inter lock HONDA CIVIC 1996 6.G Repair Manual

Cable Reel
Replacement (cont'd)
11.
NOTE:
. Before installing the steering wheel, the front
wheels should be aligned straight ahead.. Be sure to install the harness wires so that theyare not pinched or interfering with other parts.. After reassembly. confirm that the wheels arestill turned straight ahead and that the steeringwheel spoke angle is correct (road test). lf minor
spoke angle adjustment is necessary, do so onlyby adjusting the tie-rods, not by removing andrepositioning the steering wheel.
Set the cancel sleeve so that the projections arealigned venically.
PROJECTIONS
12. Carefully install the cable reel on the steering column shaft. Then connect the 3p connector to thecable reel sub-harness, and connect the 2p connec-tor to the SRS main harness.
. 24-74
Install the steering column covers.
lf necessary, center the cable reel. {New replacementcable reels come centered.) Do this by first rotating thecable reel clockwise until it stops. Then rotate tt counterclockwise (approximately two and a half turns) untilthe arrow mark on the cable reel label points straightup.
ARROW MARK
15. lnstall the sleering wheel, then connect the hornconneclor and cruise control sevresume switch con
14.
neclor.
STEERING WHEELCRUISE CONTROLSET/RESUM€

How To Use This Manual
Symbols
Ground - "G"
This symbol means the end ol
the wire is attached (grounded) Ito the car frame or to a metal I
part connected to the frame. \i oro,|
-t'
Each wire ground (G) it --/
numbered for reference.
oo
Switches
These switches move
together; the broken straight
line between them means the,
are mechanically connected.
Other types of switches are
controlled by a coil or a solid
state circuit. Unless otherwise
noted. all switches are shown
in their normal (rest) position,
with power off.
This ground symbol (dot
and 3 lines) overlapping the
component means the housing
of the component is grounded
to the car frame or to a metal
part connected to the frame.
This symbol represents
the bus inside a ground
connector. The dots I
i:l*,':1,'^:*,:"
;"
r"L I I I
terminals connect to.
The ground symbol (large dot)
is the connection between the
bus and metal (grounded) part
of the car.
Terminals - "T"
ffi
ffi
Solid-state
Fuses
This means power is supplied
when the ignition switch is in ON (ll).
Current rating
Diodes
A rectifier diode works like a one
way valve. lt allows current to
llow only in the direction of the
arrow.
A Zener diode blocks reverse
current at normal voltages just like
a rectifier diode. At high voltages.
however, a Zener diode allows
current to f low in reverse
oo
Each "T" lerminal (ring type)
is numbered for reference and
location. A "T" terminal is
secured with a screw or bolt.
Shielding
This represents RFI
(Radio Frequency
Interference) shielding
around a wire. The
shielding is always
connected to ground.
f--l;j-i",..
I
,,,,
T

- Under-dash Fuse/Relay Box (cont'd)
Fuse/Relay I nformation
Fuse
NumberFuse NameAmps
(P/W RELAY)
(S/R RELAY)
FR WIPER
FR WASHER
LO
Page
10-7 |
I
Component or Clrcuit Protected
i Power window relay, Moonrool
Front wioer/washer
CIGARETTE
LIGHTER
ACC SOCKET
10-7Accessory power socket
I RAD|O CLOCK
I
110 115)l
tl
1O-7 |
I
Stereo radio tuner ('96198 models), Audio unit ('99100
model)
Not used
i 7.5i 114 iDash & console lights
I srnnrensrorunl | 7.slzl , zt -t , ! eCU-n main retay, PCM/ECM, Integrated controt unit
I ot 21-2 t
I LICENSE LIGHTS I 7.5
I rerr uesls I
Parking lights, License plate lights, Tail lights| 1oo-1 |
tl
| (f NTERLOCK UNIT) | 7.5 | 10-12 I Interlock system
* = '98 models
6-2

