cable reel HONDA CIVIC 1996 6.G Service Manual

)DTC 2-5 - Without Front Passenger's Airbag
CAUTTON: Whenever the ignition switch is ON lll)' ol
has been turnsd OFF for less than three minutes' be
careful not to bump the SBS unit; the airbag could acci'
dentally deploY and Gause damage or iniuries'
Tru to .oproduce the SRS indic'tor light:
1 Erasethe DTC memory {see page 24 15)'
z. irin tfie ignition s.itch ON (ll), and check that the SRS indi-
iatoi ligiricomes on for about six seconOs and goes otf
Does the SRS indic.tor light stay on7 |
NOYES
tn---t",-in"m l"itrt", "v"tem is oK at thb lim' seo Troubl'-
3hooling Intormitt6nt Failures on pago 2+15'
ffih",n"""'i. oi""onn""t ttte u"tt"ry negative cable' then disconnect
the Dositive dable, and wait lor th ree mrnutes'
z. 6i"J-"""a tt'" driver's airbag 2P connector {from the
cable reel 2P connector (see page 24_11)'
s. b]""onn""t,f'" SFS main harness 18P connector from
the SRS unit.
L di"lfi""i"on." between No lo terminal of the sRS
main harness 18P connector and ground and between
iie t'lo. t a terminat of the SRS main harn€ss 18P connec-
I tor and ground There should be 1 Mo or more'
I btheresistanceasso444g14._._
NOYES
-Faulty sRs unit; ,epltce the sRs unit (see page 2+761'
SRS UNIT
SRS MAIN HARNESS
18P CONNECTOR
IJ
ness,
6lort to sround in tho sRS main harness or the dummY
i""i"toi; "-ft""* fot "ont.ct bdtwo€n the dumTI Iesbt9r.and
li"r"J. n irt"t" is no contact. r6pl'co the sRs mtin h6i'
24-61
ott

Troubleshooting
DTC 8-6
CAUTION: Whonover the ignition switch is ON lll), or
has been turned OFF for less than thro€ minutes, be
careful not to bump th6 SRS unit; the airbags couldaccidentally deploy and cause damage or iniuries.
Besides indicating an abnormality in the SRS unit, DTC
8-6 may also indicate that two problems equivalent to
DTC 1-l and 2-4, 1-4 and 2-1, ot 1-4 and 2-4 occurred at
the same time. Proceed in the order shown below.
SRS MAIN HARNESS18P CONNECTOR
\
24-62
Check th. SRS main harn6$:1. Disconnect the battery negative cable, then disconnectthe positive cable, and wait for three minutes.2. Disconnect the driver's airbag (and front passenger,sairbag) connector(s) {see page 21-111.3. Disconnect the SRS main harness 18P connector fromrhe sRS unit.4. Reconnect the battery positive cable, then reconnect thenegative cable.5. Turn the ignition switch ON (ll).6, Connect a voltmeter and measure voltage botween theNo. 10 terminal of the SRS main harness 1BP connectorand ground, and betlveen the No. l{ terminal and qround.Th6re should be aoDrox. 0 - 0.5 V.
Aro voltages as spacified?
NOYES
Sho.t to power in tho SRS mrin hamoss; rsplace th6 SRSmain haanac3.
Chacl the SRS main hrrne*s and the cabl. reel:Connect a voltmeter and measure voltage between theNo. 1 terminal of the SRS main harness 18p connectorand ground, and between the No. 13 terminal andground. There should be approx. 0 - 0.5 V.
Are voltages o3 specilied?
YES
SRS unit; replace the SRS unit lse6 page 2+76).
NO
To page 24-63 (A)
o1,

,)
IJ
t,
From page 24'62 (A)
Check the cable reel:
1. Turn the ignition switch OFF
2. Disconneit the cable reel 2P connector from the SRS
maln harness,
3. Turn the ignition switch ON {ll}
4. Connect a voltmeter and measure voltage between the
No. 1 terminal of the SRS main harness 18P connector
and ground, and between the No 13 terminal and
ground. There should be approx. 0 - 0.5 V'
Are vohtg6 as specifi"dT -
YESNO
Short to powor in the cabto reel; replace thg cable rool
(see page 24'721.
Short to powet in the SRS main h.rness; replace the SRS
main harness.
24-63

