7-23 HONDA CIVIC 1996 6.G Workshop Manual

[x] Cancel search | Manufacturer: HONDA, Model Year: 1996, Model line: CIVIC, Model: HONDA CIVIC 1996 6.G
Pages: 2189, PDF Size: 69.39 MB

Page 198 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Engine Block
Speciaf Tools ..........." 7-2
lllustlated Index ...................."............ 7-3
Flywheel and Drive Plate
Repf acement """. 7-7
Connecting Rod and Crankshaft
End Play ...........

Page 202 of 2189

$HONDA CIVIC 1996 6.G Workshop Manual D16Y5, D16Y8 engines: DRAIN BOLT39 N.m 14.0 kgtm, Apply liquid gasket to these points. OIL PANRefer to page 7-25 when installing.WASHERReplace. 29 lbl.tt) \ \^ 6 x 1.0 mm q% P I FLYWHEEL COVER(M/T}$

Page 203 of 2189

HONDA CIVIC 1996 6.G Workshop Manual lllustrated Index
(contd)
NOTE: New rod bearings must be selected by matching connecting rod assembly and crankshaft(see page 7,11).identification markings
Lubricate all internal parts with engine oi

Page 205 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Connecting Rod and Crankshaft
End Play
Connecling Bod End Play:
Standard (Newl: 0.15 - 0.30 mm
10.006 - 0.012 inlService Limit: 0.40 mm (0.016 inl
lf out-of-tolerance. install a new connecting rod.lf

Page 220 of 2189

HONDA CIVIC 1996 6.G Workshop Manual PistonsGrankshaft
lnstallation
Before installing the pistons, apply a coat of
engine oil to the ring grooves and cylinder
bores.
lf the crankshaft is already installed:
. Set the crankshaft to BDC for

PistonsGrankshaft
lnstallation
Before installing the pistons, apply a coat of
engine oil to the ring grooves and cylinder
bores.
lf the crankshaft is already installed:
. Set the crankshaft to BDC for each cylinder.
. Remove the connecting rod caps, and slip short
sections of rubber hose over the threaded ends
of the connecting rod bolts.
. lnstall the ring compressor. check that the bear-
ing is securely in place, then position the piston
in the cylinder, and tap it in using the wooden
handle of a hammer.
o Stop after the ring compressor pops free, and
check the connecting rod-to-crank journal align-
ment before pushing the piston into place
. Apply engine oil to the bolt threads. Install the
rod caps with bearings, and torque the nuts to:
815A2 engine:
40 N.m {,1.1 kgf.m, 30 lbf'ft|
D16Y5, D16Y7, D16Y8 engines:
31 N.m (3.2 kgf'm,23 lbf'ft)
lf the crankshaft is not installed:
. Remove the rod caps and bearings, install the ring
compressor, then position the piston in the cylin-
der, and tap it in using the wooden handle of a
hammer.
. Position all Distons at top dead center.
1.
2.
The arrcw must facethe taming belt sideof the engine.
CONNECTING ROOOIL HOLE lD16Y5, D16Y7, D16YB ongines)
NOTE: Maintain downward force on the ring com-
pressor to prevent the rings from expanding before
entering the cylinder bore.
RUBBER
,lll
lnstallation
Before installing the crankshaft, apply a coat of
engine oil to the main bearings and rod bearings.
Insert the bearing halves into the cylinder block and
connecting rods.
Hold the crankshaft so the rod journals for cylinders
No.2 and No. 3 are straight down.
Lower the crankshaft into the block, seating the rod
journals into connecting rods No. 2 and No. 3, and
install the rod caps and nuts finger-tight.
1.
2.
3.
5.
Grooved sides faceoulward.Botate the crankshaft clockwise, seat journals into
connecting rods No, 1 and No.4, and install the rod
caps and nuts finger-tight.
NOTE: Install caps so the bearing recess is on the
same side as the recess in the rod.
Check rod bearing clearance with plastigage (see
page 7-11), then torque the capnuts. Apply engine
oil to the bolt threads.
Torque:
816A2 sngine:/l{, N.m {a.l kgf.m, 30 lbf'ftl
D16Y5, D16Y7, Dl6Y8 engines:
31 N.m (3.2 kgf.m, 23 lbf'ft|
NOTE: Reference numbers on connecting rod are
for big-end bore tolerance and do not indicate the
position of piston in the engine.
Line up the marks wheninstalling the connectrng rod
cap.
6. Install the thrust washers on the No. 4 journal. Oil(cont'd)
7-23
the thrust washer surfaces,

Page 226 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Oil Seals
lnstallation
NOTE:
. Engine removal is not required.
. The crankshaft oil seal housing should be dry.
Apply a light coat of grease to the crankshaft and to
the lips of the seals.
1. Using th

Page 1078 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Troubleshooting
General Troubleshooting
Check the following before you begin:. Has the suspension been modified in a way that would affect steering?. Are tire sizes, tire variety and air pressure corr