Fuse
NumberFuse NameAmpsPage
BATTERY
Component or Circult Protected
Power distribution
lgnition switch
INTERIOR LIGHT | 7.5 | 10-10 | DLC, Ceiling light, Trunk light
FI E/M15 i(20 GX) i
i PGM-FI main relay, Fuel injection relay (GX)
Not used
POWER WINDOW| 10-10 | Power window relay
BACK UPStereo radio iuner ('9G'98 mod€ls), Audio unit ('99100
models), Heater control panel, PCM/ECM, TCM (9e'98
cvr)
HEADLIGHT
REAR DEFROSTER I
DOOR LOCK UNIT,
ROOF
i 10-12i Headlights
Not used
Rear window defogger relay
Power door lock control unit (all except '99-'00 models
with keyless), Keyless door lock control unit ('99-'00
models with keyless), Moonroof
i HORN, SrOP Lri 10-13i Horn relay, Brake switch
HAZARDHazard warning switch
OPTIONI 10-13I Security system (option)
i HEATER MOTOR Ii 10-1 i Blower motor relay
(CONDENSER FAN)
COOLING FANl1o-1
Condenser Jan relay, A'lC compressor clutch relay
Radiator tan relay
&5

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

Power Distribution
- From Fuses to Relays and Components (cont'd)
@
FUSE 24{PAr/ FELAY}{S/R RELAY)?
_____
s7
FUsE 25 IMETEF I-------r-----l rII\IA6JI r*r tttrecnlreo \-
| | lcoNrRoLUNlr \
I i iPaseTo \
I L__Jlj:p,l2uo II vtt|| bl
tf
lt.---l--- "---t I---r--'g- -------Jcs01 '16YC419
PHata'a ' a PHolo 6"vtEw 55 ' yEL a vtEw 49
:t
i;l-l-l. i
'ttlll
:rttl' L--J !-,J. SHIFT INTERLOCK .
: LocK coNTRoL ,
; SOLENOID UNIT' Page 138 Page 138 I' or 138-1 or 138-1I DHOTO 7- D4O|O 69I vtFW26
'AT ---------
.-- A/T --.
"..ij#j--
",li,,lii"lii-lii^,li".l-l
i------------::r::-:-::'::---::r:-:-:--T--------1
tl
tl
alt------- --------J
.I POWER
I wrNDow
1 RELAYj Page 120
uorlI
I
c501 17C420 11
r::1
I uorr I
ll
MOONROOFOPEN RELAYPage 122ot 122 1
r=?1
I uorr I
ll
MOONROOFCLOSE RELAYPage 122ot 122-1
vtEw 13
(Not (NotUsed) Used)
ABSCruiseControlShift-upInorcalor 'r _
t
GAUGE ASSEMBLYPages 80, 80-1, 80'2,80-3, 81, 89, and 89-1
10-6

Ground Distributioh (conrd)
)
- G401
NOTE:
To G402on page14-5.
WINOSHIELOWIPERMOTORPage 91-1
DAYTIMERUNNINGLIGHTS
99.!rRoL cLUrcHuNr I swtTcH:?99^ Pases 23-5and 34-3vtEw 66 PHA|A 55
I
I
INJECTORCONTROLMODULEPage 25-1
I
I
3
. Wires shown without color codes are black.
o On Coupe and Sedan models, G401 is represented by ring terminals.
tl
tl
INTER.LOCK6611p99 PARKUN|T PINpaoe j38 SWITCHor ige_t Page 138PHoro6s of 138-1vtEw 26 PHOfO /7r-1 r-'t
tttl
CLUTCHINTER-LOCKSWITCHPage 21-2
ll
ll
ttl
rll
I
Itttl
'Ll;
I
n
t
M/T with 01685Cruise/D16Y5enginewith M/T
BRAKEFLUIDLEVELswtTcHPage 71ot 71-1
tl
tl
DOOR LOCK .CONTROLSTEERINGLOCKPage /3
tl
tl
UNITPage 130-12 ;
ttl
tt:
models
RNte 40
I
I
(
I
I czor
l'i1l?,
'97 mo
HORNPage 4
I
I
NFnl
s 9c.Plv'
BLK/RED
t
IJ;--
',f-l
DATA LINKCONNECTOR(DLC)Pages 23-4,24-4,25 4,44-1, and 47
30
14-6
G401