Airbag
)Replacement
After a collision in which the airbags were deployed' the
airbag assemblies and the SRS unit must be replaced'
!!!@ Store a removed airbag with the pad sur'
iFup. rr trt" airbag is improperly stored face down'
accidental deployment could propel the unit with
enough force to cause serious iniury'
CAUTION:
. Always disconnsct lhe airbag conn€ctor(s) when the
harness is disconnected.
. Do not disassemble or tamper with the ailbag'
NOTE:
. Do not install used SRS parts from another vehicle'
When repairing, use only new SRS parts'
o Carefully inspect the airbag before you install it Do
not insiall an airbag that shows signs oI being
dropped or improperly handled, such as dents' cracks
or deformation.
1. Disconnect the battery negative cable' then discon-
nect the positive cable from the battery' and wait at
least three minutes
2. Disconnect the airbag connector(s):
Driver's Side:
. Remove the access panel from the steering wheel'
then disconnecl the 2P connector betlveen the driv-
er's airbag and cable reel
NOTE: When disconnected, the airbag connector ls
automaticallY shorted
ORIVER'SAIRBAG
DRIVEE'S AIRBAG2P CONNECTOR
oo
Front Passengel's Side:
. Disconnect the 2P connector between the front pas-
senger's airbag and SRS main harness'
NOTE: When disconnected, the airbag connector is
automaticallY shorted.FRONT PASSENGER'S
AIRBAG2P CONNECTOR
3. Bemove the airbag(s):
Driver's Side:
. Remove the two Torx bolts using a Torx T30 bit' then
remove the driver's airbag
(cont'd)
24-67
SRS MAIN HARNESS
Use a Torx T30 bitTORX BOLTS

)
5, Reconnect the airbag connector(s)'
Front Passengor's Side:
a Attach the airbag connector to the connector holder'
then reinstallthe glove box.
FRONT PASSENGER'S AIRBAG
oo
24-69
Driver's Side:
a Connect the driver's airbag 2P connector to the cable
reel 2P connector, then install the acc€ss panel on the
steering wheel
DRIVER'S AIRBAG2P CONNECTOR
6. Connect the battery positive cable, then connect the
negative cable.
7. After installing the
operatlon:
. Turn the ignition
tor light should
and then go off
a Make sure both horn buttons work
airbag, confirm Proper sYstem
switch ON (ll); the SRS indica-
come on for about six seconds

Gable Reel
Replacement
!@@ store a .emove airbag assambly with thepad surtace up. lf the airbag is improperly stored face
down, accidental deploymont could propel the unit withenough force to cause sorious iniury.
CAUTION:
. Alwsys disconnect the airbag connoctor(s) when ih€harness is disconngcted.
. Do not disassemble or tamper with the airbag.
NOTE: Carefully inspect the airbag assembly beforeinstalling it. Do not install an airbag that shows signs ofbeing dropped or improperly handled. such as dents,cracks or deformation.
l.Disconnect the battery negative cable. then discon-nect the positive cable from the battery, and wait atleast three minutes.
Remove the access panel from the steering wheel,then disconnect the 2P connector between the driv-er's airbag and cable reel.
NOTE: When disconnected, the airbag connector isautomatically shorted.
DRIVER'SAIRBAG
)
24-72
or
TORX EOLTSUse a Torx T30 bit.
DRIVEB'S DASHBOARD LOWER COVER
4.
Make sure the wheels are aligned straight ahead.
Remove the driver's dashboard lower cover.
5. Remove the two Torx bolts from the steering wheel,and disconnect the horn connector. Then removethe driver's airbag.
\

\
6. Disconnect the connectors from the horn and cruise
control sevresume switches, then remove the steer-
ing wheel nut.
STEERINGNUT
CRUISE CONTROLSET/RESUMESWITCH CONNECTOR
)
HORN CONNECTOR
Remove the steerlng
pulrer.
CABLE REEL2P CONNECYOR
wheel using a steering wheel7.
STEERING WHEEL PULLEF
{Commerciallv_available)
)U
8. Remove the column covers.
Disconnect the 3P connector between the main wire
harness and cable reel sub-harness, 8nd the 2P con-
nector between the cable reel and SRS main harness'
CONNECTORHOLOER
SRS MAIN HARNESS2P CONNECTON
CABLE REEL SUBHARNESS3P CONNECTOR
10. Remove the cable reel from the column {cont'd}
24,73
--/
CABLE REEL

