Power steering HONDA CIVIC 1996 6.G Repair Manual

Key Interlock Solenoid Test
Remove the driver's dashboard lower cover and
knee bolster (see section 20)
Disconnect the 7P connector from the main w're
harness.
3. Check Ior continuity between the terminals in each
kev oosition according to the table'
4. Check that the key cannot be removed with power
and ground connected to the No. 7 and No 6 termi-
nals
. lf the key cannot be removed. the key interlock
solenoid is OK.
. lf the key can be removed, replace the steering
lock assembly (the interlock solenoid is not avail-
able seParatelY).
1.
Terminal
i*i,r"
- - --\7
lgnition
switch
ACC fl)
Key pushed ino--o
Key releasedo--o
Shift Lock Solenoid Test
't.Remove ths front console (see section 20)'
Disconnect the shift lock solenoid 2P connector'
Connect battery power to the No. 1 terminal and
ground to the No. 2 terminal of the solenoid momen-
Iarrry.
NOTE: Do not connect power to the No 2(-) termi-
nal (reverse polarity) or you will damage the diode
inside the solenoid
Check that the shift lock releases when the release
lever is pushed, and check that it locks when the
release lever is released
lf the solenoid does not work, replace the solenoid'
23-147

Wiper/Washer Switch Test
Remove the driver's dashboard lower cover {see
section 20).
Remove the steering column covers.
Disconnect the 8P and 6P connectors from the
switch, remove the two screws, and pull out the
switch.
4. Check tor continuity between the terminals in each
switch position according to the table
Windshield Wiper/Washer Switch:
Terminal
Position \
12357I
OFFoo
INTo-o
oo
LOoo
HIoo
l\4ist switch"0N"oo
Washer switch "0N "oo
Rear Window WiPer/Washer Switch:
I Terminal
'i"*
--J2346
Washer switch "0N"
(Wiper switch "OFF"lo--oo--o
OFFo--o
ONo--o
Washer switch "0N"
{Wiper switch "0N")o--oo--o
1.
WIPER/WASHER SWITCH
Windshield:
l1 2 314 |
li.l7a,lil
Rear Window:
11 z 3l
lT-,rtl
Windshield Wiper Motor Test
1.Open the hood, and remove the cap nuts. Carefully
remove the wiper arms so that they do not touch
the hood.
Remove the cowl cover by prying out the trim clips
(see section 20).
Disconnect the 5P connector lrom the windshield
wiper motor.
Test the motor by connecting battery power
ground according to the table.
lf the motor does not run or fails to run smoothiy,
replace it.
5. Connect an analog voltmeter between the No. 5 {+)
and No.3 {-) terminals. and run the motor at low or
high speed.
The voltmeter should indicate 0 V and 4 V or less
alternately.
Terminal
i**l*-
-_\14
LOW SPEEDo@
HIGH SPEEDo@
23-217

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

I
t
I
UNDER-HOODFUSE/RELAY BOXFUSE 52HO3 ,9IO? LTt3a
FUSE 53SATAAD10A
T102PHOTO 9l--
S€e PowerDistrib$ion,page 10-13.
WHT/REDT101PI1oIO 25
I
IJ
I
I
FUSEofiro{{oa
ALTEBNATORPage 22
nI
I
t
--1 UNDER.
sFUSE 55IIEATER MOTONatla
r^-::r BLowER| t,omacl I MoToR
i lF5:ftL--J or 50-1Ptaofo9
FUSE 55(co{DEtsER fAx}204
FUSE 57cooutag FAr204
r^-::I RADIATOR
l*"*!F*x.L--J paoro p
HOODFUSE/NELAYBOX
UNDER-DASHFUSE/RELAY BOXPHO|O 58
FUSE 19AACK UPLlalni75A
FUS€ 15ALIIFI.IATORsF sErson7.5A
\
I
I
If
r--1 coN- r--11'/C COM-lContactt DENSER I Contactl PFESSOR
i i[f*, i iFLug"L--J Page 63 L--J Page 62
To Fus€ l, 2, and 6,see oaos lGl3. STEERINGLOCK
\
l,ut-a--- ---------J
gLXTYEI
FUSE 23(sRs)1(rA
Phofo 10
See PowerDistribdion,pagos 10€and 10-7.
FUSE 3tm w|PEain wAsr{ER}10A
PHOTO 10
See PowerDistribution,page 10-6.
FUSE 24(P,ry AEUn(s/n QELAY)
FUSE 13FU€L PUIIP(sns uRrT)15A
See PowerDisaibution,page 10-3.
FUSE 14{cFrrsE corrtRoL}{rcYLESS)
c913I
I
FUSE9 ,
FUSE 12IURI{UCHTS7,trA
) | , i ]si"ii:-' r|r::::---'--- J/--_-r
i::{;iil i i".ii.l ,#,;:|'-
i-:'ff1tu;.,,, i *=ft;;***
See Powsr Distribution,pages 10-2 and 10-3.
* = '99-'00 models with D16Y7/D16YB
Sea PowerDistribuiion,page 10-4.
:! iii'^': i i lB1%"f;
i L-=r -','lo' i !.---i..-^- ii orsrnrauron i i DtsrRtBUroR :' Page 20 Page 20 or 20'1 '
%[-#
I pHOfO 44 PHO|O 44
1Gl

