rear HONDA CIVIC 1997 6.G Workshop Manual

Ground Distribution
Circuit ldentification (cont'dl
E Enqine compenme wrre harness
- Erghr headlighr
;,.- Frgr: rcll pa'hrr3 rgrr- Srgn lronl rufnsqfal qhi
"'-fflri#*l:;:r.,,
Wrdshield washer molorRear window washer molorCruise confol actualorlvasher level sw ch (Canada)
23-78

t
'96-98 models:
BLK -..1 |-|d BLIJ/REo - Horn
8LK
J
G402/ To page 23,81
6L^ --...........-- Munn'un' 5.nLi
?_ Moofrootooen retayL MOOnTOOI dose relay
B-(- Dash hghls bfrqrlless co 'oel
l- ftyess door to* mnlror Lnil-llerX + Seorriry @rl'ol Jn :
JUndonconnedor
BLK
BLK
BLK
Cnrise main swilch lighlCruise indicalor dirnming orcuilRed window deloggel swilch lighlA/T gear posilion indicalor dimming cilo./il
Accessory power sockelSRS indicalor lighl circlil
Cauges end indicatols
ABS indicalor lighl cirq)rl
Gauge lights
El : Engine companmenl wire harness
E , M"in *it" h"n"..
E : oashboatd w€ haness
@ : Moonrool w re harness
UNOEB,DASHFUSE/RELAY BOX
EL^ - YY'iisnEo 'F€ "'v'u'- Bfale llJ d levetswlci
qq.-_
E I Dah Inl col"eclot 'D-cl
Windshield w perhvasher swildr
--l ,o ,? '.da.
Rear window wip€r^vasher swtch
'''"_- -- , rA/Tll_ paa pirswilcF t-,l- Clulcf nlel ock sw lcr rVT)
Cruise conlrol unil
8LK - Da,'lm€ runnrng lrghts conltol unil (CanaJa)
(Fuserelay box sockel)
(Flserelay bor sockel)
(Fuse/relay box socke0
(Fuse/relay box sockel)
BLK-
(M/T wilh cruise conlfol or lor D16Y5 erEine)
Bear window delogger relay
Lnlegrated conlrol unil
Turn signal/hazad @lay
(cont'd)
23-79
oot

G601High molnl brake lighlR€ar window wper molor
Bigh mounl brake lighlRear window wiper molor
TrLrnk laldl swilch
ouo,
l"fn, ) o*"' ''*'nnt"
l",$') 'nnt' '"t'n"'
lt$|n') ''"nt"o'"'t,'nn"
Tronk lalci switchHigh mounl brake lighl
(coupe/sedan : 96-98 models)
G601
li|n') o*".'tt'nn''
l[., ] 'nn"' 't*'n*"
.,"'jn, ) """n" o'"t" ''nnt"
Trunk laldr swlcll
(cont'd)
BLK *'lli.,ilJ:"f_'$l
{Sedan : 99 00 models)
E :Fearwrehaness
E , H"t"h nit" h"tnes"
23-83

Ground Distribution
Circuit ldentification {conf d}
F,'o."
I
_a_
E] , ,,vc *ite natness
0 : Rear window deloggs ground wile
E] , sns t"in h.rn*
-A-
Gi51
Condens€r lan oDlor
Re wrndow d€,ogger (Ftald|bac*)
t GFY : '9&97 ftod.tsGRN | 98-00 models
23-84

Power Relays
Relay Test
Turn Signal/Hazard Relay:
See page 23-172
Normally-open type:
1. Check for continuity between the terminals.. There should be continujty between the No. 1 andNo.3 terminals when power and ground are con-nected to the No. 2 and No. 4 terminals.. There should be no continuity between the No. 1and No. 3 terminals when power is disconnected.
3
. Blower motor relay
. ABS pump motor relay
Terminal
-i*rt"r-*or\13
Disconnected
Connectedo
,I IIY F>rr €,?I
23-86
. Rear window defogger relay
Starter cut relayt '96 - 97 models
Horn relayi '96 97 models
Blower motor high relay: '99 - 0O mooersa

