out HONDA CIVIC 1996 6.G Workshop Manual

b
D
9. Remove the rail holder A.
GLASS BRACKET
DRAIN CHANNEL ROO STOPRotate as shown to remove it from the guide rail.
10. Remove the drain channel rod slider by moving the
cable slider forward using the moonroof wrench.
'11. Detach the drain channel rod stop from the cutout
of the guide rail as shown.
DRAIN CHANNELROD
I
NUT6x1.0mmI N.m (0.9 kgf.m,SUNSHAOE
\
'14.
12. Slide the sunshade forward, then remove it.
Installation is the reverse of the removal procedure.
NOTE: Check the glass height (see page 20-51).
Check for water leaks,
NOTE: Do not use high-pressure water.
20-53

L
L
7. Pull the drain tubes out the front and rear pillars.
NOTE: Before pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
Installation is the reverse of the removal procedure.
NOTE:
. Before installjng the frame, clear the drain tubes
and drain valves by using compressed air.
. Check the frame seal.
. Clean the surface of the frame.
. When installing the frame, first attach the rear
hooks into the body holes.
. When connecting the drain tube, slide it over the
frame nozzle at least 10 mm (0.39 in.).
. Install the tube clip as shown.
UpwardI
I
I
TUBE CLIP
Check for water leaks.
NOTE: Do not use high-pressure water.
DRAIN TUBE
Ity
20-55
Guide Rails/Cable Assembly
Replacement
CAUTION: Put on gloves to protect your hands,
1. Remove the frame.
Remove the motor and glass bracket (see page 20-52).
Remove the nuts, and lift off each guide rail, then
remove the cable assembly with sliders attached.
NOTE: Take care not to bend the cable tubes and
guide rails.
Installation is the reverse of the removal procedure.
NOTE:
. Oamaged parts should be replaced.
. Grease the sliding portion with Super High Temp
Urea Grease, P/N 08758 - 9002.
. Fillthe groove in each grommet with sealant.
a
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Install the frame seal securely.
Before installing the motor. make sure both slid-
ers are parallel.
Before installing the motor. install the frame and
glass, then check the opening drag (see page 20-
GROMMET

Headliner
Replacement
CAUTION: When prying with a flat-tip screwdriver,
wrap it with proioctiva tap€ to prevsnt damage.
NOTE:
. Take care not to bend and scratch the headliner.
. Be careful not to damage the dashboard and other
interior trim.
'1. Remove:
4D:
. Front pillar trim (both sides. see page 20-59)
. Center pillar lower trim panel (both sides, see page
20 59)
Upper anchor bolt from the front seat belt (both
sides, see page 20-85)
Center pillar outer trim and center pillar upper trim
(both sides, see page 20-59)
Ceiling light (see section 23)
Rearview mirror (see page 20-25)
a
a
a
a
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3D:
. Front pillar trim (both sides, see page 20-60)
. Right rear seat-back and rear seat cushion (see
page 20-80)
. Rear center shelf (see page 20-60)
. Rear side shelf and side trim panel (right side,
see page 20-60)
. Upper anchor bolts from the front and rear seat
belts (right side. see pages 20-86, 89)
. Ouarter trim panel (right side, see page 20-60)
. Ceiling light (see section 23)
. Rearview mirror (see page 20-25)
2Dl
. Front pillar trim (both sides, see page 20-51)
. Right rear seat-back and rear seat cushion (see
page 20-81)
Side trim panel (right side, see page 20-61)
Upper anchor bolt from the front seat belt (right
side, see page 20-86)
Ouarter trim panel (right side, see page 20-6'l)
Ceiling light (see section 23)
Rearview mirror (see page 20-25)
20-64
2. Remove the sunvisor and holder from each side.
>: Screw locations,4
-A-,-
3. Remove the grab handles and coat hanger.
scREws
ACCESSLto
COAT HANGERBRACKET
ACCESSLIDCOAT HANGERt2D/3DlSCBEW
1^

