Engine belt HONDA CIVIC 1997 6.G Service Manual

Compressor (DENSO)
Replacement
1.lf the compressor is marginally operable, run the
engine at idle speed, and let the air conditioning work
for a few minutes, then shut the engine off
Disconnect the negative cable from the battery'
Recover the refrigerant with a recovery/recycling/
charging station lsee page 22-271
Remove the each bolt, then disconnect the suction
and discharge lines from the compressor' Plug or
cap the lines immediately after disconnecting them
to avoid moisture and dust contaminatlon.
6 x '1.0 mm9.8 N.m (1.0 kgf m,7.2 lbfft)
Remove the condenser, but do not disconnect the dis-
charge hose from the condenser (see page 22-441'
Remove the power steering pump belt (see sectron
17]-.
7. Loosen the pivot bolt of the idler pulley bracket and
the adjusting bolt. then remove the A,/C compressor
belt from the pulleys. lf necessary, remove the mount-
ing bolts from the left front mount. then remove the
fuC compressor belt through the gap between the
bodv and the left front mount.
'10 x 1,25 mm4,0 N.m (,1.5 kgf'm. 33 lbt ftl
Disconnect the compressor clutch connector, then
remove the mounting bolts and the compressor'
PIVOT BOLT10 x 1.25 mm4,1 N.m (4.5 kgt'm,33 lbfft)
COMPRESSOR
24 N.m (2.4 kgf m, 17 lbf ftl
(cont'd)
22-37

A/G GomPressor Belt
Adjustment
Detlection Method
'1. Apply a force of 98 N (10 kgf, 22 lbf), and measure
the deflection between the A,/C compressor and the
crankshaft PulleY
A/C ComPressor Belt
Used Belt: 816A2 engine
6.0 - 9.5 mm 10 2'l - 0.37 inl
Except 816A2 engine
7.5 - 9.5 mm (0.30 - 0.37 in)
New Belt: 816A2 engine
4.5- 6 5 mm (0.18-0.26 in)
Except 815A2 engine
5.0-5 5 mm (0.20-0.26 inl
Note these items when adjusting belt tens'on:
. lf there are cracks or any damage evident on the
belt, replace it with a new one.
. "Used belt" means a belt which has been used
for five minutes or more.
. "New belt" means a belt which has been used
tor less than five minutes.
2. Loosen, the center nut ofthe idler pulley (SANDEN), or
the pivot bolt of the idler pulley bracket and the lock
nut ofthe adjusting bolt (DENSO).
3. Turn the adjusting bolt to get proper belt tension'
4. Retighten the center nut of the idler pulley (SANDEN),
or the pivot bolt of the idler pulley bracket and the lock
nut of the adjusting bolt (DENSO).
5. Recheck the deflection of the A,/C compressor belt'
Tension Gauge Method
1. Attach the special tool to the IVC compressor belt as
shown below, and measure the tension of the belt
A/C Compressor Belt
Used Belt: 816A2 engine
390 - 540 N (40 - 55 kgf, 88 - 120 lbll
Except 816A2 engine
340 - 490 N (35 - 50 ksf, 77 - 110 lbfl
New Belt: B16A2 engine
?40 - 880 N {75 - 90 ksf' 170 - 200 lbf)
Except Bl642 engine
690 - 830 N (70 - 85 ksf, 150 - 190 lbf)
Note these items when adjusting belt tension:
. Follow the manufacturer's instructions for the
belt tension gauge.
. lf there are cracks or any damage evident on the
belt, rePlace it with a new one.
. "Used belt" means a belt which has been used
for five minutes or more.
. "New belt" means a belt which has been used
for less than five minutes
2 Loosen the center nut of the idler pulley (SANDEN)' or
the pivot bolt of the idler pulley bracket and the lock
nut of the adjusting bolt (DENSO).
3. Turn the adjusting bolt to get proper belt tension
4. Retighten the center nut of the idler pulley (SANDEN),
or the pivot bolt of the idler pulley bracket and the lock
nut of the adjusting bolt (DENSO)
5. Recheck the tension of the A/C compressor belt'
22-43

