map HONDA CIVIC 1996 6.G Repair Manual

I
Misfire Detected in One Cylinder
P0301 | The scan tool indicates Diagnostic Trouble Code (DTC) P0301: Cylinder 1 misfire detected.
[F03O2l 16"""untool indicates Diagnostic Trouble code (DTc) P0302: Cylinder2 misfire detected.
[FO3Ofl 16" ".un toot indicates Diagnostic Troubte Code (DTC) P0303; Cylinder 3 misfire detected.
I P0304 I ths..rr tool indicates Diagnostic Trouble Code (DTC) PO3O4: Cylinder 4 misfire detected.
D€scription
lMisfire detection is accomplished by monitoring the crankshaft speed with the crankshaft speed fluctuation (CKF) sensor
which is attached to the crankshaft,
lf misfiring strong enough to damage the catalyst is detected, the MIL will blink during the time of its occurrence, and DTC
PO3O1, P0302, PO3O3 or P0304 will be stored. Then, after the misfire has ceased, the MIL will come on.
lf misfiring that increases emissions is detected during two consecutive driving cyclss, the MIL will come on, and DTC
P0301, P0302, P0303 or P0304 will be stored.
NOTE: lf some of the DTCS listed below are stored at the same time as a misfire DTC, troubleshoot those DTCS first, then
recheck for the misfire DTC.
PO106*1, P0107, P0108. P1128*3'*5, P1129*3'*5: MAP sensor
P0131, P0132: HO2S
P0171, P0172iFuel suppiy system
P0335, P0336: CKF sensor
P0401. P1491, P1498: EGR system
P0441: EVAP system Insufficient purge flow*6
Pl359. P1361. Pl362: TDC sensor
P1381. Pl382: CYP sensor*o: '96 models*6: '96 D16Y5 engine,'96 D16Y/ engine,'96 D16Y8 engine {sedan),'97 D16Y5 engine,'97 D16\4, engine (coupe: KA,
KC models, sedan KA. KC, KL (DX) models, hatchback:all models),'97 D16Y8 engine (sedan: KA, KC models)
Possible Cause
. Fuel injector clogging, fuel leakage, air leakage
. Fuel injector circuit open or shorted
. Spark plug carbon deposits, fouling, malfunction
. lgnition wires open. leaking
. Distributor malfunction
. ComDression low
. Valve clearance out of spec
. VTEC system malfunction (D16Y5, D16Y8. 81642 engine)
. HO2S
. HO2S circuit
(cont'd)
11-167
r'a

Intake Air System
J
Throttle Body (cont'dl
Removal
D16Y5, Dl6Y8, 81642 engine:
D15Y7 engine:
AIR CLEANER
{ACLI
22 N.m12.2 kgl.m,16 rbf.ftl
NOTE:
. Do not adjust the throttle stop screw.. After reassembly, adjust the throttle cable {see page l l-244).. The TP sensor is not removable.
IAT SENSOR
MAP SENSOR
GASKETReplace.
11-248
THROTTLE CABLE

\
Disasssmbly
Dl6Y5, Dl6Y8 engine:
2.1 N.m(0.21 ksf.m, 1.5 lblftl\
bY
TP SENSOR
MAPSENSORTroubleshooting, Page 11 115
3.5 N.m t0.35 kgl m,2.5 lblftl
B16A2 sngine:
MAP SENSORTroubleshooting, page 1 1'1 15
IDLE AOJUSTING
MAPSENSORTroubleshooting, Page 1 1-1 19
z.'t N.m10.21 kgf'm,1.5 tbf.frl
TP SENSOR
11-249

4
The scan tool indicates Dlagnostic Trouble cod€ {DTc} Po4ol: lnsufficient flow in the Exhaust Gas Recirculation
(EGR) svstem.
Doscription
Deterioration (clogging, leakage, etc.) in the EGR line or EGR valve is detected by means of the changes in MAP before
and after the operation of the EGR valve.
lf deterioration has been detected during two cons€cutive driving cycles, the MIL will come on and DTC P0401 will be
stored.
Po$ible Causeg
. Clogging. leakage in the EGR line
. Faulty EGR valve
Troubleshooting Flowchart
\
- Tho MIL ht! bacn rgportod on.- DTC m40l is 3torod.
Problom vorification:
1. Do the ECM/PCM Reset Proce-
dure.2. Connect the SCS service con-
nector,3. Tost-drive under the following
conditions.- Without any electrical load- Decelerate lrom 55 mPh(88 km/h)lor at least 5 sec-
onos
lntormiftam f!ilu.a, ayltam ia OK
.t thb time,
- Clo.n tho inttkc mlnifold EGRport wittr carbursto. clotner.- Cl.an the pa$lgo insido tho
EGR valvo with crrburator
cloanol or aoglaca tha vllvo.

