pgm-fi HONDA CIVIC 1996 6.G Owner's Manual

PGM-FI System
Throttle Position (TP) Sensor (€6 - 98 Models, 39 - 00 D16Y5 engine with M/T)
The scan tool indicates Diagnostic Trouble Code (DTC) P0123: A high voltage problem in the Throttle Position(TP) sensor circuit.
TP SENSOR 3P CONNECTOR IC1lOI
sG2IGRN/BLKIvcc2{YEL/BLUI
Wire side of female terminals
ECM/PCM CONNECTOR D (16P)
SG2 (GRN/BLKI
Wire side of female terminals
1 1-136
The MIL has been reportod on.DTC P0123 is sto.ed.
Problom veritication:1. Turn the ignition switch ON {ll).2. Check the throttle positionwith the scan tool.
ls there approx. 10% when thethrottle is fully closed andapprox. 90o/o when the throttleis lully opened?
Intermittont tailuro, system is OKat thb timo, Check for ooor con-nociion3 or loos6 wiros at C110ffP s€nsor) and ECM/PCM.
Chgck to. an opan in the TP son-sot:1. Turn the ignition switch OFF.2. Disconnect the TP sensor 3Pconnector.3. Turn the ignition switch ON (ll).
4. At the harness side, measurevoltage between tho TP sensor3P connecter terminals No, 1and No.3.
ls there approx.5 V?
Ch.ck tor .n open in the wira(SG2 linel:Measure voltage between ECM/PCM connector terminals D10 andD11.
Repair op6n in the wire betwoenECM/PCM (D11) rnd TP s6nsor.ls there approx. 5 V?
Substitute a known-good ECM/PCM snd rech.ck. lf pra3cribed
voltago is now available, replscetho original ECM/PCM,

PGM-FI System
Throttle Position (TP) Sensor (cont'd)
- The MIL hss been.eported on.- DIC P1121 i. stored.
Problem vedficatiod:1. Turn the ignition switch ON (ll).
2. Check the throttle position
with the scan tool.
ls TP *% or higher indicatedwhen the throftle is tullyopenod?
Intermittent tailure, ryttem i! OKrtthistimo.
I Pl 121 | The sca n tool indicates Diag nostic Trouble Code (DTC) Pl 121: Throttle Position (TP) lower than expected.
*: 11.8 {D16Y5 enginei12.9 {016Y7 engine)12.2 (D16Y8 engine)13.7 (816A2 engine)
I P1122 I The scan tool indicates Diagnostic Trouble Code (DTC) P1122: Throttle Position (TP) higherthan expected.
*: 16.5 {Dl6Y5, Dl6Y8 engine}16.9 (D16Y7 engine)16.5 (81642 engine)
- The MIL ha3 be6n repoJted on.- DTC Pl122 i. llorod.
P.oblom v6dfication:1. Turn the ignition switch ON (ll).
2. Check the throttle position
with the scan tool.
ls TP'70 or l€ss indicated whenthe throttle is fully closed?Intormitt6ot frilu.o, aFtom b OKat thb timo.
1 1-138

PGM-FI System
(From page 11-139)
Check for a shon in the HO2S:1. Turn the ignition switch OFF.2. Disconnect the Primary HO2S(Sensor 1) 4P connector.3. Start the engine and let it idle.4. Check the Primary HO2S(Sensor 1)output voltage withthe scan tool,
Does it stay at 0.1 V or less?
Check for a short in lhe wire(PHO2S linel:1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector D ('l6P).
3. Check for continuity betweenthe Primary HO2S lsensor 1)4P connector terminal No. 1and body ground.
Repair short in lhe wire b6tw6enECM/rcM (D7) and Primary llO2S{Sensor 1}.
Substitute a known-good ECM/PCM and recheck. ll symptom/indication goes awry, replaco theoriginal ECM/PCM.
Primary Heated Oxygen Sensor (Primary HO2S) (sensor 1l
('96 - 98 Models except Dl6Y5 engine with M/T) (cont'dl
PRIMARY HO2S lsonsor 1l ,tP CONNECTOR lC123l
Wire side of female terminals
11-140

