under-hood HONDA CIVIC 1996 6.G Workshop Manual

ll
General Information
Ghassis and Paint Codes ....................... 1-2
ldentification Number Locations ......... 1-32
Warning/Caution Label Locations ....... 1-33
Under-hood Emissions
Control Label .......... ....... 1-37
Lift and Support Points
Lift and Safety Stands ....................... 1-41
Floor Jack ....................... 1-42
Towing ......... 1-43

Under-hood Emissions Control Label (1996, 1997 model)
Emission
Example:
Group ldentification
VACUUM HOSE ROUTING DIAGRAM
50ST {50 States):
THIS VEHICLE CONFORMS TO U.S, EPA AND STATE OF
CALIFORNIA REGULATIONS APPLICABLE TO 1996 AND
1997 MODEL YEAR NEW MOTOR VEHICLES.
/$ST (49 States/Federall:
THIS VEHICLE CONFORMS TO U.S. EPA REGULATIONS
APPLICABLE TO '1996 AND 1997 MODEL YEAR NEW
MOTOB VEHICLES,
CAL (Calitornis):
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OF
CALIFORNIA REGULATIONS APPLICABLE TO 1996 AND,1997 MODEL YEAR NEW PASSENGER CARS PROVIDED
THAT THIS VEHICLE IS ONLY INTROOUCED INTO COM-
MERCE FOR SALE IN THE STATE OF CALIFORNIA.
-VEHICLE Ei/ ISSION CONTROL INFORMATIONE\G\. rrMrr vtsNrs\JLK6\Dsp-A(.MFN 590(--,. O CIVIC fa:n!APOF!]V4 -AV.t' !-rirorrSrMAc \Y:/
CATALYST IwcN02S{2)sFr
Fl.tarostq! tMA\uAttoaaooTo\a- \'oFM^ ro rt Tlr. \F Jo(O\D ' O\S E\Gr\l AINOnMA-OolqllNCTMoEqA Uql lH ia-LACCESSoT rS r-F\Eo0F C00ll\G -A 0( \-!-lJTRANSM1SSION N NEUTFAINO OTHERAOJUSIMENTS NEEDEO. O8D IICERTIFIED
IDLESPEEOATDC
NDr(Jl6CR.L1lr.r -i, "
TH SVEH CLE CONfOFMSTO U S. EPA AND STATEOF CALfORNIA RECULAI ONSAPPLICA8IElO 1997MOOET YEAR NEW MOTOR VEH CL'Silil]]lrl
Er!4#_"E!!ifl 4q!sq+HT-q4E!rL
N US€ TIEB l FULL
11211 .?2E AO2 HONDA MoTOR C0 , tTD
Engine and EvaPorative Families
Engine Family:V HN l.6VJGKGK
Model Year
T: 1996
V: 1997
T I
T|I
Manufacturer
HN: Honda
Displacem€nt
V: Light Duty Vehicle/Passenger Car
Fuel Systsm and Number of valves
J: Electronic Sequential Multiport Injection
(three or more valves per cylinder)
Fuel Type
G: Gasoline
Standard
F: 49 or 50 States Tier 1
K: 49 or 50 States Tier 1
1:California Tier 1
2: California TLEV
3: California LEV
4; California ULEV
Catalyst
E, F, G. H: Three Way Catalyst
OBD
K - T: OBD Equipped
Evaporative Family: v HN 1077 BYMAc'|T
Model Year
T:1996 |V:1997 lManufacturel
HN: Honda
Storage System
1:Canister
Canister Working Capacity (grams)
Canister Configulation
A: Plastic Housing (Closed Bottom)
B: Plastic Housing (oPen Bottom)
Fuel Systsm
Y: Fuel Injection
Fuel Tank
M: Metal
Standard
A: Current Evap
E: Enhanced Evap
Wild Card
1-37

