spark plugs HONDA CIVIC 1996 6.G Workshop Manual

ldle Control System
ldle Speed Setting
Inspection/Adiustmenl
'96, '97 Dl6Y5. '96 - 00 Dl5Y8 sngine with M/T
NOTE:
. Before setting the idle speed, check the following
items:- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV system
o (Canada) Pull the parking brake lever up. Start the
engine, then check that the headlights are off.
1. Start the engine. Hold the engine at 3.000 rpm withno load (taansmission in neutral) until the radiatorfan comes on, then let it idle.
2. Connect a tachometer.
3. Disconnect the IAC valve connector.
4.lf the engine stalls, restart the engine with the accel-
erator pedal slightly depressed. Stabilize the rpm at1,000, then slowly release the pedal until the engineidles.
Check idling in no-load conditionsr headlights. blowerfan. rear defogger, radiator fan, and air conditioner
are not operating.
ldle spsed should be:
450 1 50 rpm
11-220
Adjust the idle speed, if necessary, by removing thecap and turning the idle adjusting screw.
NOTE; After adjusting the idle speed in this step,recheck the ignition timing (see section 23).
lf it is out of spec, go back to step 4.
IDLE
6. Turn the ignition switch OFF.
7. Reconnect the 2P connector on the IAC valve, then
do the ECM reset procedure.
8. Restart and idle the engine with no-load conditionsfor one minute, then check the idle speed.
NOTE: (Canada) Pull the parking brake lever up.Start the engine, then check that the headlights areoff.
ldle sp€sd should b€:
670 i 50 rpm IUSA)750 t 50 rpm {Canada}
9. ldle the engine tor one minute with headlights {Low)ON. and check the idle speed.
ldle speed should be:
750 :r 50 rpm
10. Turn the headlights off. ldle the engine for oneminute with heater fan switch at Hl and air conditioneron, then check the idle speed.
ldle speed should be:
810150 rpm
NOTE: lf the idle speed is not within specification,see Symptom Chan on page 11-84.

t
t
I
'96.'97 D16Y5 engine with CVT,'96 - 00 D16Y8 ongins
with A/T and'96 - 00 Dl6Y7 €ngine
Adiust the idle speed using a Honda PGM Tester if pos-
sible. lf not, use the following procedure:
NOTEI
. Leave the IAC valve connected
. Betore setting the idle speed. check the following
items:- The MIL has not been reported on'
- lgnition timing
- Spark Plugs- Air cleaner- PCV system
1. Connect a tachometer.
2. Start the engine. Hold the engine at 3,000 rpm wirh
no load (in Park or neutral) until the radiator fan
comes on, then let it idle.
3. Check the idle speed with no-load conditions: head-
iights, blower fan, rear defogger, radiator fan, and
air conditioner are not operatlng
ldl€ spoed should be:
USA:
D16Y5 engine with CVT, D16Y7 engine with A/T'
Dl6YB engine with A/T:
700 :r 50 rpm (in E or El Positionl
D16Y7 engine with M/T:
670 i 50 rpm
Canada:
Dl6Y8 sngin€, Dl6Y7 engins:
M/T750 t 50 rpm
NT750 1 50 rpm (in E or El Position)
Adjust the idle speed, if necessary, by removing the
cap and turning the idle adiusting screw 1/2-turn
clockwise or counterclockwise
D16Y5, D16Y8 engine:
IDLEADJUSTING
Dl6f, ongine:
NOTE: When you remove the ACL housing, do not
disconnect the IAT sensor connector
After turning the idle adjusting scrow 1/2-turn'
check the idle speed again. lf it is out of spec, turn
the idle adjusting screw 1/2-turn agaan'
NOTE: Do not turn the idle adjusting screw more
than 1/2-turn without checking the idle speed'
ldle the engine for one minute with heater fan
switch at Hl and air conditioner on, then check the
idle speed.
ldle speed should be:
M/T810150 rpm
A/T. CvT810 t 50 rpm (in El or E Position)
NOTE:
. Do not turn the idle adjusting screw when the air
conditioner is on.
. lf the idle speed is not within specification. see
Symptom Chart on page 11-84 (cont'd)
11-221