lgnition System
- All Dl685 engines; All '99-'00 Models except Dl6Y5 with M/T
NOTE: For Service Check Connector details, see page 24-4 (except D1685) or 25-4 (D1685).
STEERINGLOCKPOWERTRAIN
lm- sii.- s*- iffffiEgr
I '8f", '3#n '3#n | (Pcn' or EcM)
L------ -----J Wro 86
',L_I__J,
!l---+--l !
'i---
j----i'
fl '","?siii,xl
I I I
i*n"'."
-"1 "-l '-l *"-^lr";J
I I I ='i.{i31i",,-
All except D1685D1685
gLK.Yer t
u l9f#'
fi
"*1,[
F,*';.,
!'T-f*-'i"i! {F+ Distdbution,
LJ_gg'n'_
i.x,r
9'x*"
-.t
iF--Hs-,mT-l
ll pase lGi. I
l( FUsEe I
!Lig::___J
.I UNDER-I DASH
a FUSE/
! RELAY- BOX
1 Y C419 UNDER-^,ol',lill,l?"u' rlir?IA) RELAYBOX
.t0
BLKI/EL
10(D16Y7/D16Y8 s)
c101
PHO|O 142 lA1685)vlEw 2a
c120
vtEw 29OFN/ALULT BLU orALU/GRN
BLU,^VEL
c120
vtEw 29
ELKWHT/BLU
7
FED
c21c9
ALK
c30
;;--;;---o;;;lSensor Sonsor Sensor I
POWERTRAINor ENGINECONTROLMODULE(PCM or ECM)
ground ground gtound
L ------ -----J PHoro 36
Sec!l|dary
Sparh Plugs
20-2

PGM-FI (All '9G'98 Models except D16B5; '99100 D16Y5 with MfI)
1@
i-l-,;;*--
L--LT-:
UNDER-HOODFUSE/RELAYBOX
'f 9;u;, '11 ,c,i"',3,wHT'REo I rrEt3' see Powar wHr/cFN I vrF 2/
aaa4 Distdbution, ll wxTcnr See power
wnineo I page 1S10. art Distibution,
r I ,r"ro"" ! Page 10-13
DATA LINK , ICONI€CTOR (DLC) (With Cruise Controt i) |vtEw 48 rrF.t BRAKE SWtTCh
" ""f ":T
-C-l*
ffif{"s1 ** ".,*.-,lf,1i
Fi3:{i'r'rs35:
,""oL.rr. I *-l I
oauwxr
l
ffi;"i;ii" I t------j F=Ln&1?i,inars'.rqr
i
-----=ffi, o"n,n", I H ;,?fl:&'"
,, L----- --------=J ",., u+ lfii?iif.21 F----- - L'gitr! ^o
. 1z I irlot,b asTTELU I cRNu/Hr I v/EW )eIcel ouJl
inpWortsut
(K"UNB 18KSW)Data B.akeswitchinput
wEcvalveconkol
, WEGI orgssure: h,vitch inputinoutrPbPs
Ag
GRN/YEL
wEcPRESSUREswtTcH
POWER STEERINGPRESSURE (PSP)SWITCH
I ALK
Sg€ GroundDistribltion,page 14,
iu,**,"L_jFiF,""*l
*.u_-ig:-l
d'Gr01
23-4
PHO|O 123 IClr|)

PGM-FI (All '9$"q) Models except D16Y5 with M/T and D1685) (cont'd)
@@
i-l;;--
----1-:::=*"---l
!,8,:"ff
| )'rEnsuorr ( tu seo Power I hEiiY
'r9,1%, 'r F,1%,wHr/FEo I v/El/v 34 'HT/FED s€e power w111,6s1 | vtew zz
a 1 oistribution, ll wrlcnr See power
wrr neo I pa$iGio. OF+ DstnbJtron.
t I tn"to"n ! Pa9o 1s13'
oAra LINK z llCONN-ECTOR (DLC) (with cruise controt 4) A
vtEw 48 t?e1 BRAKE SWTTCH
isT-rrT ltf !1.l'".e'.l;'[3J:5:
""[ ":T-:"C-l:.Frd*Fl
lll,
"""f "",T
""U]-t-.,-t-..*.",,""*^i:# [*iu'r;i:;r.';
'""o1""1 ""l
l ;f=:&ri'n"*,,.,0r
[
.---+_s,:.;-,
"*,**il [ff'ftrs,llr,
*,.!. ^* IA2r |' A32 A
: {r(LlN€) €KSW} |I Data Braksfleu.rt} ft svyl IData Braksinpuv switch Ioutput inpd \\' wEC VTEC PSP
I PHaro 123lcvr) D16y5/Dr6y8/ : : PHoro 123lcw)
---'- ei6A2'"noin"i ---- "--- usA
;
L
Dr€ssure vaNesrlitoh input conkol(Vnr) 0rs)
*{
---
"::l
fTlxlE8,u,. I
lc-- ll#il?i,",,*, I
"il
II see crouno
! Fi"frW """,*f,f,',11,r,",.*,
-'l
I
""""iJ,,.lff*u"'"
yi qr;;;i6;;o,E.6A',
: PHOTO 33
sYvltctlinDut
---u-r----
can I
s I crer
"Tl t#ffl","
I-'I-I POWER STEERINGI ' I PRESSURE (PSP)
lc_.ltg+I9i
,
f ff&G{lfd Drsribution,
""L----i
F*i,""," I.----a- -r*ro_*
|"," I vtEw 39
Lr----J
: PHATO 33
\
I
I
pag€ 142.
24-4

