removal HONDA CIVIC 1997 6.G Workshop Manual

Rear Window
Removal
3D:
CAUTION:
. Put on gloves to ptotect your hands.. Us€ seat cove6 to avoid damaging any surfaces.. Do not damage the rear window defogger grid lines.. Take carg nol scratch the terr window molding.
'1. To remove the rear window, firsr remove the:. Rear center shelf (see page 20-60). Hatch upper trim, hatch trim panel and hatchside trim (see page 20-63)
2.
. Rear window wiper arm (see page 2O-115). Hatch spoiler (see page 20 101)
Disconnect the rear window defogger connectorfrom each side.
Apply protective tape to the inner edge of the tail_gate.
From inside the hatch, use a knife to cut through therear window adhesive all the way around.
NOTE:
. lf the rear window is to be reinstalled, take carenot to damage the molding.. lf the molding is damaged, replace the rear win_dow and molding as an assembly.
HATCH
ffi#
REAR WINOOW
20-36
Upper portioni
TAPE
Side portion:
Lower portion;
Carefully remove the rear window.
NOTE; Check the molding for damage, and replacethe rear window if necessary.
GLASS
ADHESIVE

Rear WindowOuarter Glass
Installation {cont'd)
13. Use suction cups to hold the rear window over theopening. align it with the alignment marks made inslep 6. and set it down on the adhesive. Lightly pushon the rea. window until its edges are fully seatedon the adhesive allthe way around.
NOTE: Do not open or close the doors until the adhe_sive is drv.
sucTtoNCUPS
Scrape or wipe the excess adhesive off with a puttyknife or towel.
NOTE: To remove adhesive from a painted surfaceor the rear window. use a soft shop towel damp-ened with alcohol.
Let the adhesive dry for at least one hour. thenspray water over the rear window and check forleaks, Mark the leaking areas, let the rear windowdry, then seal with sealant.
NOTE: Let the car stand for at least four hours afterrear window installation. lf the car has to be usedwithin the first four hours, it must be driven slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the followingthings for two to three days:
. Slam the doors with all the windows rolled up.. Tr,vist the body excessively lsuch as when goingin and out of driveways at an angle or drivingover rough, uneven roads).
14.
15.
\
20-40
Removal
3D:
CAUTION:
a Pul on gloves to protect your hands.. Use seat covers to avoid damaging any surfaces,
1. To remove the quarter glass, first remove the:. Rear seat-back and rear seat cushion (see page20_80)
. Rear center shelf and rear side shelf lsee page20_60)
. Rear trim panel and side trim panel (see page20_60)
. Upper anchor bolts from the front and rear seatbelts {see pages 20-86. 89). Ouarter trim panel (see page20-60)
2, From inside the car, use a knife to cut through thequarter glass adhesive all the way around.
NOTE:
. lf the clip on the rear edge is broken, the quarterglass can be reinstalled using butyltape (see page20-421.
. Apply protective tape along the edge of the entirequarter glass opening flange.
OUARTERGLASS

Removal
2Oi
CAUTION:
. Put on gloves to protect your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the quarter glass, first remove the:
. Rear seat-back and rear seat cushion (see page
20_81)
o Slde trim panel (see page 20-611
. Rear shelf (see page 20-61)
o Upper anchor bolt from the front seat belt (see
page 20-86)
. Ouarter trim panel (see page 20-6'l)
2. From inside the car. use a knife to cut through the
quarter glass adhesive allthe way around.
NOTE:
. lf the quarter glass is to be reinstalled, take care
not to damage the molding.
. Apply protective tape along the edge ofthe entire
quaner glass oPening flange
D
I
GLASS
Upper portion:
ADHESIVE
PROTECTIVETAPE
Rear edge portion:
Pillar portion:
Carefully remove the quarter glass.
NOTE: Check the molding for damage, and replace
it if necessary.
3.
TAPE
20-45