ldle Control System
ldle Speed Setting (cont'dl
Inspeqtion/Adiustment
38 D16Y5 engine whh M/T,'99 - 00 81642 engine
NOTE: Before setting the idle speed, check the follow-ing items;- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV system
'1. Start the engine. Hold the engine at 3,000 rpm withno load (transmission in neutral) until the radiatorfan comes on, then let it idle.
Connect a tachometer.
Disconnect the IAC valve 2P connector and the EVAPpurge controlsolenoid valve 2P connector.
EVAP PURGECONTROLSOLENOID VALVE
lf the engine stalls, restart the engine with the accel-erator pedal slightly depressed. Stabilize the rpm at1.000, then slowly release the pedal until the engineidles.
Check idling in no-load conditions: headlights, blowerfan, rear defogger, radiator fan, and air conditionerare not operating.
ldl€ speed should be:
450 i 50 rpm
11-222
lf necessary, adjust the idle speed, by removrng lnecap and turning the idle adjusting screw.After adjusting the idle speed recheck the ignitlontiming (see section 23). lf it is out of spec, go backto step 4. |DLE
6. Turn the ignition switch OFF.
7. Reconnect the 2P connectors to the IAC valve andthe EVAP purge control solenoid valve, then do theECM reset procedure.
8. Restart and idle the engine with no-load conditionsfor one minute, then check the idle sDeed.ldle speed should bo:
USA:
D16Y5 engine: 670 i 50 rpm
81642 engine: 700 i 50 rpm
Canada:
81642 engine: 750 t 50 rpm
NOTE: lf the idle speed increases to 8lO t 50 rpm,this means the EVAP system is purging the canister.To stop the purging temporarily, raise the enginespeed above 1,000 rpm with the accelerator pedal,
then slowly release the pedal.
9. ldle the engine for one minute with headlights(Low) ON. and check the idle speed.
ldle speed should be:
750 i 50 rpm
10. Turn the headlights off. ldle the engine for oneminute with heater fan switch at Hl and air condi-tioner on, then check the idle soeed.ldls speed should be:
810 t 50 rpm
lf the idle speed is not within specification, seeSymptom Chart on page 11-84.

\
I
'98 - 0O D16Y5 ongine with CvT
Adjust the idle speed using a Honda PGM Tester if pos-
sible. lf not, use the following procedure:
NOTE:
. Leave the IAC valve connected.
. Before s€tting the idle speed, check the following
rtems:- The MIL has not been reported on.
- lgnition timing
- Spark Plugs- Air clean€r
- PCV svstem
'1. Connect a tachometer.
2. Stan the engine. Hold the engine at 3,000 rpm w'th
no load (transmission in E or E] position) until the
radiator Jan comes on, then let it idle.
3. Check the idle speed under no-load conditions:
head lights, blower fan, rear defogger, radiator fan,
and air conditioner are not operatlng.
ldlo spaod ehould bo: 700 t 50 rpm
. lf the idle speed is within the specification, the
procedure is comPlete.
. lf the idle sDeed is out of specitication, 9o to step 4'
4. tf the idle speed is 810 1 50 rpm, this means the
EVAP system is purging the canister. To stop the
purging temporarily, raise the engine speed above
l,OO0 rgm with the accelsrator pedal. Slowly release
the pedal. and rscheck the idl€ speed.
. tf the idle speed is within the specificstion, the
Drocedure is comPlete.
. lf the idle sp€ed is out of spocification, go to step 5.
5. Disconnect th€ EVAP purgs control solenoid valve
2P connector.
EVAP PURGECONTROL
6. Remove the cap and turn the idle adiusting screw
1/2-turn clockwise or counterclockwlse
IDLE
7.After turning the idle adjusting screw 1/2-turn, check
the idl€ speed again. lf it is out of spec, turn the idle
adjusting screw 1/2-turn again.
NOTE: Do not turn the idle adjusting screw more
than 1/2-turn without checking the idle speed.
Turn the ignition switch OFF. Reconnect the EVAP
purge control solenoid valve 2P connector' then do
the ECM reset Procedure.
Start the engine. ldle the engine for one minute with
heater fan switch at Hl and air conditioner on, then
check the idle speed.
ldle spaed should be:
810 t 50 rpm (in El or E Posiiion)
lf the idle speed is not within specification, see
Svmptom Chart on Page 11-84.
9.
SOLENOID VALVE
11-223