PGM-FI System
Primary Heated Oxygen Sensor (Primary HO2SI (Sensor 1)
('99 - 00 Models except Dl6Y5 engine with M/T) (cont'd)
PRIMARY HO2S {S€oror 1} 4P CONNECTOR lc123l
PHO2S f----l,wHl_l:-f;-l
0ffi
_L
Wire side of female terminals
(From page 11 141)
Chock fo. a shori in the HO2S:1. Turn the ignition switch OFF.2. Disconnect the Primary HO2S(Sensor 1i 4P connector.3. Stan the engine and let it idle.4. Check the Primary HO2S(Sensor 1) output voltage withthe scan tool.
Does it stay at 0.5 V or less?Roplaco the HO2S (Sensor 1).
Check tor a short in the wire{PHO2S linel:1. Turn the ignition switch OFF.2. Disconnect the EcltI/PcM con-nector C {31P).3. Check for continuity betweenthe Primary HO2S lsensor 1)4P connector terminal No. 1and body ground.
ReDair shorl in the wi.e betweenECM/PCM (Cl61 and PrimaryHO2S (Sercor 11.
Substitute a known-good ECM/PCM and recheck. lf symptom/indication goes away, replace theoriginal ECM/PCM.
11-142

PGM-FI System
Primary Heated Oxygen Sensor (Primary HO2SI (Sensor 1)
('99 - 00 Models except D16Y5 engine with M/T)
The scan tool indicates Diagnostic Trouble Code (DTC) P0132: A high voltage problem in the primary HeatedOxygen Sensor (Primary HO2S) {Sensor I ) circuit.
PRIMARY HO2S ls€n3or 1' 4PCONNECTOR(c123t
PHO2SIWHTI
Wire side of temale terminals
ECM/PCM CONNECTOR C 131PI
sG2(GRN/
BLK)
SG2 IGRN/8LK}
Ware side of female terminals
The MIL has been reported on.OTCP0132 is stored.
Problem vorificalion:1. Do the ECM/PCM Reset Procedure,Start the engine. Hold theengane at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on.Check the Primary HO25{Sensor lioutput voltage withthe scan tool during decelera-taon using completely closedthrottle.
Intermittent tailure, systom k OKat this time. Chock tor poor con-nections or looso wir* at Cl23(Primaly HO2S, Sonsor 1) andECM/PCM.
Check lor an open in the PrimaryH02S:1. Turn the ignition switch OFF.2. Disconnect the Primary HO2SlSensor 1)connector.3. Connect the Primary H02S(Sensor 1)4P connector terminals No. 1 and No. 2 with a
4. Turn the ignition switch ON (ll).5. Check the Primary H02S{Sensor l) output voltage withthe scan tool.
ls there 1.5 V or more?
Check lor an open in th€ wire(PHO25 lin€l:1. Turn the ignition switch OFF.2. Connect ECM/PCM connectorterminals C16 and C18 with ajumper wire.3. Turn the ignition switch ON {lli.4. Check the Primary HO2S(Sensor 1i output voltage withthe scan tool,
Roptir op.n in tho wire betweonECM/PCM lCl6l and Prim.ryHO2S lsensor 11.
ls there 1.5 V or more?
Subsiitute a known-good ECM/PCM and r.check. lf symptom/indication goos away, replecethe original ECM/PCM.
11-144

PGM-FI System
Itil-"w Heated Oxygen Sensor (primary HO2S) (sensor 1l(Dl6Y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) p1162: A malfunction in the primary Heated OxygenSensor (Primary HO2S) (Sensor 1) circutt.
Doscription
The Primary Heated orygen sensor (Primary Ho2s) {sensor 1) operates over a wide airlfuel range. The primary Ho2S(Sensor 1) is installed in the exhaust manifold.
SEI{SORELEMENT
SENSORTERMINALS
ECM CONNECTOR C (31PIPRIMARY HO2S(SENSOR 1)8PCONNECTOR {Clir5)
female terminalsof femaleterminals
NOTE: lf DTC Pl162 is stored at the same time as DTC Pl167, troubteshoot DTC p1162 first, then recheck for DTC p1167.
(To page 11-147)
- lh6 MIL hes b6on reDorted on.- DTCPl162 ir 3tored.
Problom v6rificationi1. Do the ECM Reset Procedure.2. Start the engine.3. Wait at least tlvo minutes.
Test drive tor several miles withthe transmission in 3rd gear. Holdthe engine speed at 1,500 rpm.
ls DTC P1162 indicatod?
Intermittent tailuro, systom is OKat this timo. Check tor poor con-nections or loose wires at C145(Plimr.y HO2S, Senso. t) andECM,
ls DTC P1162 indicated?
Chock for an open in the wire(lP+ lins):1. Turn the ignition switch OFF.2. Disconnect ECM connector C{31P) from the ECM.3. Disconnect the 8P connectorfrom the Primary HO2S {Sen-sor 1).4. Check for continuity betweenthe Primary HO2S (Sensor 1)8P connector terminal No. 7and ECM connector terminalc23.
Repair open in the wire betwaonECM (C231 end Prim.ry HO2Slsen3or l).
Inspect lor poor terminal to termi-nal contact at the Primary HO2Slsensor 'l I connoctor and ECM.It terminal contect is OK, roplacelh6 Primrry HO2S {Sensor 1}.
11-146

