c905 HONDA CIVIC 1996 6.G Workshop Manual

Secondary Gear Shaft
25 x 35 mm Thrust Shim Selection
1. Measure the distance between the flywheel housing
surface and the ball bearing as shown, then note
the measurement (Measurement A).
FLYWHEELHOUSING
>dt?'
BALL BEARING
EALL FLYWHEELBEARING HOUSTNG
Install the secondary gear shatt in the transmission
housing.
Measure the distance between the transmission
housing surface and the thrust washer mounting
surface of the secondary gear shaft as shown, then
note the measurement (Measurement B).
O
Measuring Distance A
BALL
14-328
Calculate 25 x 35 mm thrust shim thickness bv fol-
lowing formula.
FORMULA;
25 x 35 mm Thrust Shim Thicknoss
= Measurement A - Measurement B + Flywheel
Housing Gasket Thickness: 0.5 mm {0.020 in}
Example:
Measurement A: 32.7 mm (1.287 in)
Moasurem.nt B: 30.! mm {1.185 in}
25 x 35 mm Thrust Shim Thickness
= 32.7 mm (1.287 in) - 30.1 mm (1.185 in)
+ 0.5 mm {0.020 in)
= 3.1 mm (0.122 inl
Select 25 x 35 mm Thrust Shim D.
Select the 25 x 35 mm thrust shim from the follow-
ing the table.
THRUST SHIM, 25 x 35 mm
No.Part NumberThickne3s
90551 - P4V - 0002.8 mm (0.110 in)
B90552-P4V-0002.9 mm (0.114 in)
c90553-P4V-0003.0 mm (0.118 in)
D90554-P4V-0003.1 mm (0.122 in)
E90555-P4V-0003.2 mm (0.126 in)
90556-P4V-0003.3 mm (0.130 in)
G90557-P4V-0003.4 mm (0.134 in)
H90558-P4V-0003.5 mm (0.138 in)
90559-P4V-0003.6 mm {0.142 in)
90560-P4V-0003.7 mm (0.146 in)
K90561 - P4V - 0003.8 mm (0.'150 in)

Transmission
Reassembly (cont'd)
53. Verify that the outside diameter of the snap ring iscorrect.
Maximum 26.3 mm (1.04 in)
54.
SNAP RING
Measure the clearance between the 22 x 28 mmthrust shim and the snap ring.
STANDARD: 0.37 - 0.65 mm (0.015 - 0.026 inl
NOTE: Take measurements in at least three places,
and use the average as the actual clearance.
lf the clearance is out of tolerance, remove the 22 x
28 mm thrust shim and measure its thickness.
Select and install a new 22 x 28 mm thrust shim,then recheck.
THRUST SHIM, 22 x 28 mm
55.
co.
No.Part Numb€rThicknsss
c90573-P4V-0001.15 mm (0.0,{5 in)
D90574-P4V-0001.40 mm {0.055 in)
E90575-P4V-0001.65 mm (0.065 in)
F90576-P4V-0001.90 mm (0.075 in)
90577-P4V-0002.15 mm (0.085 in)
90578-P4V-0002.40 mm (0.095 in)
14-344
INPUT SXAFT
After replacing the 22 x 28 mm thrust shim. makesure that the clearance is within tolerance and thesnap ring outside diameter is correcr.
Install the pitot flange using its cutout as shown toclear the pitot pipes.
Install the ATF pump drive sprocket. and put theATF pump drive chain on the ATF pump drive anddriven sprockets, then install 8nd tighten the bolts(three bolts).
TF PUMP DRIVE CHAIN
58.
59.
6x1.0mm12 N.m
11.2 kg{.m,8.7 lbf.ftl
ATF PUMP ORIVESPROCKET
PITOT FLANGE
ATF PUMP

Connector ldentification and Wire Harness Routing
Main Wire Harness lLeft side ot engine compartment branchl
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c301
c302
c303
c304
c305
c305
c306
c307
c308
c309
c309
c310
5
2
10
3
14
8
1
I
10
2
2
Left side of engine compartment
Left side of engine compartment
Left side of engine companment
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Left side ot engine companment
Left side of engine companment
Left side of engine compartment
Left side of engine companment
Left side of engine companment
Left side of engine companment
Windsh ield wiper motor
Test tachometer connector
Engine wire harness (C101)
Daytime running lights resistor
Engine wire harness (C136)
Engine wire harness (C136)
Brake fluid level switch (+)
Brake fluid level switch (-)
Engine compartment wire harness (C201)
Engine companment wire harness (C202)
Engine compartment wire harness (C202)
Left front ABS wheel sensor
Canada
;|.'
ABS*lr D'16Y5 engine *5:'96 9g models*2: D16Y8 engine*3: With cruise control*4r Without cruise control
*1: '99 - 00 models
Main Wire Harness (Right side of engine compartment branch)
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c353
c354
c355
c356
c357
c359
c360
11
3
I
3
2
2'10
2
2
Right side of engine compartment
Right side of engine companment
Right side of engine companment
Right side of engine compartment
Right side of engine compartment
Right side of engine companment
Right side of engine compartment
Right side of engine compartmentRight side of engine compartment
Right side of engine compartment
Right side of engine compartment
Under-hood fuse/relay box (CgoB)
Under-hood fuse/relay box (C906)
Underhood fuse/retay box (C905)
Under-hood tuse/relay box (C907)
Engine companment wire harness {C214)Under-hood ABS fuse/relay box {C927)Under-hood ABS fuse/retay box (C926)
Right front ABS wheel sensor
ABS solenoid
ABS pump motor
EVAP control canister vent shut valve
USA
ABS
ABS
ABS
ABS
ABS
G403Right side of engine compartmentBody ground, via main wire harness
23-30

Fuses
Under-hood Fuse/Relay Box
cgo1lTo condensor fan relayl
Gr02lTo blower motor r€layl
c903*: Not usod
NOTE; View from the backside of the under-hood fuse/relav box.
[To radi.lor tan rolayl
cto5[To main wir6 harne$ (C3521]
fto l/c comprdssor]
lclutch relay I
c905lTo main wire ha.ness (C353ll
DE
tr
tr
tr
r-1
IJ
r"l17LI
n51
IJ
r"l56
LI
r"l57IJ
23-62
ITo main w;re ha.ness (C351ll