Cvt HONDA CIVIC 1996 6.G Manual PDF

Connector ldentification and Wire Harness Routing
Connector or
Terminal
Number of
CavhiosLocationConnocts ioNotes
c401
c402
c403
c404
c405
c406
c407
c407
c408
c409
c410
c411
c412
c413
c414
c415
c416
c417
c418
c4l9
c420
c42'l
c423
c424
c425
c426
c427
c42A
c429
c430
c431
c432
c433
c434
c435
c431
c438
c439
'14
't4
I
I
10't2
24
16
7
o
18
20
18
7
6
I
o
4
7
8
14
1
Above under-dash fuss/relay box
Under left side ot dash
Under left sid€ of dash
Under left side of dash
Under left side of dash
Und€r left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Behind under-dash fuse/relay box
Under left side of dash
Under left side of dash
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Above under-dash fuse/r€lay box
Under left side of dash
Under left side of dash
Under left side of dash
Behind under-dash fuse/relay box
Eehind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Under left side of dash
Under left side of dash
In the steering column cover
In the steering column cover
In the steering column cover
In the steering column covEr
Under left side of dash
Under left side of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under left side of dash
Under left side of dash
Eehind under-dash fus€/relay box
Floo. wire harness (C555)
Floor wire harness (C554)
Security system
Cruise control unit
Daytime running lights control unit
Daytime running lights control unit
Roof wire harness (C701)
Moonroof wire harness (C7l1)
Front fog light connector
Integrated control unit
Dashboard wire harness (C504)
Dashboard wire harness (C502)
SRS main harness (C802)
Data link connector
Starter cut relay
lgnition switch
Security system
Clutch switch
Clutch interlock switch
Under-dash fuss/relay box (C9191
Undor-dash fuse/r€lay box {C920)
Under-dash tuse/relay box (C922)
Under-dash luse/relay box (C914)
Under-dash fuse/rBlay box (C915)
Horn relay
Brake swilch
Windshield wiper/washer switch
Rear window wiper/washer switch
Turn signal switch
Combination lighvturn signal switch
Cable reel
lnterlock control unit
Secondary heated oxygen sensor sub-
harn€ss (C781)
Ay'T gear position switch
Shift lock solenoid
Park pin switch and Ay'T gear position
console light
Transmission control module (TCM)
Transmission control module {TCM)
Under-dash fuse/relay box {C925)
ABS
Optional
Canada
Canada
Optional
Atr
MTT
Optional
Mlf
NT
Atf
CVT
CVT
Optional
AN
Atr
G401Left kick panelBody ground, via main wire harness
Main Wir€ Harness (Loft side of da3h and floor branch): '96 - 97 models
*2:Without moonroof*4: With moonroof*5: M/T (with cruise control or for D16Y5 engine)*6: With secondary heated oxygen sensor (H02S)
23-32

Connector ldentification and Wire Harness Routing
Connoctor or
Tgrminal
Number of
CavitiesLocationConneqts toNot€s
c401
c402
c403
c404
c405
c406
c407
c407
c408
c409
c410
c411
c4't2
c413
c414
c415
c416
c417
c418
c419
c420
c421
c422
c423
c424
c425
c426
c427
c428
c429
c430
c431
c432
c433
c434
c435
c437
c438
't4
l4
8,
1
10
12
24
7
6
18
20
18
7
6
8
7
8
14
2
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Behind under-dash fuss/relay box
Under left side of dash
Under left side of dash
Above under-dash fuse/relay box
Under left side of dash
Under-dash relay box
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Under left side of dash
Eehind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/rslay box
Behind under-dash fuse/relay box
Under-dash relay box
Under left side of dash
In the steering column cover
In the steering column cover
In the steering column cover
In the steering column cover
Under left side of dash
Under left side of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under left side of dash
Under left side of dash
Floor wire harness (C555)
Floor wire harness (C554)
Security system
Cruise control unit
Daytime running lights control unit
Daytime running lights control unit
Roof wiro harness (C7011
Moonroof wire harness (C711)
Front fog light connector
Integrated control unit
Dashboard wire harness (C504)
Dashboard wire harness (C502)
SRS main harness (C802)
Data link connector
Starter cut relay
lgnition switch
Security system
Clutch switch
Clutch inlerlock switch
Under-dash fuse/relay box (C919)
Under-dash fuse/relay box (C920)
Under-dash fuse/relay box (C922)
Under-dash fuse/relay box (C914)
Under-dash fuse/relay box (C915)
Horn relay
Brake switch
Windshield wiper/washer switch
Rear window wiper/washer switch
Turn signal switch
Combination light/,turn signal switch
Cable reel
lnterlock control unit
Secondary heated orygen sensor sub-
harness (C781)
Ay'T gear position switch
Shift lock solenoid
Park pin switch and Aff gear position
console light
Transmission control module (TCMI
Transmission control module (TCM)
ABS
Optional
Canada
Canada
Optional
M
MIT
Optionsl
MlT
Alr
NT
NT
CVT
CVT
G401Left kick panelBody ground, via main wire harness
Main Wire Harn€ss {Left side ot dash and floor branchl: '98 model
*2: Without moonroof*4:With moonroof*5: M/T (with cruise control or for D16Y5 engine)*6: With secondary heated oxygen sensor (H02S)
23-34

