service reset HONDA CIVIC 1996 6.G User Guide

\J
\
,96 D16Y5 engine,,96 D16r,gngino,,96 Dt6Y8 engine {3edan)' 37 D16Y5 engino..97 D16r, engine {coupe: KA, Kc mod-
els. sedan: KA, KC, KL {DX} models. hatchback: all modols}''97 Dl6Y8 ongine (s€dan: KA' KC mod€lsl:
The scan tool indicates Diagnostic Trouble code (DTC) P0441: Evaporative Emission (EVAP) control system
insufficient purge flow.
Description
By monitoring the purge line vacuum with the MAP sensor, the ECM/PCM can detect insufficient EVAP control system
purge flow.
Possible Cau3e
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Control Canister
. Vacuum Lines
. ECM/PCM
Troubl93hooting Flowchart
Wire side of femaleterminals
EVAP PURGE CONTROI-sottNotD vALvE 2P
CoNNECTOR (Cl1al
r-+-r
I'l'l
lG-ro.*l'rr"r
O)
Y
(cont'd)
11-271
- The MIL has bsGn.eportad on.- DTC milal k rtored.
Pioblem vsrificJtion:1. Start the engine. Hold the
engine at 3,000 rPm with no
load {in Park or noutral) until
the radiator fan comes on.
2. Do the ECM/PCM Reset Proce'
dure,3. Connect the SCS service con-
nector.4. Test-drive under following con-
ditions on the road- Without any electrical load- A/T in E or E Position(M/T in 3rd-sth gear)- Engine sPeed betweon
1,200 - 2.400 rpm.- Decelerate {rom 50 mph (80
knl/h)to 15 mph (24 km/h)lntormittont lailuro, sFtorn b OK
at thi. timo. Ch€ck tor Poor con'
ncction3 or looac wir.3 at C144
{EVAP purgo control tolonoid
vrtv.l .nd ECir/FCttl.
ls DTC P0441 indicatod?
Ch.ck fo. !n op€n in the wiro l|(illinel:1. Turn the ignition switch OFF.
2. Disconnect the EVAP Purgecontrol solenoid valve 2P con_
neclor,3. Turn the ignition switch ON (ll)
4. Measur€ voltage between bodyground and the EVAP Purgecontrol solenoid valve 2P con-
nector terminal No 1.
Rop.ir opor in tho wir6 b€two€n
the EVAP purgo codtiol tolonoid
v.lvo rnd tho No 15 ALIERNA'
TOR SP SENSOR 17.5 A)lu.o.
{To page 11-272)

PCM Reset Procedure
1. Turn the ignition switch off.
2. Remove the BACK UP fuse (7.5 A) from the under-hood fuse/relay box for '10 seconds to reset the PCM'
NOTE:
. Disconnecting the BACK UP fuse also cancels the radio preset stations and clock setting Make note of the radio
presets before removing the luse so you can reset them
. in" gCfU memory can also be cleared by using the OBD ll Scan Tool or Honda PGM Tester'
Final Procedure
NOTE: This procedure must be done after any troubleshooting.
1. Turn the ignition switch OFF.
2. Reset the PcM.
3. Disconnect the oBD ll scan Tool or Honda PGM Tester from the Data Link connector, or remove the special tool from
the Service Check Connector.
4. Turn the ignition switch ON (ll), and set the radio presets and clock setting'
5'ToVerifytheprob|emisrepaired,test.drivetheVehic|eforseveralminutesatspeedsover30mph(48km/h).
14-51