Troubleshooting
ll.
Tips and Precautions
Bef ore Troubleshooting
. Check applicable fuses in the appropriate fuse/relay
box.
. Check the battery for damage, state of charge, and
clean and tight connections.
. Check the alternator belt tension.
CAUTION:
. Do not quick-charge a battery unless the battery
ground cable has been disconneqted, otherwise you
will damage the alternator diodes.
. Do not attempt to crank the engine with the battery
ground cable loosely connecled or you will severely
damage the wiling,
Handling Connectois
. Make sure the connectors are clean and have no loose
wire terminals.
. Make sure multiple cavity connectors are packed with
grease (except watertight connectors)
. All connectors have push-down release type locks.
Some connectors have a clip on their side used to
attach them to a mount bracket on the body or on
another component. This clip has a pulltype lock.
Some mounted connectors cannot be disconnected
unless you first release the lock and remove the con-
nector from its mount bracket.
LOCKINGPAWL ONOTHERHALF OFCONNECTOR
Pull todrsengage
LOCKING TAB
BRACKET
Never try to disconnect connectors by pulling on
their wires; pull on the connector halves instead
Alwavs reinstall plastic covers.
Before connectang connectors,
nals are in place and not bent.
make sure the terml-
. Check for loose retainer and rubber seals.
RETAINER
The backs of some connectors are packed with
grease. Add grease if necessary. lf the grease is con-
taminated, replace it.
(cont'd)
23-3

Gonnector ldentification and Wire Harness Routing
Floor Wire Harness lCoupe/Haichbackl
Connsclor or
Terminal
Number of
CavitiesLocationConnects toNotes
c551
c552
c553
c554
c556
c556
c557
c558
c560
c561
c562
c564
c56s
16
8'16
14
20
2
25,)
,I
2
1
14
20
2
2?
1
10
Behind underdash fuse/relay box
Behind under-dash fuse/relay box
Above under-dash fuse/relay box
Under left side of dash
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Driver's door
Driver's door
Passenger's door
Passenger's door
Middle of floor
Left side offloor
Left B-pillar
lnside of left rear wheel
Left c-pillar
Left C-pillar
Left C-pillar
Fueltank
Fueltank
Inside of right rear wheel
Right B-pillar
Fueltank
Left side ot dash
Under-dash fuse/relay box {C923)
Under-dash fuse/relay box (C921)
Dashboard wire harness {C503)
Main wire harness (C402)
Main wire harness (C401)
Main wire harness {C401)
Driver's door wire harness (C631)
Driver's door wire harness (C631)
Passenger's door wire harness (C651)
Passenger's door wire harness (C651)
Parking brake switch
Driver's seat belt switch
Driver's door switch
Left rear ABS wheel sensor
Rear wire harness (C601)
Rear wire harness (C601)
Rear wire harness {C602}
Fuel gauge sending unit
Fuel pump
Right rear ABS wheel sensor
Passenger's door switch
Fuel tank pressure sensor sub-harness(c791)
Power mirror switch
ABS
ABS
ABS
G551
G552
Left kick panel
Left side of floor
Body ground, via floor wire harness
Body ground. via floor wire harness
*1r With power windows*2: Without power windows*3: D16Y8 engine {Coupe)
*4: '96 - 98 models*5: '99 - 00 models
23-40

-lgnition Timing Inspection and Setting
1.Check the idle speed, and adjust it it necessary (see
section 'l '1 ).
Pull out the service check connector 2P (BRN and BLK
wires) from the connector holder located under the
dash on the front passenger side, then connect the
SCS service connector (T/N 07PAZ - 0010'100) to it.
Start the engine. Hold the engine at 3.000 rpm with
no load {A,/T in E or E. M/T in neutral) until the
radiator fan comes on, then let it idle.
Connect the timing light to the No. 1 ignition wire,
then point the light toward the pointer on the timing
belt cover.
Check the ignition timing in no load conditions:
headlights. blower fan, rear window defogger, and
air conditioner are not operating.
lgnhion Timing:
D15Y5. D16Y7, Dl6Yg engines
816A2 engine
MIT16" 12' BTDC (RED) during idling in
neutral
M/T12't 2" BTDC (RED) during idling in
neutral
l2'r 2" BTDC {RED) during idling in S
orE
POINTEB
RED MARK
23-105
ro ADVANCE -<;,
6. Adjust the ignition timing if necessary, as follows.
Loosen the distributor mounting bolts. and turn the
distributor ignition (Dl) housing counterclockwise to
advance the timing, or clockwise to retard the tim-
ing.
MOUNTING BOLTS18 N'm (1.8 kgfm, 13lblftl
Tighten the distributor mounting bolts, and recheck
the ignition timing.
Disconnect the SCS service connector from the ser-
vice check connector.
7.

