 14P connector'
2. Check for continuity between
the No. 12 and No. 13 termi-
nals and body ground individ-
Repair 5hort in the wire{sl between
the recirculation control motor and
the heater control Panel
Check Ior a short to Power:Check the same wires for voltage
Repair short to Power in the
wire {s) between the recirculationcontrol motor and the heater
control panel. This short also
damages the heater controlpanel. Repair the short to Powerbetore replacing the heater con-
trol panel.
Check lor an open in the wire(s):
Check for continuity between the
following terminals of the recircu
lation control motor 4P connector
and the heater control Panel 14P
4P. 14P:No.2 - No. 12No.4 No. 13
Repair open in the wirelsl
between the recirculation control
motor and the heater controlpanel.
ls there continuitY?
Check for loose wires or Poorconnections at the heater control
Danel 14P connector, and at the
recirculation control motor 4P
connector. lf the connections aregood, replace the heater control
Danel,
HEATER CONTROL PANEL 14P CONNECTOR
I;-?45
789'o lx11121314
GRN/WHT
0) (0
GRN/BED
Wire side of female terminals
GRN/RED
GRN/RED
RECIRCULATION CONTROL MOTOR
4P CONNECTOR
Wire side of female tetminals
I23i--?156
78I'olx11121314
GRN/WHT
V)(v
145
7IIrol\l rr1213
GRN/WHT
r zl/lt
21-17

Troubleshooting -'99 - 00 Models
Check tor a short to power:
Check the same terminals forvoltage.
Rapair short to pow6r in thewirelsl botween the heater con-trol panel and the ai. mix controlmolor. This short also damag.sthe heater control panel. Ropairthe short to power betoro replac-ing the heater control panel.
ls there any voltage?
Check for an open in the wire3:Check for continuity between following terminals of the heatercontrol panel 20P connector andthe air max control motor 5P connector.20Pt 5P:No3 _ No. 1No 4 _ No. 5No_ 12 - No. 2No. 15 - No.4No 20 - No.3
Bepair any open in the wire(s)between the heator control paneland air mix control motor,
Check tor loose wires or poorconnections at the heator controloanel 20P connector and at th.air mix control motor 5P connec-tor, ll the connections rre good,substitute a known-good heatercontrol oanel. and recheck. lf thesymptom/indication goes awry,replace the original heater con-trol oanel,
Air Mix Control Motor (cont'dl
From page 21-23HEATER CONTROL PANEL 2OP CONNECTOR
AIR MIX CONTROL MOTOR5P CONNECTORWire side of lemale terminals
Wire side of female terminals
21-24

Troubleshooting -'99 - 00 Models
Recirculation Control Motor (cont'd)
Frcm page 21-27
HEATER CONTROL PANEL 8P CONNECTOR
Check for a short to power in the
1. Turn the ignition switch ON {ll).2. Disconnect the heater controlpanel 8P connector.3. Check for voltage between theNo.2 and No. 3 terminals oftheheater control panel 8P con,nector and body ground individually.
Repair 3hort to powe. in thewire{a) b.tween tho haetor con-trol panel and the recirculationGontrol moto.. This short alsodamagos the heate. controlpanel. Repair the short to powerb€tore .eplecing the h€ater con-trol panel.
ls there any voltage?
Check to. a short to ground:1. Turn the ignition switch OFF.2- Check the same terminals forcontinuity to ground.
Roprir lhon in tho wir.{s) b€tweothe horter control panel and theracircr alion conhol motoa.
Check for an open in the wires:1. Disconnect the recirculationcontrol motor 4P connector.2. Check for continuity betweenthe following terminals of therecirculation control motor 4Pconnector and the heater con,trol panel 8P connector.8P: 4PiNo.2 - No.2No.3 - No.4
Repair open in ths wirolsl betw€€nthe heate. co.rkol panol and therecirculation control motor .
Check lor loo3a wires or pootconn€ctions at the hoater controlpanel 8P connector and at theaecirculation control motor ilPconnector, It tho connections aregood. substitut€ e known-goodheatei control panel, and aecheck.lf th€ symptom/indication goesaway, replace the original hedtercontrcl Danel.
GRN/WHT
I1
GRN/RED
RECIRCULATION CONTROL MOTOR4P CONNECTORWire side of female terminals
21-28