b
D
9. Remove the rail holder A.
GLASS BRACKET
DRAIN CHANNEL ROO STOPRotate as shown to remove it from the guide rail.
10. Remove the drain channel rod slider by moving the
cable slider forward using the moonroof wrench.
'11. Detach the drain channel rod stop from the cutout
of the guide rail as shown.
DRAIN CHANNELROD
I
NUT6x1.0mmI N.m (0.9 kgf.m,SUNSHAOE
\
'14.
12. Slide the sunshade forward, then remove it.
Installation is the reverse of the removal procedure.
NOTE: Check the glass height (see page 20-51).
Check for water leaks,
NOTE: Do not use high-pressure water.
20-53

L
L
7. Pull the drain tubes out the front and rear pillars.
NOTE: Before pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
Installation is the reverse of the removal procedure.
NOTE:
. Before installjng the frame, clear the drain tubes
and drain valves by using compressed air.
. Check the frame seal.
. Clean the surface of the frame.
. When installing the frame, first attach the rear
hooks into the body holes.
. When connecting the drain tube, slide it over the
frame nozzle at least 10 mm (0.39 in.).
. Install the tube clip as shown.
UpwardI
I
I
TUBE CLIP
Check for water leaks.
NOTE: Do not use high-pressure water.
DRAIN TUBE
Ity
20-55
Guide Rails/Cable Assembly
Replacement
CAUTION: Put on gloves to protect your hands,
1. Remove the frame.
Remove the motor and glass bracket (see page 20-52).
Remove the nuts, and lift off each guide rail, then
remove the cable assembly with sliders attached.
NOTE: Take care not to bend the cable tubes and
guide rails.
Installation is the reverse of the removal procedure.
NOTE:
. Oamaged parts should be replaced.
. Grease the sliding portion with Super High Temp
Urea Grease, P/N 08758 - 9002.
. Fillthe groove in each grommet with sealant.
a
a
Install the frame seal securely.
Before installing the motor. make sure both slid-
ers are parallel.
Before installing the motor. install the frame and
glass, then check the opening drag (see page 20-
GROMMET

Interior
Component Location Index
SRS comDonents are located jn the parts areas marked with an asterisk (*). Review the SRS component locations, precau
tions, and procedures in the SRS section {24) before performing repairs or service.
2Dl3Dl4Dl
CENTER PILLARUPPER TRIM{see page 20 591
FRONT PILLARTRIM{see pages 20 59,60,61)
REAR PILLARTRIM
TRUNKTRIM(see page 20-62)
SEATSIDE TRIM{see page 20-59)
{see page 20 59}
CENTER PILLARLOWER TRIM PANEL(see page 20-59)
REAR ROOF TRIM(see page 20-65)
:
OUARTERTRIM PANEL
{see page 20'61)
HEADLINERReplacement, Page 20'64
*OASHBOARO
Component Removal/lnstallation,page 20 68
REARlsee page 20 59)
REAR TRIM PANEL
lsee page 20-62)
Removal, page 20-70
*CARPET
Replacement, page 20 66
PANELReplacement, page 20-67
3D:
REAR SIDESHEI-F(see page 20-60)
OUARTERTRIM PANEL(see page 20-60)SIDE TRIM PANEL(see page 20-6'l)
2Dl
HATCHSIDE TRIM(see pase 20 63)
REAR ROOF TRIM(see page 20 65)REAR ROOFTFIM(see page 20'65)HATCHUPPERTRIMlsee page 20 63)
CENTERSHELFlsee page 20 60)
REARPANELlsee page 20 60)
SIDE TRIM{see page 20 60)REARPANEL(see page 20 62)
1
HATCHTRIM PANEL(see page 20-63)
SIDE TRIMPANEL(see page 20-60)
20-54