(l'-
Fuse NumberAmpswire ColorComponent(s) or Circuitlsl Protect€d
4180APower distribution
4240AWHT/BLKTo ignition switch (BAT)
437.5 AWHT/REDCeiling light, data link connector, trunk light
4415 AWHT/BLKPGM-Fl main relay
Not used
4640AWHT/BLUPower window motors (via power window relay)
477.5 AWHT/BLUAudio unit, clock, TCM (CVT), ECM/PCM (VBU)
4830AWHTNo.33 (7.5 A) fuse, To combination light switch (headlight)
49Not used
5030AWHT/GRNRear window defogger (via rear window defogger relay)
cl20AWHT/GRNPower door lock control unit, moonroof motor
15 AWHT/GRNHorn system, brake lights, brake signal
10 AWHT/BLKHazard warning light, turn signal/hazard rclay
54404WHT/REDOption {+B)
5540ABLU,A/VHTBlower motor (via blower motor relay)
204WHTCondenser fan motor (via condenser fan relay)
REDl'lc compressor clutch (via IVC compressor clutch relay)
204BLVBEDRadiator fan motor (via radiator fan relay)
23-6

lr-
Fuse NumberAmpswire ColorComponent{sl or Circuit(sl Protected
*1r '96 - 98 models*2r '98 model*3: '99 - 00 models
,lNot used
2Not used
310 AGRNRear window wioer motor, rear window washer motor
410 ARED/BLURight headlighr thigh beam)
510 ARED/GRNLeft headlight (high beam), high beam indicator light
6Not used
7204R E D/VVHTLeft rear power window motor
820A.YEUBLKRight rear power window motor
9Not used ('96 - 97 models)
't5 AREDDistributor (ignition control module) ('98 - 99 models)
10204G RN/BLKFront passenger's power window motor
1120ABLU/BLKDriver's power window motor
127.5 AYEUBLKTurn signal/hazard relay (via turn signal/hazard switch)
t515 AYEL/GRNPGM-Fl main relay
GRY or BLK,^/ELSRS u nit (VA)
141.54B LK/YE LCruise control system, audio unit*1, keyless door lock control unit*3
BLK/lr'r'HTAlternator, VSS, ELD unit (USA), EVAP purge vent shut valve, oxygen
sensors, TCM (CVT)*'
t6BLI(,/BLUABS pump motor, rear window defogger. power mirror*3, mirror delogger*3
177.5 ABLK,/YE LA,/C system, power mirror*r. option (lG2)
18YEUBTKDaytime running lights relay (Canada)
197.5 AYEUREDBack'up lights
2010ABLK/VVHTDaytime running lights control unit (Canada)
2110 AREDA/VHTRight headlight (low beam)
2210 ARE DI/E LLeft headlight (low beam)
10 AGRY or PNKSRS UNit (VB)
247.5 AGRN/ORNMoonroof relays
257.5 AYELGauge and indicator lights. interlock control unit
204GRN/BLKWindshield wiper motor, windshield washer motor,
integrated control unit {Canada)
15 AYEL/GRNAccessory socket (ACC)
2a10 A,/']5A''YE L/R EDAudio unit, option (ACC)
29Not used
307.5 AR ED/BLKDash lights, option (dash lights)
1.5 ABLUA/VHTECM/PCl\4, PGM-Fl majn relay, integrated control unit
RED/BLKFront parking lights, taillights, license plate lights
337.5 AWHT/GRNlnterlock control unit. key interlock solenoid
23-65