Troubleshooting -'99 - 00 Models
Heater Control Panel Input/Output Signals
HEATER CONTROL PANEL CONNECTORS
8P CONNECTOR2OP CONNECTOR12P CONNECTOR
Wire side of female terminals
8P CONNECTOR (O qn Circuit Diagram)
20P CONNECTOR {D on circuit Diagram}
*: with Ay'c
12P CONNECTOR (tr on Circuit Diagraml
CavityWire colorSignalCavilyWhe colorSignal
BLU/8LKBLOWER FEEDBACKINPUT5REDDASH LIGHTS BRIGHTNESSCONTROLLEROUTPUT
2GRN/lVHTFRESHINPUT6BLKGBOU N DOUTPUT
3GRN/REDRECIRCULATEINPUT7BLU/YELREAR WINDOW DEFOGGERRELAYOUTPUT
4RED/BLKCOMBINATION LIGHT SWITCH(Via No. 30 (7.5 A) fuse)INPUT88LfiELlG2 {Power)INPUT
CavityWire colorSignalCavityWire colorSignal
LTGRN/BLKPOWER TRANSISTOR EASEOUTPUT't1BLU/REDAy'C THERMOSTATINPUT
2BRNMHTMODE CONTROL MOTORGROUNDINPUT12BRNAIR MIX CONTROL MOTORGROU NDINPUT
3RE D/YELAIR MIX HOTOUTPUT13ORNAA/HTBLOWER MOTOR HIGHRELAYINPUT
RED,ryvHIAIR MIX COOLOUTPUT14
5YEUBLUMODE DEFINPUTPN K,/BLKAIR MIX POTENTIALOUTPUT
6YEUREDMODE VENTINPUT16
7GRNI/ELMODE HEAT/r'ENTINPUT11
IBLUAVHTMODE HEATINPUT18
9YELMODE HEAT/DEFINPUT19
10WHT/BLU+B (Power)INPUT20GRYAIR MIX POTENTIAL +5 VOUTPUT
CavityWilecolorSignalCavityWi.e cololSignal
lSWITCH LED COMMONOUTPUT1SWITCH LIGHTS +OUTPUT
2ISWITCH LIGHTS -INPUT
39SWITCH COMMONINPUT
4RECIRCULATION CONTROLSWITCH LEDINPUT10A,/C SWITCHOUTPUT
5A./C SWITCH LEDINPUT11RECIRCULATION CONTROLSWITCHOUTPUT
6REAR WINDOW DEFOGGERSWITCH LEDINPUT12REAR WINDOW DEFOGGEBSWITCHOUTPUT
21-36

9. lf necessary, remove the compressor bracket as fol-
lows.
. Remove the nut and the washer.
NOTE: When tightening the nut of the left front
mount, make sure the washer is set properly on
the left front engine mount as shown.
. Remove the four mounting bolts and the com-
pressor bracket.
12 x 1.25 rrirn59 N.m 16.0 kgt'm,43 tbf.ft)
COMPRESSORBRACKET
WASHER
1.0 x 1.25 mm44 N.m (i1.5 kg{.m, 33 lbl.ft)
LEFT FRONTMOUNT
10. lnstall in the reverse order of removal. Make note of
the following items.
. lf you're installing a new compressor, drain all
the refrigerant oil from the removed compressor,
and measure its volume. Subtract the volume of
drained oil from '130m? 14 1/3 tl'o2,4 6 lmp'oz);
the result is the amount of oil you should drain
from the new compressor (through the suction
fifting).
. Replace the O-rings with new ones at each fit-
ting, and apply a thin coat of refrigerant oil
before installing them
NOTE: Be sure to use the right O-rings for HFC-
134a (R-134a) to avoid leakage
. Use refrigerant oil (SP-10) for R-134a Sanden and
Hadsys spiral type compressors only'
o To avoid contamination, do not return the oil to
the container once dispensed, and never mix it
with other refrigerant oils.
. lmmediatelY after using the oil, replace the cap
on the container, and seal it to avoid moisture
absorption.
. Do not spill the refrigerant oil on the vehicle; it
may damage the painu if the refrigerant oil con-
tacts the paint, wash it off immediately
. Adjust the Ay'C compressor belt (see page 22-43)
and the power steering pump belt (see section 17)'
. Charge the system (see page 22-46), and test its
oerformance (see Page 22-241
22-31