\J
\
,96 D16Y5 engine,,96 D16r,gngino,,96 Dt6Y8 engine {3edan)' 37 D16Y5 engino..97 D16r, engine {coupe: KA, Kc mod-
els. sedan: KA, KC, KL {DX} models. hatchback: all modols}''97 Dl6Y8 ongine (s€dan: KA' KC mod€lsl:
The scan tool indicates Diagnostic Trouble code (DTC) P0441: Evaporative Emission (EVAP) control system
insufficient purge flow.
Description
By monitoring the purge line vacuum with the MAP sensor, the ECM/PCM can detect insufficient EVAP control system
purge flow.
Possible Cau3e
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Control Canister
. Vacuum Lines
. ECM/PCM
Troubl93hooting Flowchart
Wire side of femaleterminals
EVAP PURGE CONTROI-sottNotD vALvE 2P
CoNNECTOR (Cl1al
r-+-r
I'l'l
lG-ro.*l'rr"r
O)
Y
(cont'd)
11-271
- The MIL has bsGn.eportad on.- DTC milal k rtored.
Pioblem vsrificJtion:1. Start the engine. Hold the
engine at 3,000 rPm with no
load {in Park or noutral) until
the radiator fan comes on.
2. Do the ECM/PCM Reset Proce'
dure,3. Connect the SCS service con-
nector.4. Test-drive under following con-
ditions on the road- Without any electrical load- A/T in E or E Position(M/T in 3rd-sth gear)- Engine sPeed betweon
1,200 - 2.400 rpm.- Decelerate {rom 50 mph (80
knl/h)to 15 mph (24 km/h)lntormittont lailuro, sFtorn b OK
at thi. timo. Ch€ck tor Poor con'
ncction3 or looac wir.3 at C144
{EVAP purgo control tolonoid
vrtv.l .nd ECir/FCttl.
ls DTC P0441 indicatod?
Ch.ck fo. !n op€n in the wiro l|(illinel:1. Turn the ignition switch OFF.
2. Disconnect the EVAP Purgecontrol solenoid valve 2P con_
neclor,3. Turn the ignition switch ON (ll)
4. Measur€ voltage between bodyground and the EVAP Purgecontrol solenoid valve 2P con-
nector terminal No 1.
Rop.ir opor in tho wir6 b€two€n
the EVAP purgo codtiol tolonoid
v.lvo rnd tho No 15 ALIERNA'
TOR SP SENSOR 17.5 A)lu.o.
{To page 11-272)

Description
Electronic Control System ('gG - 98 Modelsl (cont'dl
Circuit Diagram and Terminal Locations
GNITIONSWITCN
Pri - Pt coNTnoLLrN ns0LtN0t0
SIAiT CLUTCH CONTSOLLINEAFSOLENOID
sHtFT CONmOILINIAftSOLENOID
BFAXELIGHT
PAS|(ING 8MI(E SWITCH
i\c-...............- +B
i\--------.--_ rcr
: MAP(PBIg s61
E rtDiRxo
g TM8
scs
123518I1011't22578910
14172023261213t4t6171820
D
14-204

Component Locations
36 - 98 Models
BRAKE SWITCH
DRIVEN PULLEYSPEED SENSOR
INHIBITOR SOLENOID
ENGINE CONTROLMODULE IECMI
SECONDARY GEAR SHAFTSPEEO SENSOR
AUTOMATIC TRANSAXLE (A/T}GEAR POSITION SWITCI{
MANIFOLD ABSOLUTE
VEHICLE SPEEO SENSOR{vss}
IMAPI SENSOR
THROTTI.I POSITION {TPISENSOR
PH.PL CONTROLLINEAR SOLENOID
/i/ i,' / ,','4
,i/:1
t"--.---.- i,,
-_,-:-_a.--:
il
START CLUTCH CONTROLLINEAR SOLENOIDPULLEY
SHIFT CONTROLLINEAR SOLENOTD
$r,
14-224
h
SPEED SENSOR