J
(From prevaous page)
WHT TEST HARNESSCLIP
TEST HABNESS07LAJ - Plil020aRED TEST HARNESSCLIP
PROTECTIVEAPE
GRN TEST HARNESS CLIP
GAUGE ASSEMBLY 16P CONNECTOR "8"
BLU
23-141
Tost the BLU/WHT wireiConnect lhe GRN test harnessclip to the positive probe of avoltmeter, and connect the RED
test harness clip to the negativeprobe.
Repair open in the BLU/WHT wirob€twoon the VSS and ECM/PCM,TCM (CVT), and cruise control untt.ls there about 5 V or more ?
Test the vss:1. Turn the ignition switch OFF.2. Connect the other test harness connector to the VSS.3. Raise the front ot the vehicle,and support it with safetystands,4. Put the vehicle in neutral with
the ignition switch ON (ll).
5. Slowly rotate one wheel withthe other wheel blocked.
Does voltage pulse from 0 toapprox.5 V or more ?
Speedometer Tosii'1. Disconnect the 16P connector"B" from the gauge assem-blv.2. Touch a probe to the BLUMHTwire, and connect it to bodyground through a voltmeter.
3. Slowly rotate one wheel with
the other wheel blocked.
Repair open in the BLU/WHT wi.ebelween th€ VSS and the 3pe€d-Does the meter indicate puls-
ing voltage?
female terminals

A/T Gear Position Indicator
1.
Indicator Input Test
Remove the gauge assembly from the dashboard (see page 23 135), and disconnect the 14p connector from rne gaugeassemblv.
Inspect the connector and socket terminals to be sure they are all making good contact.
. lf the terminals are bent. loose or corroded, repa ir them as necessary, and recheck the system.. lf the terminals look OK, make the following input tests at the 14p connector.- lf a test indicates a problem, find and correct the cause, then recheck the system.- lf all the input tests prove OK, but the indicator is faulty, replace the printed circuit board.
+1: Not used'2: AIT'3i CVT
l{P CONNECTOR "A"
REOBLU8RN
AIMA3A4A6
A8A9A10All412A13414
GRNLTBLK
GAUGE ASSEMBLY
23-152

Test conditionTest: Desired resultPossible cause it result is not obtainedCavity
AIYEL
lgnition switch ON (ll)Check for voltage to ground:
There should be banerY voltage.
. Blown No.25 (7.5 A) fuse in the
under dash fuse/relay box
. An open in the wire
A2RED/BLK
Combination light
switch ON and dash
lights brightness
control dial on full
bright
Check for voltage between
RED/BLK and RED terminals:
There should be batterY voltage.
Blown No. 30 {7.5 A) fuse in the
under-dash tuse/relay box
Faulty combination light switch
Faulty dash lights brightness
controller
An open in the wireA3RED
BLUShift lever in P or ICheck for continuity to ground:
There should be continuitY
NOTE: There should be no
continuity in anY other Position.
. Faulty A/T gear Position switch
. An open in the wire
A10GRNShift lever in E or E
A11REDShift lever in E
412WHTShift lever in E
A13BLK/BLU
Shift lever in E
NOTE: Don't depress
the brake pedal.
A9
YEL+ ]lgnition switch ON (ll)
and shift lever in any
position except Pi
Check for voltage to ground:
There should be battery voltage for
two seconds after the ignition
switch is turned ON (ll), and then
less than 'l V.
Faulty TCM*', PCM*3
Faulty PCM*r
An open in the wire
GRN/err*'
lgnition switch ON {ll)
and shift lever in anY
position except E
A8BLKUnder all conditionsCheck for continuitv to ground:
There should be continuitY.
. Poor ground (G401, G402)
. An open in the wire
414LT GRN
lgnition switch ON (ll)Check for voltage to ground:
. There should be baftery voltage*'
. There should be about 5 V*r
Faulty TCM*', ECM/PCM*'
Faulty PCM*1
An open in the wire
*2: CVT ('96 - 98 models)*3r CVT ('99 - 00 modelsl
23-153