Under-hood Emissions Control Label (lggg model)
Emission Group ldentification
Example:
50ST (50 Statosl:
THIS VEHICLE CONFORMS TO U,S. EPA AND STATE OFCALIFORNIA REGULATIONS APPLICABLE TO 1998MODEL YEAR NEW MOTOR VEHICLES,
ilgsT 149 States/Federal):
THIS VEHICLE CONFORMS TO U.S. EPA REGULATIONS
APPLICABLE TO 1998 MODEL YEAR NEW MOTOR VEHI.CLES.
CAL (California):
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OFCALIFORNIA REGULATIONS APPLICABLE TO 1998MODEL YEAR NEW PASSENGER CARS PROVIDEDTHAT THIS VEHICLE IS ONLY INTRODUCED INTO COM.MERCE FOR SALE IN THE STATE OF CALIFORNIA.
oR3.'@M|LES|3,@|frlw!cs
VEHICLE EI\4ISSION CONTROL INFORIVATIONrH SVEH CLE CONFOFMS IO U S EPA ANDSTA1E OF CALIFORNIA RE6ULAIIONS APPLICABLEIO 199A MODEL YEAR NEWTIEV PASSENGERCA8S PFOV OEO TI]AI 'HIS VEI CLE S OILYINIBODUCEDINTOCOMMEfiCE FOR SALE N TNC
CATALYSTIWCINO?S]2)EGR6F /OBO ] CEFT]F EDVALVE LASH1C0L0l EX 0 r51002mm
NO OTHTR AO.]USIMI\IS NI'TOEO
I]ONDA MOTOB CO.,ITDOE
1-38
ro
Engine and Evaporative Families
rf
Engine Family:v 0't.6 JL2
Model Year
W: 1998
Manufacturer
HNX
HNX: Honda
Type
V: Light Duty Vehicle/Passenger CarDisplacement
Sequence Characters
Evaporative Family:W HNX E 0065
HNX: Honda
Type
E:
Model Year
AAD
TW: 1998
Manufacturel
Canister Work C.pacity (glamsl
Sequence Characters
EVAP
LO

Under-hood Emission Control Label (2000 model)
Emission Group ldentification
Example:
oRs'MM|LESt4,0oorml,wtscN
VEHICLE EMISSION CONTROL INFOBI\4ATIONT8ISVEH CLE CONFOfiMS TO U,S EPA RECIJLATIONSAPPLICABLE IO 'OOO MODEL YEAS NEW PASSENGER
CATALYST
vAtw LcsH rN 0.20:0 0? nnlcorDr EX 0 25:0 0? mhSPAAKPIIJGCAPNO OTNER AD.IUSIMENIS NE€OTO
t0N0a M0T08 (0. Lro
FEDERAL TIER 1:
THIS VEHICLE CONFORMS TO U,S. EPA REGULATIONSAPPLICABLE TO 2OOO MODEL YEAR NEW PASSENGERCARS.
CALIFORNIA + NLEV (RESTR|CTEDt TLEV:THIS VEHICLE CONFORMS TO CALIFORNIA REGULA-TIONS APPLICABLE TO 2OOO MODEL YEAR NEW TLEVPASSENGER CARS AND TO U,S. EPA NLEV PROGRAMREGULATIONS APPLICABLE TO 2OOO NEW TLEV PAS-SENGER CARS.
THIS VEHICLE MAY ONLY BE INTRODUCED INTO COM.MERCE FOR SALE IN CALIFORNIA. A STATE THAT HASTHE CALIFORNIA STANDARDS IN EFFECT TO WHICHTHIS VEHICLE HAS BEEN CERTIFIED, A STATE THATHAS OPTED INTO THE NLEV PROGRAM, OR A STATECONTIGUOUS THERETO.
50 STATE LEV + CFFV + NLEV {UNRESTRTCTED):THIS VEHICLE CONFORMS TO U.S, EPA NLEV ANDCLEAN.FUEL VEHICLE AND CALIFORNIA REGULA,TIONS APPLICABLE TO GASOLINE FUELED 2OOOMODEL YEAR NEW LEV PASSENGER CARS.EPA CERTIFICATION TEST FUEL: EPA UNLEADEDGASOLINE
50 STATE TLEV + NLEV (UNRESTRICTED}:
THIS VEHICLE CONFORMS TO U.S. EPA NLEV REGULA.TIONS APPLICABLE TO 2OOO MODEL YEAR NEW TLEVPASSENGER CARS AND CALIFORNIA REGULATIONSAPPLICABLE TO 2OOO MODEL YEAR NEW TLEV PAS-SENGER CARS.
n
1-40
L,
Engine and Evaporative Families
ro
Engine Family:Y HNX V 01,6 JF1
Model Yeal
Y; 2000
Manufaqturer
HNX: Honda
Type
V: Light Duty Vehicle/passenger CarDisplacoment
Sequence Charaqtgrs
Evaporative Family:Y HNX R OO99 AAD
Model Year
Y: 2000
Manufaeturer
HNX: Honda
Type
R: ORVR
Canister Work Capacity (grams)
Ssquence Characters
LO