Troubleshooting Flowchart - Shift Control System
NOTE: Record all freeze data before vou troubleshoot.
Possible Cause
Faulty shift control system
. OBD ll Scan Tool indicates CodeP0730.. Sell-diagnosis E indicator
light indicates Code ill.
Check tor Another CoderCheck whether the OBD ll scantool or the E, indicator lightindicate another code.
Perlorm ths TroubleshoolingFlowch.rt for the indic.t.dCode(sl. Recheck tor code m730
l4'l I atter troubleshooting.
Does the oBD ll scan tool orthe E indicato'. tight indicate another code?
Test lst, 2nd, 3rd and 4th Clutch
Pressure:Measure the 1st, 2nd, 3rd and 4th
clutch pressure (see page 14119
thru 14-121).
Ropair the hydrlulic systom !snecessary {see page 14-1 19 and11-1211.
ls each clutch pressure within
the service limit?
Replace Shift Control Solenoidvalve Assembly, Linear SolenoidAssambly and Rechock:1. Replace the shift controlsolenoid valve A'/B assembly(see page 14-106).2. Replace the linear solenoidassembly lsee page 14 108).3. Turn the ignition switch OFFand reset the PCM memory byremoving the EACK UP (7.5 A)tuse in the under hood fuse/relay box for more than l0
seconds,4. Drive the vehicle at over 12mph (20 km/h) in 1st, 2nd,3rd
and 4th gear for more than 30seconds at P1 position.
5. Recheck tor code P0730 (41).
Does the OBD ll scan tool orthe Ed indicator tight indi
cate code P0730 {41)?
The swt6m is OK et this time.
NOTE: Do not continue with this troubleshooting until the causes ot any
other DTCS have been corrected.

Troubleshooting Flowchart - Lock-up Control System
NOTE: Record all freeze data before vou troubleshoot.
Possibl€ Cause
Faulty Lock-up control sy3tem
NOTE: Do not continue with this troubleshootingother DTCS have been corrected.until the causes of any
OBD ll Scan Tool indicates Codem14/J.S€lf-diagnosis .D4l indicalor lightindicates Code 40.
Check for Another Code:Check whether the OBD ll scantool or the :E indicator lightindicates another code,
Perform the TroubleshootingFlowchart tor the indicatedCodels|. Rocheck to. code P0740(40) .fter troublBhooting.
ooes the OBD ll scan tool orrhe E indicator light indicateanother code?
Test Line Pressure:Measure the line pressure (see
page 14 119 and 14-120).
Repair the hydrrulic sy3tem asn6c6ssary (see page 14-1191.ls the lane pressure within theservice limit?
Replace the Lock-up ControlSolenoid Valve Assembly andRecheck:1. Replace the lock-up controlsolenoid valve A/B assembly(see page 14-105).2. Turn the ignition switch OFFand reset the PCM by removing the EACK UP (7.5 A) fusein the underhood {use/relaybox for more than 10 seconds.3. Using the scan tool, check tobe sure that the engine cool-ant temperature is in 176'F(80'C) and above.4. Drive the vehicle at 55 mph(88 km/h) constantly for morethan one minute,5. Recheck for code P0740 {40).
Does the OBD ll scan toolindicate code P0740 (40)?The svstem i3 OK .t this time.
14-99

Electrical Troubleshooting ('99 - 00 Modelsl
Troubleshooting Flowchart - Shift Control System
NOTE: Record allfreeze data before you troubleshoot.
Po33ibl. Crus6
Frulty 3hift control ryrtom
. OBD ll Scan Tool indicrtd Codem730.. Self-dirgnosis E indicatorlight indicst€. Codo 41.
Check for Anoth€. Code:Check whether the OBD ll scantool or the E indicator lightindicate another code.
Prrf orm tho Troublc!hootingFlowch.rt for th. indicrt.dCod.l3l. R.ch.ck tor cod. m730141| .tt r troubldhootlng.
Doesthe OBD llscan tool orthe E indicator light indi-cate another code?
Test 13t, 2nd, 3rd .nd 4th ClutchPrglture:Measure the 1st, 2nd,3rd and 4thclutch pressure (see page 14-119thru 14 121).
R.prir tho hydrlulic ayrtam aan.c.3t..y lr.o p!9. lil-119 rnd1+1211.
ls each clutch pressure withinthe service limit?
Roplace Shift Control SolenoidValve Asembly. Linoar Sol.noidAssembly .nd Recheck:1. Replace the shift controlsolenoid valve A/B assembly(see page 14-106).2. Replace the linear solenoidassembly {see page 14-108}.3. Turn the ignition switch OFFand reset the PCM memory byremoving the BACK UP (7.5 A)fuse in the under-hood fuse/relay box for more than 10seconds,4. Drive the vehicle at over 12mph (20 kn/h) in 1st, 2nd, 3rdand 4th gear lo. more than 30seconds at lPll position.5. Recheck for code P0730 (41).
Doesthe OBD Ilscan tool orthe E ;ndicator light indi-cate code P0730 (41)?Th. sFtcm b OK .t this time.
NOTE: Do not continue with this lroubleshooting until the causes ot anyother OTCS have beon corrected.
I
14-100

