PCM HONDA CIVIC 1996 6.G Workshop Manual

JCircuit Diagram
A/TUNDER HCCD FUSE BELAY BOX
PCi\4
V
I
I.T Gq
GNIT ONSW TCHTJNDEF OASH
'^a" fr-.-r^ """- *
-l
6l\
U__t- -t ir_i ;_P _+irh-
\:f
; h,:_
ArT GEAR POS TION IND CATOF (n lhegauge assembyl
A13412
YEL
f333{'*)
f7
IRED,ELKPCM
V
IGRNlBLK
I
l-
6LK 8LU
12
f7 f7 fl
ItlWHT YEL GFN
rl\4 l765 2 (Nol used)
{'}'}'1,
I
A._. --An i
t.--it-
Lrl9_PNK-
A'T GEARBLK
AIT GEAR POSTON NDLCA1ORD MM]NG CIRCUT
II
I
DASH L GHTSBRIGHTNESSCONTFOLLER
f7
ISLU\. -Ti i:5AFL]SE
V
IF:I BLK
I
l',
ll^,.,^,1L,-N pos r oN II(d].ONSCLEI
lYi:il |
Il--f'-
IRED
I
I
DASH L GHTSBB GHTNESSCONTFOLLER
BLK
I
oio,G402
23-151

Test conditionTest: Desired resultPossible cause it result is not obtainedCavity
AIYEL
lgnition switch ON (ll)Check for voltage to ground:
There should be banerY voltage.
. Blown No.25 (7.5 A) fuse in the
under dash fuse/relay box
. An open in the wire
A2RED/BLK
Combination light
switch ON and dash
lights brightness
control dial on full
bright
Check for voltage between
RED/BLK and RED terminals:
There should be batterY voltage.
Blown No. 30 {7.5 A) fuse in the
under-dash tuse/relay box
Faulty combination light switch
Faulty dash lights brightness
controller
An open in the wireA3RED
BLUShift lever in P or ICheck for continuity to ground:
There should be continuitY
NOTE: There should be no
continuity in anY other Position.
. Faulty A/T gear Position switch
. An open in the wire
A10GRNShift lever in E or E
A11REDShift lever in E
412WHTShift lever in E
A13BLK/BLU
Shift lever in E
NOTE: Don't depress
the brake pedal.
A9
YEL+ ]lgnition switch ON (ll)
and shift lever in any
position except Pi
Check for voltage to ground:
There should be battery voltage for
two seconds after the ignition
switch is turned ON (ll), and then
less than 'l V.
Faulty TCM*', PCM*3
Faulty PCM*r
An open in the wire
GRN/err*'
lgnition switch ON {ll)
and shift lever in anY
position except E
A8BLKUnder all conditionsCheck for continuitv to ground:
There should be continuitY.
. Poor ground (G401, G402)
. An open in the wire
414LT GRN
lgnition switch ON (ll)Check for voltage to ground:
. There should be baftery voltage*'
. There should be about 5 V*r
Faulty TCM*', ECM/PCM*'
Faulty PCM*1
An open in the wire
*2: CVT ('96 - 98 models)*3r CVT ('99 - 00 modelsl
23-153

)
CavityWireTest conditionTest: Desired resultPossible cause if result is not obtained
BRNA/VHTUnder all conditionsCheck for resistance to ground:
There should be 80 - 120 O.
Fau lty actuator solenoid
Poor ground (G202)
An open in the wire
1BRNUnder all conditionsCheck for resistance to ground:
There should be 40 - 60 0.
11BRN/BLKUnder all conditionsCheck for resistance to ground:
There should be 70 - 110 0.
2GRY
lgn jtion switch ON (ll),
main switch ON and
brake pedal pushed,
then released
Check for voltage to ground:
There should be 0 V with the Pedal
pushed and battery voltage with
the pedal released.
'Faulty brake switch
. An open In the wlre
3BLKU nderall conditionsCheck for continuitY to groundl
There should be continuity
' Poor ground (G401, G402)
. An open in the wire
5GRNA,A/HT
Brake pedal pushed,
then released
Check for voltage to groundl
There should be batterY voltage
with the Pedal Pushed. and 0 V
with the pedal released
. Blown No. 52 (15 A) fuse in the
under-hood fuse/relaY box
. Faulty brake switch. An open in the wire
LT GRN/
RED
Set button pushedCheck for voltage to ground:
There should be batterY voltage.
Blown No. 52 (15 A) fuse in the
under-hood fuse/relaY box
Faulty horn relay
Faulty sevresume switch
Faulty cable reel
An open in the wire7LT GRN/
BLK
Resume button Pushed
10RED/BLU
lgnition switch ON (ll)Attach to ground:
Cruise indicator light in the gauge
assembly should come on.
Blown bulb
Blown No. 25 (7.5 A) fuse in the
under dash fuse/relay box
Faulty dimming circuit in the
gauge assemDly
An open in the wire
BLU,A/VHT
lgnition switch ON (ll)
and main swilch ON;
raise the front of the
car, and rotate one
wheel slowly with the
other wheel blocked.
Check for voltage between the
BLUMHT @ and BLK O terminals:
There should be 0- 5 V or more
-0- 5 V or more repeatedlY
. Faulty vehicle speed sensor {VSS)
. An open in the wire
LT GRN
lgnition switch ON (ll)
and main switch ON
Check for voltage to ground:
There should be batterY voltage.
Blown No. 14 (7.5 A)fuse in the
under-dash luse/relaY box
Faulty main switch
An open in the wire
14PNK
A,T: Shift lever in E,
ojorE
M/T: Clutch pedal
released
Check for continuity to ground:
There should be continuity.
NOTE: There should be no conti-
nuity when the clutch Pedal is
depressed or when the shift lever
is in other positions.
Faulty A/f gear position switch
Faulty or misadjusted clutch
switch (M/T)
Poor ground (G401, G402)
An open in the wire
BLU/GRN
Under all conditionsCheck for continuity between No. I
terminal and No. 5 terminal of the
PCM connector A.
There should be continuity
. An open in the wire
*: '99 - 00 models with A,/Tl-,
23-243