PGM-FI (All '9G'98 Models except Dl685; '99r0O D16y5 with M/T)
TRANSMISSIONCONTROLMODULE (TCM)
llEv/ 69
ECM ECMcontrol controlReference data datavollage inDutNREF) OMA}:q{.J
(VREF) OMA) OMB)Reference ECM ECMcontroldatajnput
EGRcontrol shift' I solenoid
i
-l
"""'"x :i1",'
sofenoid lock Pa(klvave Circult neutr; I vave circuit neutral| | control control inPut, ! (EsOLr {sru, (A}FNP):L------
voltag€ controldataoutput
I
{
ta
i;;;;';;
."
*
'i\,
' circuit neutral Reverse D4 D3 2 indtcator, ;' control input input input input input control | -,| (sLU) rAlPNPr TATPFI {ATpO4i dlPD3) tAfPzr rDa rNDl | /
[J=:ITTIT'{t
' Interlock See Automatrc: Svstem Transmission Controls I
i i controt
i
"'J;:;;,.,"^,
!
l1l
"lL
:1,.
i
".f:;;,.,"^, 1.,."n,
: I lt ti.."stEBkTJBi ""il*l"*
: | /" I SOLENOTD VALVE
i \J PHaro 12a I
i
t'i!",,,
Bi"ifit**1
';
i l ;;;a ',, pase 14 !'#$tl ii{"Ff*,
i
*-1.
---f !.gg1mr..
' 4 cror| - PHAfO 123
23-6

Security System
- All CX and DX Models (cont'd)
NOTE: Wires that look like this S--------S
are part ol the optional Security System
harness installed between lactory
harness connectors.Frompage j33_9.
@
aLI(AVHI
IAIKWHT
STEERINGLOCK
v
""'ll
'99198 models
(l or
1T
Jl.
'99100 models
sEcuRrwLEO
c415
vlEw 14
l-
SECURITYSTARTERCUT RELAYPHO|O 53vtEw 12
BLI(FEO't1
au(/FEo
c433
Aubrnatb Transmission
c4r 5PHOTO N
AU(WHT't0
BLXAVI{TBLKT'!VHT
2('98-'00 mod€ls 5)
('98100 models 3)4
A"IT GEARPOStTTONswtTcH
".**"rI
[ :,iSTARTERCUTRELAYPHO|O 54PHO|O 129( 9€ model)
( 9+ 00 models)
?
I
I
I
I
I
1-sel-oo rnJ"ls z1'[
".*"9tr
c433
CLUTCHINTERLOCK SWITCHClosed with clutchpedaltully depressed.
".o""0! ".o".0 seeaE4 Starting
ar-rvneo ll System
'f, "";%,,BLK TTBT I
vrEw28
r-11------.|STABTER
! r3r smnren I PHoro 34
| 1 coit ; SoLENOID I
i !.__J iL--------J
"===-F=F*F,Ff
Tfo?"
It -,/ Pase 10 l
!ltb3'-fi:-#-1iln i
ll .",;T; "":JI------;;lt
ll *"ll ll ELKBEDII
,JL----- 'dl*------ 'll t{
paso 14€. " y
I
*-l
L_______l.------+;_ -
PHO|OST
133-12

- '96-'98 CVT
l-l-'l BRAKE SWTTCH r--'l THROTTLE
| | lclosed wrlh I ..-. -, I PoslrloN
l&l!fii{+f i.:1r1'jflI$s"
o""*"tr[
"o'ouloo,
".o"i I
.f# ffiqll"
jilll I lllb ;s"",
!
-
rr,.l*"- "oI
+ | i.'*-w- - - - -,r-.1 j If$$Bi,
e* !;;iiffi :,?H,,, ry*:' !fi3$lt3'
l6,i8 L"':__"f# *'_lgs,g;
fl*UB;t;"
ii'";i;'
"*l u't""
i-u;-*"--- ,s l [ltsff?.
Lj:'sri:--::l itjs[-
=ffan+'INTERLOCKCONTROLUNIT
vtEw 26
;-;5[ BLKBIUI BLKBTU See A/f Gearar< Positioni lndicator
NOTE:ln case of systemmalfunction, theshift lever can bereleased by pushingthe ignition key intothe release slot nearthe shitt lever.-------r A/T GEAR
il{t iffi'dqF"I l,'- -\-" l;#i;",;
l" i'-!
L---J.---JBLK I C433
"IYW!'" :."qsrqft
rE.===---- F-
Shltt Lock ClrcuilPrevents shift locksolenoid lrom€nergizing unleesbrake p€dal isdepressed andaccelerator pedal isnot depressed.
Key ldedockClrcultAllows k€yinterlocksolenoid tobe energizedunl6ss shittlever is in'P"
;;.r";;
ll e
138-1