Gauge Assembly
Bulb Locations (With Tachometer)
GAUGE LIGHT II.' WI
SEAT BELTREMINDER LIGHT I1.4 WI
LOW FUELLIGHT 13 W)
RIGHT TURN SIGNALINDICATOR LIGHT I1.4 WI
A/T GEARGAUGE LIGHTS 13 W)
CI{ARGING SYSTEM LIGHT (1.,1W)
GAUGE I-IGHT {1,4 WI
LOW ENGINE OIL PRESSUREINDICATOR LIGHT (1,' W}
HIGH EEAMINDICATOR LIGHT(1.4 W)
GAUGE LIGHT l3.il Wl
MALFUNCTIONINDICATORLAMP {MIL}BULE (1.{ Wl
WASHER I.'C VELINDICATOR LIGHT{1.4 Wl (Canada)
LEFT TURN SIGNALINDICATOR LIGHT {1.4 WI
sRsTOB (1.4 Wl
{On the printed circuit board)INDICATOR (1.12 x 6l(On the printed
circuit board)
ABS |ND|CATOR (1.. Wl{On the printed circuit board)CRUISE or SHIFT-UP INDICATOR 11.12 11.{On the orinted circuit board)
23-136

JBulb Locations {Without Tachometer)
TRUNK INDICATORLIGHT {1.i1W}
.4 Wl
CHARGING SYSTEM LIGHT 11,4 W}
LTGHT (1.4 W)GAUGE LIGHT
SEAT BELTREMINDER LIGHT (1.4 WI
LOW ENGINE OIL PRESSUBE
INDICATOB LIGHT (1.4 WI
LOW FUEL INDICATORLrGl{T (3 W)
RIGHT TURN SIGNALINOICATOR LIGHT
(1.1Wt
GAUGE LIGHTS {3 WI
WASHER LEVELINDICATOR LIGHT{1.4 W} lcanad.l
HIGH BEAMINDICATOR LIGHTMALFUNCTIONINDICATORLAMP (MIL)
BULB {1.4 WI
{1.ilW)
LEFT TURN SIGNALINDICATOR LIGHT {1.4 WI
A/T GEAR POSITIONINDICATOR (1.12 x 6)(On the printed
circuit board)
sRs TND|CATOR 11.4 W)
{On the Drinted circuit board}
aBs tNDtcAToR t1.4 W)(On the printed circuit board)(3.{ Wt
o/ o \7 o
23-137