B. DTCS will be indicated by the blinking of the E indicator light with the SCS service connector connected to the
Service Check Connector as shown. (The Service Check Connector (2P) is located under the dash on the passen
ger's side of the vehicle.) Turn the ignition switch ON (ll).
CONNECTOR07PAZ - 00101(x)
codes 1 through 9 are indicated by individual shon btinks. codes 10 and above are indicated by a series of long and short
b|inks.one|ongblinkequa|sloshortb|inks.Addthe|ongandshortb|inkstogethertodeterminethecode.Afterdeter
miningthecode,refertothee|ectrica|systemsymptom-to-componentchartonpagesl4-238and14.239forthe,96_98
models, and on pages 14-240 and 14'241 for the '99 - 00 models
Soc DTCI
Sor DTC2
Long blinkShort blinks |tive tim€sl
some pGM-Ft problems wi

atso make the E indicator light come on. After repairing the PGM-FI system, disconnect the
BACKUPfuse(7.5A)intheUnder.hoodfuse/re|ayboxformorethanl0secondstoresettheTcMorPcMmemory,then
recheck.
Scc DTCI5
(cont'd)
14-235
iii:j
,,,/
CONNECTOR {2PI
Shorl blink (oncc)

ll. TCM Reset Plocedure
1. Turn the ignition switch off.
2. Remove the BACK Up fuse (7.5 A) from the under-hood fuse/relay box for 10 seconds to reset the TCM or PCM.
NOTE:
. Disconnecting the BACK UPfuse also cancelsthe radio preset stations and the clock setting Make nole ofthe radio
presets before removing the fuse so you can reset them
BACK UPt7.s Al FusE
. The TCM or PCM can also be cleared by using the OBD ll Scan Tool or Honda PGM Tester'
DATA LINK CONNECTOR {16PI
lll. Final Procedut€
NOTE: This procedure must be done after any troubleshooting
'1. Turn the ignition switch off.
2. Reset the TcM or PCM.
3. Disconnect the OBD ll Scan Tool or Honda PGM Tester from the Data Link Connector (16P), or remove the special tool
from the Service Check Connector.
4. Turn the ignition switch ON (ll), and set the radio presets and clock setting.
OBD ll SCAN TOOL o.PGM TESTER
14-237

Troubleshooting
J
J
B. The SRS indicator light can also indicate the DTC by the number of blinks when the SCS service connector is connect-ed to the service check connector (2P).
1. Turn the ignition switch OFF, and wait for ten seconds. Then connect the SCS service connector to the service checkconnector (2P). lf you do not wait ten seconds, the SRS unit will not be completely reset and will not output DTCS.
SERVICE CHECKCONNECTOR {2PIIGRY, GRYI or IGRN, cRN]SCS SERVICE CONNECTOR07PAZ - (m10100
l.-zs
2. Turn the ignition switch ON (ll). The SRS indicator light comes on for about six seconds and goes off. Then it will indi,cate the DTC:- The DTC consists of a main code and a sub-code.- Including the most recent problem, up to three different malfunctions can be indicated.- In case of a continuous failure, the DTC will be indicated repeatedly (see example 1 below).- In case of an intermittent failure, the SRS indicator light will indicate the DTC one time, then it will stay on (see exam-ple 2 below).
lf both a continuous and an intermittent failure occur, both DTCS will be indicated as continuous failures.- In case the system is normal (no DTC), the SRS indicator light will stay on (see example 3).3. Read the DTC.
4. Turn the ignition switch OFF, and wait for ten seconds. Then disconnect the SCS service connector from the servicecheck connector (2P).
Examples of DTC Indications:
1. Continuous fallure, SRS Indicator Light isl
- Main @de
DTC21Mosr raenr probtsm
Intermittent failure, SRS lndicator Light is:
-lF- rM.in code ir) Sub.code (2)
DTCI2
-'l F --l FMarn code (11 Sub code t1t
DTCl1Thnd.most recenl
Lrghr srays on rn ca* ol
r --
2.
3. No
ON
sutb chek __.1penod
24-14
rmal (no failure), SRS
DTC5l
Indicator Light is:
rl
No OTC, system is norhal, rhe