PGM-FI System
Primary Heated Oxygen Sensor (Primary HO2SI (sensor l)
(Dl6Y5 engine with M/T) (cont'd)
(From page 1l-147)(From page 11 147)
(To page 11 149)
{GRN/BLK}
(GRN/8I-K}
(To page 11-149)
11-148
Substitute a known-good ECMand rechock. tf symptom/indicr-tion goes away, replace the origi-nalECM.
Check for a short in the wire llP+lin6):1. Disconnect the 8P connectorIrom the Primary HO2S (Sen-
sor 1).2. Check tor continuity betweenbody ground and ECM connec-tor terminal C25.
Repair short in the wiro botweenthe Primarv HO2S {Sensor 1} andECM {C25}.
Replace th€ Primary HOzS {Sen-sor 11.
| 2 3ra1a9to
tl 12t516111a
p ffi;r, w''.""i0"or.I lemate lerml
ls there more than 5.0 V?check the EcM:1. Turn the ignition switch OFF.2. Disconnect the 8P connectorfrom the Primary HO2S (Sen-
sor 1).3. Turn the ignition switch ON (ll).4. Measure voltage between ECN4connector C25 and D11.
ls there more than 5.0 V?
Check the ECM input voltage llP-/vS-linel:1. Start the engine. Hold theengine at 3,000 rpm with noload (transmission in neutral)untilthe radiator fan comes on,then let it idle.2. Measure voltage between ECMconnector terminals C24 andDt1.
Subslitute a known-good ECMand rgcheck. It symptom/indica-tion goes away, repl.ce the origi-nal ECM.
ls there 2.6 2.8 V?Check th6 ECM output voltage(VS+ linel:Measure voltage between ECMconnector terminals C25 and D11.
7a9t0It 12t3t6'11ta
VS+{WHT}sG2
235
,9 ,101l12
l3'tat515
1 2i35a9t0't2'ttt5ttrl22
VS+{WHT)sG2
23
6lt9ll1315

PGM-FI System
l:in1.".fy Heated Oxygen Sensor (primary HO2SI (sensor 1l(D16Y5 engine with M/D (cont'd)
The scan toor indicates Diagnosti" -Tl:y|* code (DTC) pl164: A range/performance probrem in the primaryHeated Oxygen Sensor (primary HO2S) (Sensor 1)circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) p1165: AHeated Oxygen Sensor (primary HO2S) (sensor 1) circuit.
range/performance problem the pnmarv
The MIL has beon reponed on.DTC P1164 is stored.
Problem Verilication:1. Do the ECM Beset Procedure.2. Start the engine. Hold theengine at 3,000 rpm with noload (transmission in neutral)untilthe radiatorfan comes on.3. Connect the SCS service con-nector.4. Test-drive in 4th gear. Startingat 1,600 rpm, accelerate usingwide open throttle for at least 5seconds. Then decelerate tor atleast 5 seconds with the throttle completely closed.
Intgrmittent failure, syrtem b OKat this time. Check tor Door con-noctions or loose wires at C1a5(Primary HO2S. Senso.

andECM.
ls DTC Pl164 indicatedT
- The MIL has been reoorted on.- DTC P1165 is stored.
Intermittent l.iluro, system b OKat lhis time. Ch€ck tor poor con-noctions or loose wir6 at Ci45(Prioary HO2S, Sen3or 1l .ndECM.
ls DTC P1165 indicated?
Replace the P.imary HO2S (S6n-sor 11.
Problem Vo.ification:1. Do the ECM Reset Procedlre.2. Start the engine. Hotd theengine at 3,000 rpm with noload (transmission in neutral)until the radiator fan comes
3. Connect the SCS service con,nector.4. Test-drive u nder followingconditions.- 55 mph steady speedTransmission in 5th gearUntil readiness code comes
1 1-150