Cable Reel
Replacement (cont'd)
11.
NOTE:
. Before installing the steering wheel, the front
wheels should be aligned straight ahead.. Be sure to install the harness wires so that theyare not pinched or interfering with other parts.. After reassembly. confirm that the wheels arestill turned straight ahead and that the steeringwheel spoke angle is correct (road test). lf minor
spoke angle adjustment is necessary, do so onlyby adjusting the tie-rods, not by removing andrepositioning the steering wheel.
Set the cancel sleeve so that the projections arealigned venically.
PROJECTIONS
12. Carefully install the cable reel on the steering column shaft. Then connect the 3p connector to thecable reel sub-harness, and connect the 2p connec-tor to the SRS main harness.
. 24-74
Install the steering column covers.
lf necessary, center the cable reel. {New replacementcable reels come centered.) Do this by first rotating thecable reel clockwise until it stops. Then rotate tt counterclockwise (approximately two and a half turns) untilthe arrow mark on the cable reel label points straightup.
ARROW MARK
15. lnstall the sleering wheel, then connect the hornconneclor and cruise control sevresume switch con
14.
neclor.
STEERING WHEELCRUISE CONTROLSET/RESUM€

16. Install the steering wheel nut, and connect the horn
connector to the steering wheel. Then install the
driver's airbag.
TORX SOLTS9.8 N m 11.0 kgf m, 7.2 lbtftlReplace.Use a Torx T30 bit.
STEERING WHEEL NUT50 N.m 15.0 kgf.m,36lblft)Replace.
DRIVEB'SAIRBAG
DRIVER'S2P CONNECTOBHORN CONNECTOB
I
17.Attach the cable reel 2P and 3P connector to the con-
nector holder. Then install the driver's dashboard
lower cover.
)UDRIVER'S DASHBOARD LOWER COVER
24-75
18. Reconnect the driver's airbag 2P connector to the
cable reel 2P connector. and reinstall the accesspanel on the steering wheel.
19. Reconnect the battery positive cable, then the nega-
tive cable.
20. After installing the cable reel, confirm proper sys-
tem operation:
Turn the ignition switch ON (ll); the SRS indica-
tor light should come on for about six seconds
and then go off.
Make sure both horn buttons work.
Make sure the headlight and wiper switches
Go for a test drive, and make sure the cruise con
trol switches work.
a
a

SRS Unit
Replacement
CAUTION:
. Betore disconnoqting lny pErt of the SRS wire hal-ness, disconnect th9 airbag conn"ctorlsl.. During installltion or teplacemsnt. do not bump(impact w.cnch, hamm€r stc.l the area noar tho SRSunit.
NOTE:
o Do not damage the SRS unit terminals or connectors.. Do not disassemble the SRS unit; it has no service-able parts,
. Store the SRS unit in a clean, dry a.ea,. Do not use any SRS unit which has be€n subjected towater or shows signs of being dropped or improperlyhandled. such 8s dents, cracks or deformation.
1. Disconnect the bsttery negative cable. then discon-nect the positive cable from the battery, and wait atleast three minutes.
2. Disconnect the airbag connector{s}:
NOTE: When disconnected, the airbag connector isautomatically shorted,
Driver's Side:
. Remove the access panel from the steering wheel.then disconnect the 2P connector between the driv_er's airbag and cable reel (see page 24-11).
Front Passenge/s Side:. Disconnect the 2P connector between the tront oas_senger's airbag and SRS main harness (see page 24-11).
24-76
o\
3. Remove the right side cover from the SRS unit.
SRS UNTT
TOBXBOLTSUge a TorxT30 bit.
RIGHT SIOE
Remove the left side cover from the SRS unit, thendisconnect the SRS main harness lgp connectorfrom the SBS unit.
SRS UNIT
5. Remove the four Torx bolts from the SRS unit, thenpull out the SRS unit from the driver,s side,
COVER