Contents
How to Use This Manual ICircuit Schematics (see Circuit Index)Fuse/Relaylnformation 6Ground-to-Componentslndex 6-6ComponentLocationPhotooraohs 201Conriector Views 202
Circuit Index
Accessory power socket 155Air conditionerAir delivery'96198 models 61'99-'00 models 61-2Blower controls'96198 models 60'99100 models 60-1Compressor controls 62Fans 63Anti-lock brake system (ABS) 44A/T gear position indicatorCVT 89All except CVT 89-1Automatic transmission controlsAll '96-'98 models except CVT and GX 39All '99100 models except CVT 39-8All GX models 39-8'96-'98 CVT 39-4'99100 cw 39-12Back-up lightsCoupe and Sedan 110Hatchback l'10-1Brake lightsAll Coupes and'96-'98 Sedans 110-15'99-'00 Sedans 110-16Hatchback 110-17Brake system indicator light'96198 models 7'1'99100 models 71-1Ceiling light 114-3Charging system 22Condenser fan 63Console lights 114Cruise control 34Dash lights 114Daytime running lights 110- 13Engine coolant temperature gauge 81-1Fog lights 110-10Front parking lights 110-2Fuel gauge 81-1Fuse/relay boxUnder-dash 6Under-hood 6-4Underhood ABS 6-3Gauges 81Ground distribution 14Ground-to-Componentslndex 6-6Hazard warning lightsAll except '99100 Sedans 110-6'99100 Sedans 110-8Headlights 110-12Headlight switch 100Heater - See Air ConditionerHorn'96197 models 40'98 model 40-1'99100 models 40-2lgnition key reminder 73lgnition systemAll '96198 models except Dl685 20All '99100 models except D16Y5 with Mn 2O-2All D1685 engines 20-2'99-'00 D 16Y5 with M/T 20
lndicators 80Integrated control unit 70lnterlock systemAll except'96J98 CVT 138'96198CVT 138-1License plate lightsAll Coupes and '96-'98 Sedans I l0-3'99100 Sedans 1 10-4Hatchback 110-5Low fuel indicator light 74Moonrool'96197 models |22'98-'00 models 122-1Odometer 81Oil pressure indicator light 80-3Power distributionBattery to ignition switch, fuses, and relaysFuses to relays and components 10-2Power door locksAll models without keyless entry 130'96-'98 models with keyless entry 130-2'99100 models with keyless entry 130-12Power mirrorsWithout detogger 141With defogger '141-2
Power windows 120Programmed fuel injection system (PGNr-Fl)All '96-98 models except D1685 23All '99-'00 models except D16Y5with M/T and D1685 24All D1685 engines 25'99100 D16Y5 with M/T 23Radiator fan 63Rear window defogger'96-,98 models 64'99100 models 64-1Seat belt reminder 73Security system'96.'98 USA HX, LX, EX 133'96-'98 Canada EX, Si 133'99TOO USA HX, LX, EX, DX.V Si 133-4'99100 Canada EX, Si 133-4All CX and DX models 133-8Speedometer 81Starting systemA./T (All except Dl685) 21A"/r (D16Bs) 21-1Manualtransmission 21-2Slereo sound system 150Supplemental rastraint system (SRS) 47Tachometer 81TailliqhtsAllboupes and'96-'98 Sedans 110-3'99100 Sedans 1 10-4Hatchback 110-5Trunk light 114-3Turn signal lightsAll except'99100 Sedans 110-6'99-'00 Sedans 1 10-8Vehicle speed sensor (VSS) 33Wiper/washerFront 91Rear 92
10

FED/YEL! il'Jlilli:Distribulon,
i
!aa
il-
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Fromnext page.FI
t
H
INTAKE '
AIR ;TEMPER. .ATURE(rAr)SENSOR 'PHO|O 4s i 4
BRN/BLK
c123PHO|O 40vlEw 19c123
PRIMARYHEATEDOXYGENSENSOR(HO2S)
PRIMARYHEATEDOXYGENSENSOR(H02S)
-- -.-g c123,7 ,t1":.," I :: ' t---o} "",'"?",vtEw 19ErKl i:: ll [ .________i
leggtqe"d! ll:: I | :Distribution. I I ,; ll ll :
ffi31i1'1 ! lii i l:i ioty I er-rcrwr | :
:i*-! ! i
:i ! ! i
-a-- Glol:i I I :"uu,
--------t; igul,.[l :g.ili'""'"t i
11TI i
#?:?.'A6tr
i
F -tt-*i - I - - - -(-Po"GFil PowERTRAIN
i sdltGr i irimari' ' I oR ENGINE
! ;il;n i nciis' 'lcortnor
hear.r 'l MODULE| , haat.. .tMvuuLE
I ; ;;ii;r i | (PcM oR EcM)
I | ------riPHOfOS6L ------ - ------J vtae al
(cont'd)
. I OR ENGINE' HOzS Primary i CONTROLI fruzs Fflmary a c(JNIHor Label VS celt Dumo HOzS' ' , primary | MOOULE
i l"dqanc6 vohags Befe{ence bell . heater i : !-1029 | (p-Q!/| OB: red$snce voltag€ Beftrence c€ll heater ' : HOzS | (PCM OB: insJt input voltage control control ; ; inpul I ECM), (rABELt Ms+) tlP-.vs-) (rp+) (Po2sHrc) ; , l"Y_ j r;!J?.*----i---
i
-l "*
I'*l*'l
*l
i iillirlr I
:L+.1 l----,. (_l_.o-l
: I annar-x | :
: I I see Grourd
23-13