ITEMMETRICENGLISHNOTESTEERINGSYSTEMTvpe P/sM/SOverall Ratio p/S
M/STurns, Lock-to Lock p/S
M/SSteering Wheel Dia.
Power assisted, rack and pinionRack and pinion1l.120.33.64..1380 mm 15.0 inSUSPENSIONTYPe Front and RearFront and RearIndependent double wishbone, coil springTelescopic, hydraulic nitrogen gas-filled
WHEELALIGN| 4ENTCamber FrontRearCaster F.ontTotalToe FrontRear
0.00,- 't'
1.40'ln 1 mm ln 1/16In 2 mm In 1/16EBAKE SYSTEMType FrontRea r
Pad Surface Area Front
Rea r
Parking Brake Type
Power assisted self adjusting ventilated discPower assisted self adiustjng solid discPower assisted sell adjusting dr!m37.5 cm'x 4 5.8 sq in x 4
44.1ctn,x4 ] 6.84sq-inxa
67.2 cmz x 4 | to.+ sq in ' I21.2 cm, x 4 3.3 sq in x 4Mechanical actuating, rear two wheelbrakes
5410 stamped onthe caliper body2056 stamped onthe caliper bodyDrumDisc
TIRESize and PressureSee lire intormation label
WASHERCapacity 2door Coupe/4,door Sedan
2,door Hatchback
2.5 f (2.6 LJS qt, 2.2 lmp qt)4.5 | (4.8 US qt,4.0lmp qt)2.51 (2.6 US qt, 2.2 lmp qt)4.5 f (4.8 US qt, 4.0 lmp qt)
USA modelCanada modelDXExcept DXELECTRICALBafteryStarterAlternatorFuses In Under dash Fuse/Felay BoxIn Under-hood Fuse/Belay 8oxIn Under hood ABS FLrse/Relay BoxHeadlightsFront Turn Signal/Parking LightsRear Turn Signal LaghtsBrake/TaillightsInner Taillights*,High Mount Brake LightBack up LightsLicense Plate LightsCeiling Light
Trunk LightsGauge LightsIndicator Lightslllumination and Pilot LightsHeater Control Panel Lights
12 V 38 AH/5 HR12 V 1.0 kW, 1.2 kW12V 75 A,80 A7.5 A, t0 A, 15 A, 20 A7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A, 80 A7.5 4.20 A, 40 A12V_60/55W12V -2115W
12V - 21W12V - 21/5W12V-5W12 V 18 W*" 21 W+" *3
12V 21W12v-5wl2V-8W(Withmoonroofl12 V - 5W (Without moonroof)
12V-1.4W,3W't2 v 1.12W. 1.4 W12v-0.84w, 1.4 W12V 1.4 W
Design Specifications
(cont'd)
P/S: Power Steering M/S: Manual Steering*l: 2-door Coupe *2: 2door Hatchback *3: 4-door Sedan*4: USA (HAM), Canada (HCM) produced *5: Japan produced
3-22
L'

Engine RemovaUlnstallation
Removal
@@
1.
. Make sure iacks and salety stands are placed ploperly
and hoist brackets are attached to the correct posi-
tions on the engine.
. Make sure the vehicle will not roll off stands and fall
while you are working under it.
CAUTION:
. Use fender covers to avoid damaging painted sur-face.
. Unplug the wilin9 connectors caretully while holdingthe conngstor portion to avoid damage,. Mark all wiring and hosos to avoid misconnoction.
Also, be sure that they do not contact other wiring or
hoses or interfere with other parts,
Secure the hood as open as possible.
Disconnect the battery negative terminal first. thenthe positive terminal. Remove the battery.
Remove the strut brace (B'16A2 engine).
8 x 1 .25 mm24 N.m {2.4 kgl.m, 17 lbf.ft}
Disconnect the battery cables from the under-hood
fuse/relay box and battery positive terminal.
STRUT BRACE
UNDER.HOODFUSE/RELAYBOX
BATTERY CABLES
5-2
ECM/PCM
(
5. Remove the battery and battery base.
8 x 1.25 mm24 N.m (2.4 kgf.m, 17 lbf ftl
7.
Disconnect the connectors from the ECM/pCM.
Disconnect the main wire harness connector.
MAIN WIRE HARNESSCONNECTOR