-lgnition Timing Inspection and Setting
1.Check the idle speed, and adjust it it necessary (see
section 'l '1 ).
Pull out the service check connector 2P (BRN and BLK
wires) from the connector holder located under the
dash on the front passenger side, then connect the
SCS service connector (T/N 07PAZ - 0010'100) to it.
Start the engine. Hold the engine at 3.000 rpm with
no load {A,/T in E or E. M/T in neutral) until the
radiator fan comes on, then let it idle.
Connect the timing light to the No. 1 ignition wire,
then point the light toward the pointer on the timing
belt cover.
Check the ignition timing in no load conditions:
headlights. blower fan, rear window defogger, and
air conditioner are not operating.
lgnhion Timing:
D15Y5. D16Y7, Dl6Yg engines
816A2 engine
MIT16" 12' BTDC (RED) during idling in
neutral
M/T12't 2" BTDC (RED) during idling in
neutral
l2'r 2" BTDC {RED) during idling in S
orE
POINTEB
RED MARK
23-105
ro ADVANCE -<;,
6. Adjust the ignition timing if necessary, as follows.
Loosen the distributor mounting bolts. and turn the
distributor ignition (Dl) housing counterclockwise to
advance the timing, or clockwise to retard the tim-
ing.
MOUNTING BOLTS18 N'm (1.8 kgfm, 13lblftl
Tighten the distributor mounting bolts, and recheck
the ignition timing.
Disconnect the SCS service connector from the ser-
vice check connector.
7.

Charging System
Component Location Index
UNDER.HOOD FUSE/RELAY BOX/*Has replaceable ELECTRICAL LOAD II DETECTOR (ELD) UNIT '
Troubleshooting, page 23-1 14Replacement, page 23-120Bectifier Removal, page 23,121Rectifier Test, page 23-122Rear Bearing Replacement, page 23-j24
*ELD unit: USA
CHARGING SYSTEM LIGHT(ln the gauge assembly)Test, page 23- l14
BATTERYTest, page 23-91
ALTERNATOR BELTInspection and Adjustment, page 23-t25
[]
23-112

JRectifier Removal
1. Remove the four through bolts.
Heat the rear bearing seat with a 1,000 W hair drier
tor about five minutes (120 - 140'F, 50 - 60"C).
3. Separate the rear housing from the drive-end hous-
ing by inserting a flst tip screwdriver into the open-
ings and prying them a part. Be careful not to dam-
age the stator with the tip of the screwdraver.
Seoarate the rear housing and drive-end housing
with the stator attached to the rear housing.
DEIVE-END HOUSING
STATOR
{cont'd)
23-121
REAR HOUSING

Charging System
Rectifier Removal (cont'd)
Separate the rear housing from the stator/rectifier
assembly by removing the four screws and the ter-minal nut.
TERMINAL NUT
Unsolder the rectifier from the stator leads,. To avoid damaging the diodes with heat, pinch
the stator leads between pliers to carry heat off,and apply the soldering iron only long enough toseparate the leads from the rectifier.. Use a 100 W soldering iron.
STATOR SOLDERING
7. Install the new rectifier in the reverse order of removal.. Apply the soldering iron only long enough toensure a good connection so the heat will notdamage the diodes.
a Use only a rosin core type solder or solder joints
will corrode.
6.
SOLDERING
23-122
Rectifier Test
NOTE: The diodes are designed to allow current to pass
in one direction while blocking it in the opposite direc-tion. Since the alternator rectifier is made up of ninediodes, each diode must be tested for continuity in bothdirections with an ohmmeter that has diode checkinocapability; a total of 18 checks.
1. Check for continuity in each direction between- the B and P terminals.- the B'and P terminals.- E {ground) and the P terminals.
All diodes should have continuity in only one direc-UOn.
lf any of the diodes fails, replace the rectifier assem-bly, (Diodes are not available separately.)

JRotor Slip Ring Test
1. Check the resistance betlveen the slip rings
There should be 1 8 - 3 0 ohms
. lf resistance meets the specification, go to step 2.
. lf resistance does not meet the specification,
reolace the alternator'
SLIP BINGS
2. Check that there is no continuity between the slip
rings and the rotor or rotor shaft.
3. lf the rotor fails either continuity check, replace the
alternator.
Stator Test
'1. Check that there is continuity between each pair of
leads.
CORE
Check that there is no continuity between each lead
and the coil core.
lf the coil fails either continuity check, replace the
alternator.
ROTOR SHAFT
LEADS
1.
Alternator Brush InsPection
Separate the drive-end housing from the rear hous-
ing as described on page 23-121
Separate the rear housing from the stator/rectifier
assembly by removing the four screws and the ter-
minal nutfrom the rear housing {see page 23-121}
lvleasure the length of the brushes with vernrer
calrpers.
Alternator Brush Length:
O Standard {NEW} @ Service Limit
19.0 mm (0.75 in) 1 5.0 mm (0 20 in)
lf the brushes are less than the service limit, replace
them.
23-123