16p HONDA CIVIC 1996 6.G Owner's Manual

PGM-FI System
IiT-"-w Heated 9{ygglSensor (primary HO2SI (Sensor 1)(Dl6Y5 engine with M/Tl lconr'd)
1T1163 Ih" scan tool indicates Diagnostic Trouble code (DTc) P1169: A high volrage probtem in the pnmary Heated- Uxygen Sensor {primary HO2S) (Sensor .l) LABEL circuit.
PSTMARY HO2S (SENSOR 1l8p CONNECTOR (145)
LABEL IWHTI
ECM CONNECTOR O {16P}
(GRN/BLK)
female
IGRN/BLKI
- The MIL hrs been reported on.- DTC Pl169 i3 stored.
Problem verification:L Do the ECM Reset Procedure.2. Start the engine.3. Wait at least two minutes.
Intormittent f.ilure, sv*em b OKat this time. Check for poor con-n.ctions or loose wires at C145(Prim.ry HO2S, Sensor 1l andECM.
ls DTC P1169 indicated?
Ch€ck Ior an op6n in th€ wire(LABEL line):1. Turn the ignition switch OFF.2. Disconnect the Primary HO2S(Sensor 1) 8P connector.3. Turn the ignition switch ON (ll).4. Measure voltage betweenPrimary HO2S lsensor 1) 8Pconnector No, 4 terminal andbody ground.
Check lor an open in the wire{SG2linel:1. Turn the ignition swilch OFF.2. Disconnect ECM connector D(16P)trom the ECM.3. Check for continuity betlveenECM connector terminal D1land Primary HO2S (Sensor 1)8P connector terminal No. 3.
ls there approx. 5 V?
Ropair opon in the wires betweonlhe P.imary HO2S {Sensor 't} andECM tD7l.
R€pair open in th6 wire betweenthe Primary HO2S lsensor 1) andECM (011).
ls there continuity?
Roplace the Primary HO2S (Sen-sor 1).
123a5
689101t12
t3141516sG2
side ofe terminalstll
II-- rl
;G2
I2
6
34
8
11-152

Secondary Heated Oxygen Sensor {secondary HO2S) (Sensor 2l
*'t : D16Y8 engine*2:'99 - O0 m;dels except D16Y5 engine with M//T
The scan tool indicates Diagnostic Trouble Code (DTC) P0137: A low voltage problem in the Secondary Heated
Oxygen Sensor (Secondary HO2S) (Sensor 2) circuit'
SECONDARY HO2S ls.n.ot 2),rP CONNECTOR (C125, C782')
Wire side oI temale terminals
(cont'd)
1 1-153
- Tho MIL has been reported on- DTC P0137 is stored.
Problem verification:1. Do the ECM/PCM Reset Pro
cedure.2. Start the engine. Hold the
engine at 3,000 rpm wlth no
load (in Park or neutral) until
the radiator fan comes on
3. With the scan tool, check the
Secondary HO2S (Sensor 2)
output voltage at 3,000 rPm
lntermittent frilure, sYdem is OK
at this tim6. Check for Poor con'
nections or loolo wir.3 at C131t(locatod undor right.ido of desh)'
C432. {located under middle of
dashl, cl25 lc782lr {SecondaryHO2S) tsensor 2l .nd ECM/PCM.
Does the voltage staY at 0.3 V
or less?
Ch6ck tot a sho.t in the S€condery
HO23:'1. Turn the ignition switch OFF.
2, Disconnect the SecondarY
HO2S lSensor 2)4P connector.
3. Start the engine.
4. Check the SecondarY HO2S
lsensor 2) output with the scan
tool,
Check tor a short in the wire
{SHO2S linel:1. Turn the ignition switch OFF.
2. Discon n ect tho EcM/PCM
connector D {16P) {A (32P))*'
3. Check for continuity between
the SecondarY H02S (Sensor
2) 4P connector terminal No 1
and body ground.
R€pair short in tho wire bstwoen
ECM/PCM lD14 (A231*'| and
Secondarv HOzS (Sensor 2).
Substitute a known-good ECM/
PCM and recheck lf 3ymptom/
indicalion go€s awaY, tePltco
the oiigin.l ECM/PCM.