Power Windows (contd)
- How the Circuit Works
CAUTION: You could iniure your arms, hands, or
fingers if you unintentionally switch the driver's
window to "automatic down" while working in
that door with the power on. Disconnect the
window switch conneclot or the battery when
working in the driver's door.
System Description
The operation of the power windows is controlled by
the main switch in the power window master switch.
When the main switch is in OFF, only the driver's door
window can be opened or closed. With the main
switch ON, all windows can be ooened or closed
either by swtches in the master panel, or swttches in
the doors. The driver's window switch also has an
automatic down mode which is tumed on by pushing
the switch down to its second oosition.
The power windows are driven by reversible motors.
Each motor is protect€d by a built-in circuit breaker.
lf the window switch is held on too long (with the
window obstructed, or after the window is fully up or
down), the circuit breaker opens the circuit. The
circuit breaker resets automaticallv as it cools.
Driver's Window
With the ignition switch in ON, voltage is provided to
the coil of the power window relay through fus€ 24.
The contacts of the power window relay close, and
voltage is applied to the driver's switch. When you
push the power window master switch to UP, voltage
is applied to the driver's window motor. (The motor's
ground path is back through the master power
window switch.) The driver's window motor then
drives the window up. When you push the switch to
DOWN, voltage is applied in the opposite direction
and the motor drives the window down.
Automatic Down (Driver's Window)
With the ignition switch in ON or START, voltage is
applied to the coil of the power window relay. The
contacts of the power window relay close and
voltage is applied lo the power window master
switch. When you push the driveas switch to the
AUTO DOWN position, voltage is applied through
the driver's switch to the driver's window motor. The
control unit receives pulses at the pulser input while
the motor is running. When the window is fully
down, the motor stops, and pulses are no longer
generated by the pulser. This is sensed by the
control unit at the pulser input, and voltage is no
longer applied to the driver's window motor.
Passenger Windows
With the ignition switch in ON, voltage is applied to
the coil of the power window relay through fuse 24.
The contacts of the power window relay then close,
applying voltage to the individual window switches
and the power window master switch. With the
master panel main switch ON, the passenger
windows can be ooerated from the individual
window switches or from tho master panel switches.
When you push the front passengsr's window
switch to UP, voltage is applied to the f ront
passenger's window motor. (The motor is grounded
through the contacts in the front passenger's
window switch and the oower window master
switch.) The window moves up as long as you hold
the switch in the UP position. lf you push the switch
to DOWN, voltage is applied in th€ opposite
direction to the front passenger's window motor, and
the window movss down as long as you hold the
switch in the DOWN Dosition. The window switches
in the other doors operate similarly.
When you push the front passenger's switch in the
master panel to UP, voltage is applied through the
front passenger's window switch contacts to the
front passengefs window motor. (The motor is
grounded through the contacts in the front
passenger's window switch and the power window
master switch.) The window moves up as long as
you hold the switch in the UP position. lf you push
the switch to DOWN, voltage is applied in the
opposite direction to lhe front passenger's window
motor, and the window moves down as long as you
hold the switch in the DOWN position. The other
passenger window switches in the master panel
operate similarly.
Refer to the Service Manual (Section 23, Electrical)
for specific tests or troubleshooting procedures.
120-4