Interior Trim
tReplacement
CAUTION:
. Put on gloves to protect your hands.
o When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
NOTE: Take care not to bend or scratch the trim and panels.
4D:
>: Clip locationsa>,2c >,2'lo >,2E >,2
r*'" n t-lt't
\wi, i
' l ll/
_tr* @,
CENTER PILLARUPPER TRIMREAR PILLARTRIM
LOCK CYLINDER TRIM
tl'
I
E'vBELT UPPERANCHOR(see page 20-85)
Disconnect thehigh mount brakelrght connector.
T SIDE TRIMRemove the rear seat cushion and rearseat side bolster lsee page 20-19]'.
)
lnstallation is the reverse of the removal procedure.
NOTE:
. lf necessary, replace any damaged clips.. Before installing the front seat belt upper anchor
and rear shelf. make sure there are no twists or
kinks in the seat belts.(cont'd)
B>,6
REAR SHELF
k"si
fEFT KICKPANEL
20-59

lnterior Trim
Replacement (cont'dl
3D:
>: Clip locationsA>,2CLIP
N;
nt-.l I'"'\R
I
")!
F >, lil
TRIM
B>,3
G >,2H>,2
t
FRONT SEATBELT UPPEBANCHORlsee page 20 86)
SIDE TRIM PANELPROTECTOR
LEFT KICKPANEL
c >,8o>,3
PIVOT BRACKET
{see page 20-80)
lnstallation is the reverse of the removal procedure
NOTE:
. lf necessary, replace any damaged clips'
. Before installing the anchor bolts, make sure there
are no tlvists or kinks in the seat belts'
E >,8
>: Screw, bolt locationsA>,3 8>,6
^l l-lEF\
#, A@ Y
*"0
c>, 1
I "4"
\s
o >,2
l@@
\---
s,4, ffi;T
FRONT PILLARB
eV
REAR SIDESHELF
SIDE TRIMPANELRemove the rear seat-back and
rear seat cushion (see Page 20_80)
Disconnect the rear speaker
connector (both sides,
for some models).
REAR TRIMPANEL
q
RIGHT KICKPANEL
"x-
20-60

Il
2Di
>: Clip locationsa>,28>,3
CLIP
G>,4H >,2
D >,3>i Screw location3.4
REAR SHELF
SIOE TRIM PANELRemove the rear seat-back andrear seat cushaon (see page20-a1l.
,
Disconnect the highmount brake light
SEAT BELT
€'
/>"RIGHT KICKPANEL
)
TRIM
nJ'.'rI\ZI
1\f-
F>,8
N 4'dr
SIDE TRIM
LOWER ANCHOR(see page 20-86)
c>, 14E>,2
Installation is the reverse of the removal procedure.
NOTE:
. lf necessary, replace any damaged clips.
. Before installing the anchor bolts and rear shelf,
make sure there are no twists or kinks in the seat
belts.
FRONT PILLAR
FRONT SEATBELT UPPERANCHOR
v
.h,'t6d
\
LEFT KICKPANEL
20-61

Trunk Trim
Replacement
CAUTION:
. Put on gloves to proteci your hands.
. When prying with a flat-tip screwdriver, wrap it with protestive tap€ lo prevent damage.
NOTE:
. Take care not to bend or scratch the trim and panels.
. When removing the trunk side trim or trunk trim panel, fold the seat-back forward.
Japan-produced:
4D: RIGHT TRUNKSIDE TRIM
TRUNK MAT
1B
REAR TRIMPANEL
>: Clip locationsa>,6
a:-) ,2
I g cLlP ^
l#srq-'
| ' |NNER\- crLP
B >,6
NOTE: Do not push
the inner clip in too far.
IJ
LTro
i ) :Hook locations
A i--) , r
' 2D:
TRUNK TRIM
Installation is the reverse of the removal procedure.
NOTE:
. lf necessary. replace any damaged clips.
. To install the A clips. pull the inner clip up. install
the clip, then push the inner clip until it's flush.
(
,- --
/'/ \--
/ --
20-62