PGM-FI System
Knock Sensor (KSl ('96 - 98 D16Y5 engine with CW and'96 - 98 D16Y8
engine)
Forr-l I,3,.""""
tool indicates Diagnostic Trouble Code (DTC) P0325: A malfunction in the circuit of the Knock sensor
DIAPHRAGM
ECM/PCM CONNECTOR D {16PI
KS 2P CONNECTOR (Cl371
KS(RED/BLUI
KSIRED/BLU)
The MIL has bgen roportsd on.DTC PO:t25 is stored.
Problom veiilication:1. Do the ECM/PCM Reset Proce-oure,2. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator tan comes on,then let it idle.3. Hold the engine at 3,000 -
4,000 rpm tor at least 60 sec-onds.
Intermittenl fsilu16, 3y3l6m b OKat thi3 timg lteat drivo mav banoc63saryl.Chock tor poor conneclioni orloose wire3 b€twccn C137 {knocklen3or (KS)l and ECM/PCM.
ls DTC P0325 indicated?
Check for a short in tho wire {KSlinel:1. Turn the ignition switch OFF.2. Disconnect the knock sensor2P connector,3. Discon n ect the ECM/PCMconnector O (16P).
4. Check for continuity betweenECM/PCM connector termi-nals D6 and body ground.
Reo.ir 3hort in the wire betweenECM/PCM {DG) .nd knock 3.n-
Chock for an open in the wire(KS linel:Check for continuity betweenECM/PCM connector torminal D6and knock sensor 2P connectorterminal No. l.
Ropair open in the wire bgtweonECM/PCM lD6l and knock sen-3('t.ls there continuity?
Substitute a known-good knocksensor and recheck.
Rsplace th. o.igin.l knock s€nsor.
Substitute a known-good ECM/PCM end recheck. lf 3ymptom/indication goes rway, replacerhe original ECM/PCM.
Wire side of female terminals
1\
I
tert
,_-
eslnini
,--tl
le oI temrlsal€
121
189't01t12
13l4t5t6
11-170

Electrical Load Detector (ELDI {'96 - 98 Models,'tn - 00 D16Y5 engine with M/T}
The scan tool indicates Diagnostic Trouble code (DTC) P1297: A low voltage problem in the Electrical Load
Detector (ELD) circuit.
ELD 3P CONNECTOR (c35'rl
l-- ,ll l2l3l--f ..
ao (GRN/REDI
Y
ECM/PCM CONNECTOR O I16PI
Wire side of female terminals
Problem verification:'!. Do the ECM/PCM Reset Pro-
cedure.2. Sta rt the engine
3. Turn on headlightslntermittent tailure, sYstem is OK
at this time. Check for Poor con-
nection3 or loose wires at C131
tlocated under righl side of da3h).
C354 (ELDIand ECM/PCM.
ls DTC P1297 indicated?
Ch.ck lor short in the ELD:
Measure voltage between body
ground and the ELD 3P connector
terminal No.3.
ls there approx.4 5 V?
Check for a short in tho wile (EL
linel:1. Turn the ignition switch OFF'
2. Disconnect the ECM/PCM con
nector D (16P)
3. Check for continuity between
body ground and ECM/PCM
connector terminal D16
R6pair short in the wire between
ECM/PCM (D161and ELD.
Substitute a known-good ECM/
PCM and recheck lf symplom/
indication goes awaY, rePlace
the original ECM/PCM
ra
11-179

ldle Control System
Brake Switch Signal ('96 - 98 Models, '99 - 00 Dl6YS engine with M/Tl
This signals the ECM/PCM when the brake pedal is deoressed.
LGlBKSW(GRN/WHTI
D {16P)
Wire side of female t€rminals
Inspection of Brake Switch Signal.
Are the brake lights on withoutdepressing the brake pedal?
Depress the brake pedal.
Inspect the HORN (15 A) fuse inthe under-hood fuse/ relay box.Do the brake lights come on?
- Repair short in the wirebetween the brake 3whch andrhe HORN 115 At lu3e.- Replace the I|oRN 17.5 A) tus€.
Repair open in the wirebetween the brake switch andthe HORN 115 Al fuse.Inspect th6 br.ke switch {s6€section l9l.Check tor an open in the wireIBKSW line):1. Oepress the brake pedal.2. Measure voltage betweenECM/PCNI connector terminalsAg and D5 with the brake pedaloepresseo.
Repair open in the wire b€tweenthe ECM/PCM {Dsl and the brakeswitch.
ls there battery voltage?
Brakc switch sign.l is OK.
ECM/PCM CONNECTOFS
A (32PtIBRI\v
,la678101112I
121311151617t8192022232aI9101112
25212Aa3013141516
11-210