'99 - 00 Models
CONTROL
AUTOMATIC TRANSAXLE IA/TI
GEAR POS]TION SW]TCH
MANIFOLD ABSOLUTESECONDANY GEAR SHAFT
SPEED SENSORIMAPI SENSOR
VEHICLE SPEED SENSOR
tvss)
THROTTLE POS]TION ITP)SENSOR
PH.PL CONTBOLLINEAB SOLENOIO
DNVEN PUL]-EY
SPEED SENSOR
START CLUTCH CONTROL
PULLEY
SHIFT CONTROLLINEAR SOLENOIO
LINEAR SOIENOID
SPEED SENSOR
14-225

TCM CONNECTOR B (22P}
Terminal NumbelSignalDescriptionMeasuring Conditions/Terminal Voltage
B1SOL INHInhibitor solenoid controlWith inhibitor solenoid ON: Baftery voltage
With inhibitor solenoid OFF: 0 V
82MAP (PB)-M an if old Absol r-rte Pressure IMAP)
sensor signal inPUtWith iqnition switch ON (ll): Approx.2.5 V
With e;gine adling: Approx. 1.0 V (depending on
engine speed)
B3Not used
B4TPS-Throttle Position (TP) sensor signal
input
With ignition switch ON (ll) and throftle fully open:
4.14 - 4.42 VWith ignition switch ON (ll) and throttle fully
closed: 0.44 - 0.56 V
VSSVehicle Speed Sensor (VSS) signal
Inpur
With ignition switch ON (ll) and rotating front
wheelsr 0-5Vcycle
TMBData communication with ECM:
Transmission control data outpUt
With ignilion swltch UN lll): rulslng slgnar
81TMAData communication with EClvl:
PGM Fl control data inPut
With ignition swltch uN {ll,: l-ulslng slgnal
B8NDN SGDriven pulley speed sensor ground
B9NDNDriven pulley speed sensor signal
input
ln other thTnE and E position: Pulsing signal
810NDRDrive pulley speed sensor signal
Input
-tn ottrer ttran E ana E position: Pulsing signal
811Not used
812STOP SWBrake switch signal inPutWith brake pedal depressed: Battery voltage
With brake pedal released: 0 V
813DIAG-H(TXD/RXD)Data communication:Diagnostic trouble code outPut
Wittr ignitio.r s*itct' ON (ll): Approx 5.0 V
814Se-ice ctrect signatWith ignition switch ON (ll) and service check
connector oPen: APProx.5 V
With iqnition switch ON (ll) and service check
"onn"itot. connect"d with special tool: 0 V
Secondary gear shaft speed sensor
signal input
Depending on vehicle speed: Pulsing signal
When vehicle is stoPped: 0 V815VEL
816VEL SGSecondary gear shaft speed sensorgrouno
817NDR SGDrive pulley speed sensor ground
818HBRK SWParking brake switch signal inPutWith parking brake lever pulledr 0 V
With parking brake lever released: Battery voltage
819Not used
B20VREF+5 V relerenceWith ignition switch ON (ll): Approx 5 V
821Not used
Not used

Troubleshooting Flowchart - Manifold
NOTE: Record all freeze data before you troubleshoot
Absolute Pressure {MAPI Sensor
TCM CONNECTORS
Wire side of female terminals
PG.iblo Cau3€
. Dkconnoctod manilold .bsoluto
ore33urc IMAP) sensor connoc'
lor. Short or opcn in MAP s.nsor
MAP sen3or
. OBD ll Scan Tool indicates Code
P1793,. self-diagno3b E indicato. light
indicat€s Code 12.
Chock tor Another Cod€ or MIL
Blinking:1. Turn the ignition switch ON (ll).
2. Check whether the OBD ll scan
tool indicates another code or
the Mal{unction Indicator LamP(MlL) blinks (sse section 11).
Does the OBD llscan tool indicate
another code or isthe lVlL blink-
in9?
Measure VREF voltage:
1. Turn the ignition switch OFF.
2. Disconnect the A (26P) and B
(22P) connectors trom the
TCM.3. Turn the ignition switch ON (ll).
4, Measure the voltage between
the B2O and A13 or A26 termr
nals.
R€pair opon or 3hort in the wire
botwoan the 820 t€.minal and
the EcM.lsthere aPprox.5 V?
Msasure MAP IPB) volt.ge:
Measure the voltage betlveen the
82 and A13 or 426 terminals.
Repair opon ot shorl in the wiro
betwesn the 82 torminal end th€
MAP sensol.ls there approx. 3 V?
Check for loo3e TCM conn€stors.
lf nec*sarY, sub3titute a known'
good TCM and rechock.
WHT/RED
14-249