4. Remove the rear roof trim and clips, and remove
the roof trim and socket plug (moonroof model).
>: Clip locationsA> 2DllD,7 B > With moonroof, 'l
3D.5 Without moonroof,3
[il',fEl
t% .l €E .l':: =,/ _._- ,/
2D l3D l4Dl
REAR ROOFTRIM
3D:
t
REAR ROOF
TRIM
2D:
5.
7.
OUARTERIRIM PANEL
4D: Lower the rear pillar trim on both sides
3D: Remove the upper anchor bolts from the front
and rear seat belts (see pages 20-86, 89), then lower
the quarter trim panel on left side.
2D: Remove the upper anchor bolt from the front
seat belt (see page 20-86), then lower the quaner
trim panel on left side.
Lower the headliner.
Carefully remove the headliner through the passen-
ger's door opening (2Dl4D) or hatch opening (3D).
Installation is the reverse of the removal procedure.
NOTE:
. When inserting the headliner through the open-
ing, be careful not to fold or bend it. Also, be care-
ful not to scratch the bodY.
. Check that both sides of the headliner are
securely attached to the trim.
. When installing the roof trim, install the joint
toward the right side (moonroot model)
6.
8.
20-65

Carpet
Replacement
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24} before performing repairs or service.
1. Remove:
. Front seat (see page 2O-7 4l
. Rear seat cushion (see pages 20 79, 80, 81)
o Kick panel (see pages 20-59, 60, 61)
o Center pillar lowertrim panel i4D, see page 20-59)
. Front seat belt iower anchor (2Dl3D, see page 20-
86)
. Side trim (see pages 20-59, 60,61)
o Front and rear consoles
. Console panel
Remove the SRS unit covers.
Cut areas @ and @ in the carpet, then pull it back as
snown.
>: Clip locations,2
2.
3.
-lM- IlMt l
ry-l
LEFT SRSUNIT COVER
20-66
4. Remove the tootrest and parking brake lever mount-
ing bolts, and detach the clips, then remove the car
pet.
>:Clip localions,
:ft
\/l
2D l3D l4D:
3 >: Bolt locationsA>.2 A>,2
3 l6x10mm
e2 Y 9.8 N.m r1.o kgr'm,
H ) E / 7.2tbtrtl::a /
5.
2D I3D:
Installation is the reverse of the removal procedure.
NOTE:
. Take care not to damage. wrinkle or twist the car-
pet.
. Make sure the wire harnesses are routed correctly.
. lf necessary, replace any damaged clips.
. Slip the carpet under the seat side trim (4D) or
side trim panel (2Dl3D) on each side properly.
. Reattach the cut areas @ and @ in the carpet
with wire ties.
FOOTREST
SIOE TBIM

Glove box removal:
Remove the bolts, then remove the glove box.
>: Bolt locations,2
Installation is the reverse of the removal proceoure
Side air vent/Side defogger trim removal:
SIOE DEFOGGER TRIMSHOPTOWET_Carefully PrY rt at the
then remove it,side edge,
SIDE AIR VENTRemove the driver's dashboard lower
cover, or oPen the glove Dox,
HOOKS
then push the cliPs from each
opening by hand, and Pull it
out. Disconnect the connedors(driver's side).
HOOKS
DASH LIGHTSBRIGHTNESSCONTROLLERCONNECTOR{for some models)
CFUISE CONTROLMASTER SWITCHCONNECTOR(for some models)
Center dashboard lower covel:
1. Remove:
. Driver's dashboard lower cover
. Glove box
2. Remove the screws and bolt, then remove the cen-
ter dashboard lower cover. Disconnect the accesso-
ry socket connector'
>i Boh, screw locations
a>, 1 B>'5
A s*o.e-- I A
@;*;ry'-1'-.J _e)
3. Installation is the reverse of the removal proceoure'
(cont'd)
20-69
LOWER COVER

Dashboard
Gomponent Removal/lnstallation
(cont'd)
Center panel removal:
1. Remove:
. Center dashboard lower cover (see page 20-69)
. Radio {see section 23)
2. Remove the rear window defogger switch and haz-
ard warning switch, then disconnect the connectors.
>: Screw locations, 5 >: Clip locationsA>,4 B>,3
fii*-)
CENTERPANEI.
rt-xR.
W
IHAZARDWARNINGswlTcH
r44 "
F.IZvl
IIREARwtNoowOEFOGGERswtrcH
MtxCONTNOLCABLE
3. Disconnect the air mix control cable, and remove the
screws, then pull out the center panel.
4. Disconnect the connectors from the heater control
u nit.
5. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connectors are connected properly.
. Adjust the air mix control cable (see section 21).
20-70
Removal
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section (24) before preforming repairs or ser-
vice.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, body and
related parts.
1. Remove:
o Front and rear consoles (see page 20-67)
. Console panel (see page 2O 67),
. Driver's dashboard lower cover and knee bolster(see page 20-68)
. Glove box (see page 20-69)
. Center dashboard lower cover (see page 20-69i
2. Lower the steering column (see section 17).
@ To avoid accidental deplovment and
possible injury, always disconnect the driver's
airbag connector belore lowering the steering col-
umn lsee section 241.
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
3. Disconnect the dashboard wire harness connectors,
remove the nuts, then move the under-dash fuse/
relay box. Disconnect the antenna lead and moon-
roof relay connectors.
DASHBOARD cltPs
CONNECTORS(for some models)
MOONROOFRELAY
ANTENNALEAO
FRAME
SRS MAINHARNESS
9.8 N.m (1.0 kgf m,7.2lbt.ltl
DATACONNECTOR WIRE HARNESSDetach. CONNECTORS