\EGR VALVELIFT SENSOR#16 HOSE
I
(From page 11-256)
EGR VALVE LIFT SENSOR3P CONNECTOR lC14.l)
zF vcczI- . ] IYEL/BLU)ll 2l3l---l-r_ 7 |
v-,, ISG2IGRN/BLK) I ^ II{Vts
ECM CONNECTOR D {16P)
PUMP/GAUGE,0 - 30 in.Hs4973X-041-XXXXX
sG2(GRN/BLKIvcc2IYEL/BLU}
Wire side ol temale terminals
PCM CONNECTORS C (31P}'
YES
Wire side of female terminals
1
(cont'd)
1-257
Check fo. a mallunction in theEGF valv€:1. ldove the vacuum pump/gauge
to the EGR valve.2. With the engine at idle, apply
26.7 kPa (200 mmHg,8.0 in.Hg)
ofvacuum to the EGR valve.
Does the engine stall or runrough and does the EGR valvehold vacuum?
Check for an open in the wire
IVCC2linel:1. Turn the ignition switch OFF.2. Disconnect the EGR valve liftsensor 3P connector.3. Turn the ignition switch ON (ll).
4. Measure voltage between theEGR valve lift sensor 3P con'
nector terminals No. 3 and
No.2.
ls lhere approx.5 V?
Check for an oDen in the wire
{VCC2 line}:Measure voltage between theECM/PCM connector terminalsD10 and Dl1 (C18 and C28)*.
Rep.ir open in the wire betweenrhe EGR valve snd ECM/PCM
{Dl0 {C28)*).lsthere approx.5 V?
Sub3titute t known-good ECM/PCM end recheck. lt 3ymptom/indication goos eway, replaceth6 original ECM/PCM.(To page 1l-258)*: '99 - 00 models

Emission Control System
(From page 11-261)
Check tor open in the wire (SG2
linel:Measure voltage between theECM connector terminals D10and D11.
Repsir open in lhe wire beiweenECM lOllland EGR valve.ls there approx. 5 V?
Check the EGR valve:1. Turn the ignition switch OFF.2, At the sensor side, measureresistance between the EGRvalve 6P connector terminalsNo. 1 and No. 2.
ls there continuity or resis-tance of 100 k0 or higher?
Check the EGR valve:Measure resistance between theEGR valve 6P connector terminals No. 1 and No.3.
ls there 100 k0 or higher?
Exhaust Gas Recirculation System (D16Y5 engine with M/T) (cont'dl
ECM CONNECTOR D {16P)
vcc2(YEL/BLU)
\v
sG2IGRN/BLK)
Wire side of female term;nals
EGR VALVE 6P CONNECTOR
EGR L(WHT/
BLK}
SG2 (GRN/BLK)
Termanal side of male terminals'l'
EGR L{WHT/BLK}
vcc2
{YEL/BLU}
(To pase 11 263)
1-262

T
t
lFrom page 11-262)
Chock for rn opon in the wire
{EGR L linel:1. Reconnect the EGR valve connector.2. Tu.n the ignition switch ON (ll).
3. Measure voltage betweon thePCM connector terminals Dgand Dl1.
Check tor th€ wirc (EGR L line):
Check for continuity betweenECM connector terminal Dg andbody ground.
ls there approx. 1.2 V?
Roprir op6n in the wirs botweanthe EGR valvo.nd th. ECM lD9).
Rooair ahort in tho wiro baftr,otn
tho EGR v.lv..nd the ECM lDgl.
Ch€ck the EGR valve:1. Turn the ignition switch OFF.2. Disconnect the EGR valve 6P
connector.3. Connect the battery positive
terminal to EGR valve 6P con-nectorterminal No. 6.4. Stan the engine and let it id'e,then connect the battery nega_
tive terminal to EGR valve 6Pcon nector term inal No, 4,
ECM CONNECTOR D I16P'
Wire side oI female terminals
EGR VALVE 6P CONNECTOR
wire sid6 of lemale te.minals
(cont'd)