Circuit Diagram
UNDER-HOOD FUSE/RELAY 8OXIGNITIONSWITCH
WHT/8LI( +WHT
Brake systsm light
passenger's airbag
l----ltlI DUMMY II BESISTOR I
tll
tl
la rl
MEMORY ERASESIGNAT IMES)CONNECTOR I2P)
GRY{GRN)
I
BRN BRN
tl.-l- .-r-\./ \./
ECM/PCM SERVICECHECKCONNECTOR
ILT 8LU
I
t'7
DATA LINKCONNECTOR{DLC) {r6P)
GRY GRY(GRN) IGNN)
V:
G801
Teminalside oi thal€ terminals
24-6
4''
SRS UNIT TERMINALSG40tG402
SBS INDICATOR CIRCUIT{ln the gauge assembly)
PGM_FI
DRIVER'SAIRBAGINFLATOR
10 14 r 13 6 7(VAl 3{VBlSRS UNIT16 17 t5 9 18 8

- Under-dash Fuse/Relay Box (cont'd)
Fuse/Relay I nformation
Fuse
NumberFuse NameAmps
(P/W RELAY)
(S/R RELAY)
FR WIPER
FR WASHER
LO
Page
10-7 |
I
Component or Clrcuit Protected
i Power window relay, Moonrool
Front wioer/washer
CIGARETTE
LIGHTER
ACC SOCKET
10-7Accessory power socket
I RAD|O CLOCK
I
110 115)l
tl
1O-7 |
I
Stereo radio tuner ('96198 models), Audio unit ('99100
model)
Not used
i 7.5i 114 iDash & console lights
I srnnrensrorunl | 7.slzl , zt -t , ! eCU-n main retay, PCM/ECM, Integrated controt unit
I ot 21-2 t
I LICENSE LIGHTS I 7.5
I rerr uesls I
Parking lights, License plate lights, Tail lights| 1oo-1 |
tl
| (f NTERLOCK UNIT) | 7.5 | 10-12 I Interlock system
* = '98 models
6-2

Fuse
NumberFuse NameAmpsPage
BATTERY
Component or Circult Protected
Power distribution
lgnition switch
INTERIOR LIGHT | 7.5 | 10-10 | DLC, Ceiling light, Trunk light
FI E/M15 i(20 GX) i
i PGM-FI main relay, Fuel injection relay (GX)
Not used
POWER WINDOW| 10-10 | Power window relay
BACK UPStereo radio iuner ('9G'98 mod€ls), Audio unit ('99100
models), Heater control panel, PCM/ECM, TCM (9e'98
cvr)
HEADLIGHT
REAR DEFROSTER I
DOOR LOCK UNIT,
ROOF
i 10-12i Headlights
Not used
Rear window defogger relay
Power door lock control unit (all except '99-'00 models
with keyless), Keyless door lock control unit ('99-'00
models with keyless), Moonroof
i HORN, SrOP Lri 10-13i Horn relay, Brake switch
HAZARDHazard warning switch
OPTIONI 10-13I Security system (option)
i HEATER MOTOR Ii 10-1 i Blower motor relay
(CONDENSER FAN)
COOLING FANl1o-1
Condenser Jan relay, A'lC compressor clutch relay
Radiator tan relay
&5