l'f .
Electrical
Special Toofs .,....................,23-2
Troubleshooting
Tips and Precautions ..............,.................... . 23-3
Five-step Troubleshooting .............. ......... . . 23-5
wire color codes ..........,23-5
Schematic Symbols ........,................... . . .. .... 23-6
Relay and Control Unit Locations
Engine Compartment ...,..................... ... .. . 23'7
Dashboard ......................23-8
Dashboard/Door ......... 23-12*Airbags ................. ....... Section 24
Air Conditioning ......... Section 21
Aftelnator ..........."""" """ 23-112
Anti-lock Brake System {ABS) Section 19*A/T Gear Position Indicator .....................,. .... ... 23-149
Automatic Transmission Svstem .... . ....... Section 14
Batterv ......... . . . ... ...... .......23-91
Blower controls .. . ... Section 2l
Charging System ....'...........23'112
Connector ldentilication and Wire Harness
Routing .................. ......23'13
Cruise Control ............,........23-240
Dash Lights Brightness Controller ............. ....... 23-180
Fan controfs "" 23'126
Fuel PumD ........ . ........ section 11
Fuses/Refay ...............,..,,.. 23'62
PGM-FI Control System ......................,....... Section 1 1
*Gauges
Circuit Diagram ....,.,.......23-131
Fuef Gauge ...........'.'.......23-142
Gauge/lndicator .. . .. 23-129
Ground Distribution .. . 23-75
Heatei controls .. . ..... Section 21*Horn................. ...............23-196
*tgnition Switch ....................23-89
lgnition System .......,.... 23-102
*lntegrated Control Unit ....................................... 23-156
fnterlock System ,........ . . , ,23-144
Lighting System . . . .. ......... 23-161
Lights, Exterior
Back-up Lights ..'............23'171
Brake Lights .................. 23'174
Daytime Bunning Lights (Canadal ............... 23'166
Front Parking Lights ......,................ .'. .......... 23-167
Front Turn Signal Lights .......... . . ............ ..,.23-167
Headtights ....".'....-... ..... 23'167
High Mount Brake Light ...................... ... .23'179
License Plate Lights ...... 23'176
Taitfights ................ .......23'171
lnterior Lights ..-.......,, . 23-142
Moonroof ..,.................,........ 23-235
Power Distribution ....... . . .23-61
Power Door Locks .......,,,. .23'251
Power Mirrors ,..............,.,...23'206
Power Relays ....... . ...... . . .. 23-86
Power Windows ............,,....23-220
Rear Window Defogger .......................... . . ... . . 23-2OO
Spark Plugs . ..... . ........ .....23-111
Slarting System ................23-93*stereo Sound Svstem ,................. ..... ... . ... ,.,.,,23'147'Supplemental Restraint System (SRS) ... . Section 24
Turn Signal/Hazard Flasher System .......'.'....-... 23-173
*Undel-dash Fuse/Relay Box ............,.................. 23-85
vehicfe soeed sensor (VSSI """" ""' 23-140+Wipers/Washers .........,.,.,...23-214
NOTE: Unless otherwise specified, references to auto-
matic transmission (Mf) in this section include the CVT.

1. Inspect the electrodes and ceramic insulator for:
Spark Plug lnspection
Crackedinsulator
2.
[ . t.p,op", grp
| . Oil-fouling
i . Carbon deposits
| . Cracked center
I electrode insulator
Burned or worn electrodes may be causecl by:
. Advanced ignition timing
. Loose spark plug
. Plug heat range too low
. Insufficient cooling
Fouled plugs may be caused bY:
. Retarded ignition timang
. Oil in combustion chamber
. Incorrect spark plug gap
. Plug heat rangetoo high
. Excessive idling/low speed running
. Clogged air cleaner element
. Deteriorated ignition coil or ignition wares
D16Y5, D16Y7, D'16Y8 enginel
. Adjust the gap with a suitable gapping tool, and
replace the plug il the center electrode is round-
ed as shown below.
Electrode Gap:
1.1 mm
{o.{X:l in)ROUNDEDELECTRODE
Standard 1.1r8 ' mm (0.043i800oin)
Worn or detormed
1T
23-111
3. 816A2 engine:
. Do not adjust the gap of a platinum tip plug;
replace the spark plug il the center electrode is
rounded or it the gap is not within the specifica
tro ns.
Electlode Gap:
Standard 1.3181mm (0.051 !3oo" in)
flOUNDED ELECTROOE
',/
@_
:
Platinum tip
NOTE: Use only the spark plugs listed below
4. Apply a small quantity of anti seize compound to
the plug threads, and screw the plugs into the cylin
der head finger-tight. Then torque them to 18 N m
11.8 kgf.m, 13lbnft).
Engine TypesSpark Plugs
D16Y5ZFR4F 11 (NGK)
KJ14CR-111 (DENSOi
D16Y7,
D,I6Y8
ZFRSF-11 (NGK)
KJ16CR-111(DENSO)
81642PFR6L.13 (NGK)
PK2OPR.L13 (DENSO}

lgnition System
- All '96-'98 Models except Dl685; '99-'00 Dl6Y5 with M/T
NOTE: For Service Check Connector details, see page 23-3.
@
CKP CYPsensor sensorinput input(CKPP) (CYPP)
X,*.,
rDcsensorInpur(IDCP)
POWERTRAINor ENGINECONTROLMODULE(PCM or ECM)
POWERTRAINor ENGINECONTROLMODULE(PCM or ECM)
xr*"
BLKI/EL
I
I
BLK/YEL
I See Power
H Distribution,
J__99'"'_
I
I
I
I
I
I
UNOER-OASHFUSE/RELAYBOX
"a*,telfi
u I """%t'3.
,rrrr.iFiFx".-,''ril'fi :T-DASH ll pagelo-1.FUSE/ I( FUSE 9
F.itl, Lq::---
".:lo63
10
BLK,YEL
10
c101
vlEW28
c'120
vlEW29
BLK
c14
c120
vlEW29
rIDcM) IGKPM) (CYPM)Sensor Sensor Sensolground ground ground
L-- - - -- -----J PHora 36
L-----------J
:L_1__I,
! iii:?ifq"l
I
**:'
*-"*,t";'
= PHO|O 33PHOTO 123ICW)
Secondary
ti <..-/4 i t
iLi:"_gl_i iL-----1!-----r
96- 97 models I 98- 00 modets
20
Spark Plugs