J\
Exhaust Gas Recirculation System
The scan tool indicates Diagnostic Trouble
Recirculation (EGRlvalve lift sensor circuit.
(D16Y5 enginel
Code {DTC) P1498: A high voltage problem in the Exhaust Gas
EGR VALVE LlFf SENSOR 3P {M/T: 6Pl CONNECTOR (C1441
cvT:
vcc2{YEL/BLUI
SG2 IGRN/BLK)
IM/T:sG2{GRN/BLKI
Wir€ side ol lemale terminals
ECM CONNECTOR D (16P)
vcc2(YEL/BLUIsG2(GRN/BLK)
Wir€ side of female terminals
PCM CONNECTORS C 131P)'
Wire side oI female terminals
11-265
- The MIL has been reportod on.- DTC P1498 is storod.
Probl€m verification:1. Do the ECM/PCM Reset Proce
dure.2. Stan the engine.
Intermittent tailure, sy3lem is OK
at lhis time. Check tor poor con'
nections or loose wire3 at C144
|EGR valvel and ECM/PCM.
ls DTC P1498 indicated?
Check for an open in tho EGRvalv6 lift sen3or:1. Turn the ignition switch OFF.
2. Disconnect the EGR valve lift
sensor 3P (M/T: 6Pl connector.
3. Turn the ignition switch ON (ll).
4. Measure voltage between the
EGR valve litt sensor 3P lM/T:6P) connector terminals No. 3and No.2.
ls there approx.5 V?
Check lor op€n in th€ wire (SG2
line):Measure voltage between ECM/PCM connector terminals 010 andD1l (C18 and C28)*.
Repair open in tho wiro betwoen
ECM/PCM lDl1 (Cl8)r) and EGR
valvo lift sensor.ls there approx. 5 V?
Substitute . known-good ECM/PCM and recheck. ll symptom/indicrtion goes away, replacothe original ECM/rcM.
*:'99 - 00 D16Y5 engine with CVT

\J
Fuel Tank Pro3sure sensor 196 D16Y8 engine (coupe).'97 D15Y7 engine {coupe: KL model, sedan: KL (LX) modeu,'97
D16Y8 engine (coupe: all models, sedan: KL model, '98-all models) '99 - 00 D16Y5 engine with M/Tl:
\
PTANK
{LT GRNI
vcc2(YEL/BLU}
Wire side oI female terminals
FUEL TANKPRESSURE SENSOR3P CONNECTOR (C7921
sG2IGRN/8LK)
Foc2l::il":"toolindicatesDiagnosticTroublecode(DTc)P0452:A|owvo|tageprob|emintheFue|TankPressure
The fuel tank pressure sensor converts fuel tank absolute pressure into electrical signals and inputs the EcM/PCM.
OUTPUTVOLTAGEtvt4.5
-? kPa(-50 mmHg,-2 in.Hg)
ECM/PCM CONNECTOR O I16P)
Wire side of female terminals
+7 kPs150 mmHg,2 in.Hg)
PRESSURE
(cont'd)
11-275
- The MIL has been reported on- DTC P0452 is stored.
Check the vacuum lines:
Check the vacuum lines of the
fuel tank pressure sensor for mis-
routing, leakage, breakage and
cloggrng.
Are the vacuum lines OK?
Problem v€ritication:1. Do the ECM/PCM Reset Proce
dure.2. Remove the luel fill caP.
3. Turn the ignition switch ON lll)4. Monitor the FTP Sensor volt_
age with the Honda PGM
Tester, or measure voltage
between bodY ground and
ECM/PCM terminal Dl5.lntermittent tailuro, sYstem i5 OK
dt this timo. Chock for Poot con-
neciion3 or loose wir* at C131
llocatod under right side ot dashl,
C4O1 (located .bove under'da3htuso/ielay box), C574 1C568)*
{located under acc€ss Panell.C792 lfuel tank pressule sen3or)
and EcM/PCM.
ls there approx. 2.5 V?
Check tol an op€n in wite (VCC2
line):1. Turn the ignition switch OFF
2. Reinstallthe fuel fill caP.3. Disconnect the fuel tank Pres'sure sensor 3P connector-4. Turn the ignition switch ON (ll)
5, Measure voltage between the
fuel tank pressure sensor 3P
connector No. l terminal and
No. 2 terminal.
Repair open in the wite betweenthe fuel tank Pr€s3ure a€n3or andth6 EcM/PcM (D1ol.ls there approx. 5 V?
(To page 11'276)