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

'1 = '96 D16Y8 engine: All coupes'97 D16Y7 engine: California Coupe, California Sedan LX'97 D16YB engine: All coupes, California Sedan'98100 models: All except D1685-.t UNDER-DASHI
I
\
'--1 $NEGRATED
| !s$il:'Ptlofo avtEw 67
c42'lPHO|O 63vlEW 50
ct01
vtEw28
FUSE/RELAYBOX
\
I
T
D16Y8
13
c568
ELKAYTIT
BLKAVHT
1
143
EVAP BYPASS : :SOLENOIDVALVE . ,Page 23-9,23-11,23-14,24-7,' '
24-9, ot 24-11
H02SPage 23-11ot 24-11pHoTolo4 ; ; PHoTo 43(See S/lV page 11-9lor'99-'00 models) ,
i1[
":"[-lT:T
l+Tli'::f;:r i"'{' l;;;]fip;:
I Fs'[
**,
I il i I ii !-l s];$:i i Ii t--l
i ! i'*[ iEi.;*Ti lii
'fl*-i
i li itqii-*
i l il[l?ti
lii iiii;:" i:li
i trr i I i.r^.:.'.'.'i::::;j i !' i
: i i , I i ,+e;::"," i : ! i
itI
i! | i | :".*lfigi3li;ts's"";:tg;u'u^.i : ! :
iv7"-- : rA : *'I i i osl :
; CoNTBOL , r--1
i liiit- i i_j i i_j #s,{;'i' i [__j
ffnih'*'
i 23:11,23-t4, , EVAP PURGE I pRtMARy Ho2s : ' powERTRAtN :| 24-7,24-9, ' CONTFOL ; Page 23-8, 23'10, 23'13, , ; CONTROL ,' ot 24-11 ' SOLENOIO , 24-7 .24-8. 24-10. ot 25-8 ' , MOOULE (PCM) ,' pHoTo 3s : VALVE I PHoro 40 ' ' Paqe 39-8 '
| (see s/M : Pase23-s,23'11, : ii3l311l l3;ll Pl?191,.,"^,, : ' orSe-12 :
' PHoTo 39 I vALvE | ' Paqe 39-6
: (See S/M : Page 23-9, 23'11. ' lHqI94?199 99 0.16Y!i - i ' or 5g-tz :i bi-gllt-g i zs:tq, zc-i, zc-g', ' PHoro 733 ree 00 D16Y8/816A2) i '. in6i "i i
:':1T:9' ',91"?i'l; i------ ------j ".-':-*-'1. -----j(cont'd)- - - -::-:-l - - - - t PHO\O 37 to16Y7l
1(}5

* = '96-98 models except D1685,'99100 D16Y5 with lVl/T
UNDER-HOODFUSE/RELAYBOX
'98CW - -.
, r--1
:ll:,tt:
: r--J ;, TRANSMISSION ,. CONTROL' MODULE OCM) :' Page 3g-4 ;I PHOIO 121I vlEW 69
I
I
\FUS€ 47aAcx uP
c351
WHT/BLIJ
WHT/BLU
WHT/BLU
18c4'l t
vlEw 60
WHT/ALU
WHT/ALU
11c440
WHT/BLU
10
' WHT/BLU
, 423
c131
vtEw 59
WHT/BITJ
'96-'98
models
I
tl
tl
STEREORADIOTUNERPage 150
'99-'m
modelsmodeB
'99-'00
models
c723c723
vtEw 57
wHr/atu
810B21cc10)
tl
ll
HEATERCONTROLPANELPages 60-1,61-2,62-2,and 63-2
vtEw 76
tl
tl
POWERTRAIN oTENGINE CONTROLMODULE(PCM or ECM)
Page 23, 24, ot 25
AUDIOUNITPage 150
tl
HEATERCONTROLPANELPages 62-1and 63'1
10-1 1

Ground Distribution
- Gl01 (All '96-'98 models except D1685; '99100 D16y5 with M/T)
NOTE: Wires shown without color codes
:--- CVr --' D16y5/
i rnlts_ ' ._ 016y8,MISSION',englnes
: CONTROL ' PGM.FI :: MODULE i UAIH ; VTEC, TTCM) ; RELAY . PRESSURE' Paae 39-5 ' Paoe 23 ' SWITCHI pHdro et ' n 6roao ' Page 23-4I vtEw 69 | vtEw 1a ' pHoro 44' r---.t ' r-1 I i-r
POWERTRAIN orENGINE CONTROLMODULE (PCM or ECM)Page 23-3PHATO 86vlEw 7a; r---1 ;r-1 , r, I t,t | ,l
: I t:t | :l, L---J, L-J ' L-, A26Y A13Y , 3,2
i T T: I I
I I, I t,,-I T T: T i
: I t:--I-. :
i I \li:; -4, ;!-------------l-i '
'lF;% :21 ,vlEw 28 ;
_ - t\4/T -
PRIMARYHEATEDOXYGENSENSOR(H02S)Page 23-13
ll
tl
"i[",..
14
o---1\
I