PGM-FI System
IiT-"-w Heated 9{ygglSensor (primary HO2SI (Sensor 1)(Dl6Y5 engine with M/Tl lconr'd)
1T1163 Ih" scan tool indicates Diagnostic Trouble code (DTc) P1169: A high volrage probtem in the pnmary Heated- Uxygen Sensor {primary HO2S) (Sensor .l) LABEL circuit.
PSTMARY HO2S (SENSOR 1l8p CONNECTOR (145)
LABEL IWHTI
ECM CONNECTOR O {16P}
(GRN/BLK)
female
IGRN/BLKI
- The MIL hrs been reported on.- DTC Pl169 i3 stored.
Problem verification:L Do the ECM Reset Procedure.2. Start the engine.3. Wait at least two minutes.
Intormittent f.ilure, sv*em b OKat this time. Check for poor con-n.ctions or loose wires at C145(Prim.ry HO2S, Sensor 1l andECM.
ls DTC P1169 indicated?
Ch€ck Ior an op6n in th€ wire(LABEL line):1. Turn the ignition switch OFF.2. Disconnect the Primary HO2S(Sensor 1) 8P connector.3. Turn the ignition switch ON (ll).4. Measure voltage betweenPrimary HO2S lsensor 1) 8Pconnector No, 4 terminal andbody ground.
Check lor an open in the wire{SG2linel:1. Turn the ignition swilch OFF.2. Disconnect ECM connector D(16P)trom the ECM.3. Check for continuity betlveenECM connector terminal D1land Primary HO2S (Sensor 1)8P connector terminal No. 3.
ls there approx. 5 V?
Ropair opon in the wires betweonlhe P.imary HO2S {Sensor 't} andECM tD7l.
R€pair open in th6 wire betweenthe Primary HO2S lsensor 1) andECM (011).
ls there continuity?
Roplace the Primary HO2S (Sen-sor 1).
123a5
689101t12
t3141516sG2
side ofe terminalstll
II-- rl
;G2
I2
6
34
8
11-152

PGM-FI System
I
a
a
9ggoqOfry Heated Oxygen Sensor (Secondary HO2S) {sensor 2l('96 - 98 Models; '99 - 00 D16YS engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) PO'138: A high voltag€ problem in the Secondary HeatedOxygen Sensor (Secondary HO2SI (sensor 2) circuit.
SECONDARY HO2S ls.nsor 2l4P CONNECTOR C125 tc782t*
JUMPER WIRE
sHo2sIWHT/RED}
sHo2sG(RED/YEL)(GRN/WHT)*(GRN/BLK)*'
Wire side of female terminals
ECM/FCM CONN€CTOR D Il6PI
sH()2sG{YEL/RED){GRN/BLK}'
JUMPER WINE
Wire side of female terminals
'i D16Yg engine*1i Dl6Y5 engine
- Ths MIL ha3 bcen r6port.d on.- DTC m138 i. 3tored.
Problem vorilication:1. Do the ECM/PCM Reset Pro-cedure.2. Start the engine. Hold theengine at 3.000 rpm with noload (in Park or neutral) untilthe radiatorfan comes on.3. With the scan tool, ch€cktheSecondary HO2S {Sensor 2)outputvoltageat 3,000rpm.
Into.mittant failurc, sy3tem b OKrt thi3 tims. Ch6ck tor poor con-n6clionr or loo3€ wiroa at C13'l*(locat d und6r right lido of dr'h),C/€2r (loc.tod und€r middle old.rhl, C125 {C782lr (Socond.ryHO2S S6n3or 2) .nd ECM/PCM.
Chcd( for rn open in the Socond!ryf|o2s:1. Turn the ignition switch OFF.2. Disconnect the SecondaryHO2S (Sensor 2) 4P connector.3. Connect the Secondary HO2S(Sensor 2) 4P connector ter-minals No. 1 and No.2 with aJUmper wire.4. Tu.n the ignition switch ON (ll).5. Chock the Secondary HO2S(Sensor 2) output vollage withthe scan tool.
ls there 0.6 V or more?
Check tor an open in the wiro(SHO2S lin6l:1. Turn th6 ignition switch OFF.2. Connect ECM/PCM connectorterminals D14 and D13 with ajumper wire.3. Turn the ignition switch ON {ll}.4. Check the Secondary HO2S(Sensor 2) oltput voltagewith the scan tool.
Rapair op.n in the wiio botw.onECM/PCM lD13 and/or Dlal andS.cond.ry HO2S ls€nsor 21.
ls thore 0.6 V or more?
Subslituto a known-good ECM/PCM .nd rccheck. lt symptom/indication goe! rway, replacethe original ECM/PCM.
11-154