A/CO-UfAl
ELD''
;:l
T BLK
YEVGRI{
UNDER-HOODFUSE/RELAY BOX
UNDER-DASHFUg€/FELAY AOX
(cont'd)
BLtCWlfi -
*tT
sLrc /trt 1BLvwHr 1c501r.. -{
11-49

Troubleshooting
Troubleshooting Procedures (cont,dl
ll, Engine Control Module (ECM)/powertrain Control Module (pCM) Reset procedure
NoTE: Resetting the EcM/PcM will erase any stored DTcs and any freeze data. lt will also restart all readiness codemonitors.
Either of the following actions will reset the ECM/PCM.
. Use the OBD ll scan tool or Honda pGM Tester to clear the EClM,s/pCM,s memory.
NorE: see the oBD ll scan tool or Honda PGM Tester user's manuals for specific operating instructions.
' Turn the ignition switch oFF. Remove the BACK uP (7.5 A) fuse from the under-hood fuse/relay box for 10 sec-onds.
NorE: Bemoving the BACK uP (7 5 A) fuse cancels the clock and the radio presets. Make note of the customer,spresets so you can reset then
lll. Final Procedure (this procedure must be done after any troubleshoottng)
1. Remove the SCS Service Connector if it is connected.
NoTE: If the Scs service connector is connected and there are no DTcs stored in the EcMipcM, the MtL will stayon when the ignition switch is turned ON 0l).
2. Do the ECM/PCM Reset procedure.
3. Turn the ignition switch OFF.
1-82

(From page 11-204)
Check for an open in the wir€(ACC linel:Momentarily connect underhood
fuse/relay box 9P connector teF
minal No. 5 to body ground with
a iumper wire several times.
ls there a clicking noise from
the IVC compressor clutch?
See air conditionor inspection(see 3oction 221.ls there a clicking noise from
the Py'C compressor clutch?
Repair open in the wire between
rhe ECM/PCM lAl7l and th6
under-hood fu3e/rolaY box 9P
connector lC352l.
Check for the oPeration of the
Alcl1. Start the engine.2. Turn the blower switch ON
3. Turn the AJC switch ON.
Chock tor an open in the wire
IACS linel:Measure voltage between ECM/
PCM connector terminals A9 and
c5.
Does the Ay'C operate?
Air conditioning signal is OK.Repair open in the wire b€tweenthe EcM/PcM lC5) and the A/c
3witch.ls there less than 1.0 V?
- Substiiute a known-goodECM/PCM and recheck ll
symptom/indication 9oesaway, .oplace the originalECM/PCM.- See the air condhioner insP€c_tion {see s€c{ion 22).
UNDER.HOOD FUSE/BELAYBOX 9P CONNECTOR 1C352)
12Ia
589
ACC (BLK/RI
Wire side ofACC (BLK/REDI
Wire side of female
terminals
JUMPERWIRE
ECM/PCM CONNECTORSrfA t32P)
LGlc {31Pl
t
(BRN/BLK)ACS IBLU/RED)
I23a9101t3I89t0
121315l611la1920232att12't3la't5t617ta
25272A2930232a2930
Wire side of lemale terminals

ldle Control System
Brake Switch Signal ('96 - 98 Models, '99 - 00 Dl6YS engine with M/Tl
This signals the ECM/PCM when the brake pedal is deoressed.
LGlBKSW(GRN/WHTI
D {16P)
Wire side of female t€rminals
Inspection of Brake Switch Signal.
Are the brake lights on withoutdepressing the brake pedal?
Depress the brake pedal.
Inspect the HORN (15 A) fuse inthe under-hood fuse/ relay box.Do the brake lights come on?
- Repair short in the wirebetween the brake 3whch andrhe HORN 115 At lu3e.- Replace the I|oRN 17.5 A) tus€.
Repair open in the wirebetween the brake switch andthe HORN 115 Al fuse.Inspect th6 br.ke switch {s6€section l9l.Check tor an open in the wireIBKSW line):1. Oepress the brake pedal.2. Measure voltage betweenECM/PCNI connector terminalsAg and D5 with the brake pedaloepresseo.
Repair open in the wire b€tweenthe ECM/PCM {Dsl and the brakeswitch.
ls there battery voltage?
Brakc switch sign.l is OK.
ECM/PCM CONNECTOFS
A (32PtIBRI\v
,la678101112I
121311151617t8192022232aI9101112
25212Aa3013141516
11-210