-39. Cl16
- Gray- Rear ol engine, below intake manifold- Engine wire harness junction connector
41. C433
- Gray- Below center console- Connects main wire harness to A'/T gear position
switch pigtail
i-'-j-----lr-:-_-::::^-_---'18 BLK (G101)
s BLK (G101)
10 BLK (G101)
11 BLK (G101)
12 BLK (G101)
13 USA: BLK (G101)
14 BLK (G101)
L___-----J
2 *1: YEL/BLK*2iYEURED
(PGM-Fr)
3 *1: YEUBLK
(PGl\4-Fr)
4 *l:YEUBLK*2T YEURED(PGr\4-F|)
5 *1i YEL/BLK*2: YEURED(PGM-Fr)
6 *1: YEUBLK*2: YEURED(PGM Fr)
7 *1: YEUBLK*2: YEURED
1 BLK (Cruise conlrol)
2 l\,1ale - LT GRNFemale(Not used)
3 Male - YELFemale - YEURED(Back-up lights)
4 GRN/BLK(Back-up lights)
5 f,rale - GRN/YELFemale - BLU(A,/T controls)
6 l\.4ale - GRN/BLUFemale GRN(A,/T controls)
7 Male - GRN/ORNFemale - YEL(A/T conkols)
9 PNK (Cruise control)
1O BLI(WHT(Starting system)
11 BLI(RED(Starting system)
12 Male - GRNIVHTFemale - BLK/BLU(A,/T controls)
13 Male - GRN/REDFemale - WHT(A,/T controls)
14 Male - GRNFemale - RED(A,/T controls)
L_i9yj'L____i
'1: Allexcept GX'2: GX
Terminals grouped together areconnected by the same bus bar.
40. c401
- Gray- Behind left kick panel- Connects main wire harness to floor wire harness
All '96-'98 Models and '99100 GX Models:
1 *1: BLKWHT (PGM-F|)*2:YEL/BLU (PGl\4'Fl)
2 HatchbackiLT GRN/BLK(Rear wiper/washer).2: BLU/YEL {PGM-Fl)
3 Hatchback: LT GRN(Rear wiper).2: GRN/BLK (PGM'Fl)
4 *1:YEUBLU (PGM Fl)*2: GRN/VEL (PGl,I-Fl)
5 *1: GRN/BLK (PGM-FI)*2: WHT/RED (PGl\4-Fl)
*1= D16Y5iAll '98 modelsD16Y7r '97 California Coupe and Sedan LX, all '98 models
D16Y8: All '96-97 Coupes, '97 Calilornia Sedans, all '98 models
*2= GX models
'99-'00 Models except Gx:
6 BED/BLU(Seat belt reminder)
7 WHT/GRN (Fuse 51)
8 1.: LT GRN (PGM'F|)
I 1.i BLU (PGl\.4-Fl)
10 GRN (lgnition keyremrnoer)
11 LT GRN/RED(Ceiling light)
12 GRN/BLK(Back-up lights)
13 GFN,TVHT (Brake lights)
14 Except GX: YEUGBN
{PGM-Fr)
1 GRN/ORN(Power door locks)
2 BLK,ryVHT (PGM-Fl)
3 Coupe/SedaniGRNA/VHT(Power door locks)Hatchback:LT GRN/BLK (Rear
wiper)
4 Coupe/Sedan: BLU/BLK(Security system)Hatchback:LT GRN (Rear wipeo
5 YEUBLU (PGl\4-Fl)
6 GRN/BLK (PGM,FD
7 RED/BLU(Seat belt reminder)
8 *3: WHT/RED(Power door locks)
9 *3: BLU/RED(Power door locks)
10 '3: BLU^VHT(Power door locks)
11 l\.4ale -
Female - WHT/GRN(Fuse 51)
12 LT GRN (PGM-FD
13 BLU (PGr\4 Fr)
14 GRN(lgnition key reminder)
15 LT GRN/RED(Ceiling light)
16 GRN/BLK(Back-up lights)
17 GRN,ryVHT(Brake lights)
18 YEUGRN (PGI\4.FD
19 *3: YEURED(Power door locks)
20 Canada: BLU/YEL(Power door locks)-
*3= USA HX, LX, EX OX-V Si
202-11