Replacement
CAUTION: When prying with a flat-tip screwdrivet, wrap it with protective tape to prevent damage'
NOTE:
. Take care not to scratch the seat covers and body
. Remove the front seat through the door openlng'
Driver's:
NOTE: Refer to page 2O-77 for the seat belt switch harness wiring location'
SEAT CUSHION
CENTER COVER
INNER SEATTBACK
PIVOT NUT8 x 1.25 mm22 N.m l.2.216 tbf.ft)
v
l
35 tbt.ft)
10 x 1.25 mm47 N.m {4.8 kgf m,10 x 1.25 mm47 N.m {i1.8 kgl m,35 tbr.ft)
RECLINE ADJUSTER
LOW
d
ER CAP
l
RECLINE
CONNECTING WIRETo connect, twist 180'
OUTER SEATTRACK
Installation is the reverse of the removal procedure'
NOTE:
. Make sure the bushing and pivot washer
installed ProPerly.. To prevent wrinkles when installing the seat-
back cover, make sure the material is stretched
evenly over the Pad.
. Grease the sliding Portion
8 x 1.25 mm20 N.m 12.0 kgf.m,14 tbt.ft)
are
RECLINEKNOB
(cont'd)
20-75
10 x 1.25 mm47 N.m {4.8 kgf'm,35 tbtftl

Harness Wiring and Recline
Cable Locations
NOTE: When installing the seat cushion, make sure the
seat belt switch harness, connector and recline cable are
fastened correctly on the seat cushion frame'
Driver's:>: Clip locations
Passenger's (with lecline cablel:
TRACK
Seat Cover RePlacement
CAUTION: Put on gloves to protest yout hands'
NOTE: Take care not to tear the seams or damage the
seat covers.
Seat-back cover removal:
1. Release the hook, and fold back the seat-back cover'
Release all inside springs, then fold back the seat-
back cover.
Remove the headrest.
Remove the headrest guide, then remove the seat-
back cover.
lnst;llation is the reverse of the removal procedure'
NOTE: To prevent wrinkles when installing a seat-
back cover, make sure the material is stretched evenly
over the pad before securing the inside springs and
hook.
3.
(cont'd)
20-77
HEADREST

5. Installation is the reverse of the removal procedure.
NOTE:
. Check that the retractor locking mechanism func-
tions as described on page 20-91.
. Make sure you assemble the washers and collars
on the uoDer and lower anchor bolts as shown.
. Before installing the anchor bolts, make sure there
are no twists or kinks in the front seat belt.
SPRINGWASHER
Lower anchor bolt construction:
SPRINGWASHER BUSHING
BUSHING
COLLARS
LOCKWASHER ANCHOR
Reiractor bolt construction:
TOOTHEOLOCK WASHER
WASHERS LowERLOWER ANCHORBOLT
RETRACTOB
Seat belt buckle removal:
1. Remove the front seat through the door opening
{see page 20-74).
2. Remove the center cover (see pages 20-75,76).
3. Remove the center anchor bolt, then remove the seat
belt buckle.
SEAT BELTBUCKLE
ANCHOR BOLTINNER SEATTRACK
TOOTHEOLOCK WASHER
SPRINGWASHER
HARNESS 7/16.20 UNF
CLIP 32 N m (3.3 kgt m, 24 lbf'ft)
4. Driver's: Detach the seat belt switch connector and
harness clip from the seat cushion (see page 20 77).
Remove the seat cushion mounting bolts from the
inner seat track {see page 20-75), and move the inner
seat track, then pull the seat belt switch harness out.
NOTE: Take care not to damage the hinge bracket.
Centsr anchor bolt construction:
CENTER ANCHORBOLT
WASHER
Installation is the reverse of the removal procedure.
NOTE: Make sure you assemble the washers and
bearing on the center anchor bolt as shown.
20-47