PGM-FI (D1685) (cont'd)
(
UNDER-HOODFUSE/RELAYBOX
Se3 PowetDistribution,pags 1&13-
uYt%%,
WHT/REO I vr6wJ,
aaz4wxlnro I
sIDATA LINKcoNNECTOR (DLC)
8 Y C352ll Proro 8,""'o"n I u'* "
ll wwcnr
.4
*"r,o"., ll
IqA
S€E PowsrBistribution,pag€ 10-10.
i
ll
See ABS,
\:(
it31tlofo t'EW 59
c t31
vtEw 5!
F------: (x.irie Pt9q II oata Brakoainpuv switch I
output input \
\
II---J
POWER STEERINGPRESSURE (PSP)swtTcH
See GroundDistribution,pag€ 1+2.
WEC PSPprossure switchswitch inpllt inpui(wU) lPSPSvv)
;ry---
T
flffiii':Y- E"l 2
t--l "* |
t__________L
VIECvafuecontol
-----gl-812I'
GFN,^YEL
i
I
!
I
I
o"n,,,.f, F':t;"
r{r *."
I Jll l!,[.fi"'"l-i-J
l'?!-1 BRAKE SWTTCH
| / | Closed with brake
!-l-ij 9;'3,1ff'**""
'T
"*'-.1,
25-4

Horn
- '96-'97 Models
UNDER.HOODFUSE/RELAYBOX
c353PHOTOs
See PowerOistribution,pag610-13.""^T.!,-
HORNRELAYPHA|O 58
c214
vtEw21
BLU/FEO
1
VHT/qRN
I1
WHT/qRN
: :i-I:::--li i ! !'-'! fevtess
! a;fi."*
,,lr--J I::.-------J. , STEREO RAOIO TUNER
| | vtEw 68
HORN
l
h: c4o1PHQ|A 57
c430
Sse CruiseControl
Vehicles pre-wired ---lor accessorysecurity system
BLU
GBY
------- J
- -.! STEERINGWHEEL
6 g c411
| _vtEw 60
a,---li
cnv I
18 A C516
sEcuRtwSYSTEMCONNECTOR(oPTroN)PHO|O 73VEW 5A
40

Power Door Locks
- '96-'98 Models With Keyless Entry
(NotUsed)
c562(Ssdan 5)
lOY,laEntcalYatrt oil
SeeCeiling
"*. IPHaTo 611
""#!
__ It
Seenorns
,J:l
ffi
!l*1'*
Rf,Ltr: a ?'* seePower IU6il'
il"d!rui' i.^h::Eii:,_J"'"'ou
t 12 't( 9_s!-1 .
",.*.*,.
1 ".*..1 i#??'o
sYsrEM coNNEcroR (oPTroN) -?
1 UNDER-FUAE 14I t rusE r4: Grul8E COirIFOL)I / 0(Enr38)See Power i ? 7.1 c.. o.Di8tributlon. ! | X;i*:
I DASHI FUSE/I RELAY
STEREO RADIOTUNERPHOTO 73vlEW 68
cs03
css6
;f,;z3,'9,*-
14n 22
BLU/ N WHT/ II YEUWHTI ALK I ALU
B11l'B12l.B13
'I tF;?,'
-xlru
c5l6
86 |' 83
''tl
*, **
t"
[ro**:"[fi*'
""i,
;: I;"il"."'Y' o-ft 3[tnlt$ro" Fi:a
I "* |
F,%',3,, (o"''on)
ir?rt,:*,"." I """,,":
See lgnitionKey Reminder
door ooen. ' pHoro s7 .------- Sa.lan -
f - | csre iofiib$'-" "c,s;rg,_ !
'
| ! "* I
"i3tr9"" 'LU,RED I GnNioR,.
!=4 ,. L----- --,1"n,,'.
-'-l i
i*-i---- ll}gii I
*,*"1
I r7r------'t TNTEGMTED I RELAY I Irrlll,l.I INTECru$ED I RELAY| * s€€ | cotlrRol lBox
LJaBIEIIL i9,Fis," ieHo'osa
BLU/HEO
2
Btu/,|\mr
C415 STEERINGPHOTO 60LOCK
I
I
I
BLUAIIXT
Hffirp;,ruml*-*i E;ffi*,ru
4
ALK
-- ---- J
c415
YtEw 14 sss G,g{rndarr< Olstrlhdion,
RIGHTREARDOORswrTcHClosed withdoor open.
""L___J
G401
130-2