Contents
How to Use This Manual ICircuit Schematics (see Circuit Index)Fuse/Relaylnformation 6Ground-to-Componentslndex 6-6ComponentLocationPhotooraohs 201Conriector Views 202
Circuit Index
Accessory power socket 155Air conditionerAir delivery'96198 models 61'99-'00 models 61-2Blower controls'96198 models 60'99100 models 60-1Compressor controls 62Fans 63Anti-lock brake system (ABS) 44A/T gear position indicatorCVT 89All except CVT 89-1Automatic transmission controlsAll '96-'98 models except CVT and GX 39All '99100 models except CVT 39-8All GX models 39-8'96-'98 CVT 39-4'99100 cw 39-12Back-up lightsCoupe and Sedan 110Hatchback l'10-1Brake lightsAll Coupes and'96-'98 Sedans 110-15'99-'00 Sedans 110-16Hatchback 110-17Brake system indicator light'96198 models 7'1'99100 models 71-1Ceiling light 114-3Charging system 22Condenser fan 63Console lights 114Cruise control 34Dash lights 114Daytime running lights 110- 13Engine coolant temperature gauge 81-1Fog lights 110-10Front parking lights 110-2Fuel gauge 81-1Fuse/relay boxUnder-dash 6Under-hood 6-4Underhood ABS 6-3Gauges 81Ground distribution 14Ground-to-Componentslndex 6-6Hazard warning lightsAll except '99100 Sedans 110-6'99100 Sedans 110-8Headlights 110-12Headlight switch 100Heater - See Air ConditionerHorn'96197 models 40'98 model 40-1'99100 models 40-2lgnition key reminder 73lgnition systemAll '96198 models except Dl685 20All '99100 models except D16Y5 with Mn 2O-2All D1685 engines 20-2'99-'00 D 16Y5 with M/T 20
lndicators 80Integrated control unit 70lnterlock systemAll except'96J98 CVT 138'96198CVT 138-1License plate lightsAll Coupes and '96-'98 Sedans I l0-3'99100 Sedans 1 10-4Hatchback 110-5Low fuel indicator light 74Moonrool'96197 models |22'98-'00 models 122-1Odometer 81Oil pressure indicator light 80-3Power distributionBattery to ignition switch, fuses, and relaysFuses to relays and components 10-2Power door locksAll models without keyless entry 130'96-'98 models with keyless entry 130-2'99100 models with keyless entry 130-12Power mirrorsWithout detogger 141With defogger '141-2
Power windows 120Programmed fuel injection system (PGNr-Fl)All '96-98 models except D1685 23All '99-'00 models except D16Y5with M/T and D1685 24All D1685 engines 25'99100 D16Y5 with M/T 23Radiator fan 63Rear window defogger'96-,98 models 64'99100 models 64-1Seat belt reminder 73Security system'96.'98 USA HX, LX, EX 133'96-'98 Canada EX, Si 133'99TOO USA HX, LX, EX, DX.V Si 133-4'99100 Canada EX, Si 133-4All CX and DX models 133-8Speedometer 81Starting systemA./T (All except Dl685) 21A"/r (D16Bs) 21-1Manualtransmission 21-2Slereo sound system 150Supplemental rastraint system (SRS) 47Tachometer 81TailliqhtsAllboupes and'96-'98 Sedans 110-3'99100 Sedans 1 10-4Hatchback 110-5Trunk light 114-3Turn signal lightsAll except'99100 Sedans 110-6'99-'00 Sedans 1 10-8Vehicle speed sensor (VSS) 33Wiper/washerFront 91Rear 92
10

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

Power Distribution
- From Fuses to Relays and Components (contd)
FUSE 15AIITIFIIATORsP iE soa754
J-l
c4t912 I C421PHO|O 63virtu is-- : : I lj;:o,19^63
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: i Page 22
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TRANSMISSIONCONTROLMODULE [rCM]Page 39-4
vtEw 69
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GAUGEASSEMBLYPage 22-1
, a PHO|O S
, UNDER-HOOD' FUSE/RELAY BOXI PHO|O 7
- '96-'98 CVT
10-4