Disc HONDA CIVIC 1997 6.G Workshop Manual

Cruise Control
t
D=
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Astuator Replacement
1.Pull back the boot, and loosen the locknut. Then dis-
connect the cable from the bracket.
Disconnect the cable end from the actuator rod.
Disconnect the 4P connector from the actuator.
Disconnect the vacuum hosa from the vacuum tank.Pull out the vent hose.
Remove the three mounting bolts and the actuator
with the bracket.
CABTI aP CONNECTOR
lf necessary, disconnect the cable end from the link-age over the accelerator pedal, then turn the grom-
met 90' in the bulkhead, and remove the cable,
Install in the revers€ order of removal, and adjust
free play at the actuator rod after connecting thecable (see ne)d column).
7.
VACUUM HOSE
23-244
1.
Actuator Cable Adjustment
Check that the actuator cable operates smoothlywith no binding or sticking.
Stan the engine. Hold the engine at 3,000 rpm withno load (Afl'in N or E, M/T in neutral) untit theradiator fan comes on, then let it idle.
Measure the amount of movement of the actuato.rod until the cable pulls on the accelerator lever(engine speed starts to increase). Free Dlay shouldbe 11 t 1.0 mm (0.43 I 0.04 in).
LOCKNUT FREE PLAY: 11 1 1.0 mm
{o.i|:l r 0.oit in}
lf free play is not within specs, loosen the locknut,
and turn the adjusting nut as required.
NOTE: lf necessary. check the throttle cable freeplay (see section 11). then recheck the actuator rodfree play.
Retighten the locknut, and recheck the free play.
ACTUATOR ROD

)Actuator Solenoid Test
1. Disconnect the 4P connector from the actuator'
ACTUATOR
2. Check for resistance between the terminals accord-
ing to the table.
NOTE: Resistance will vary slightly with tempera-
ture; sDecified resistance is at 70"F (20'C).
SAFETY VALVE
VACUUMVALVE
J
From VENTHOSE
+ To VACUUM
Terminalside otmale terminals
Terminal
Resistance (O) \
234
VENT SOLENOID40 600o---o
VACUUM SOLENOID30- 500G---o
SAFETY SOLENOID40- 600o---o
l)
TANK
23-249

Control Unit Input Test ('96 - 98 models and'99 - 00 models without
Keyless Entry System)
1. Remove the driver's door panel (see section 20).
2. Disconnect the 12P connector from the control unit.
3. Inspect the connector and socket terminals to be sure they are all making good contact
a lf the terminals are bent, loose or corroded, repair them as necessary, and recheck the svste-
. lf the terminals look OK, make the following input tests at the connector.
- lf any test indicates a problem, find and correct the cause, then recheck the syslem
lf all the input tests prove OK, the control unit must be faulty; replace it.
.I2P CONN€CTOR
Wire side o{ femele terminals
*: With keyless entry system
l-llcont d)
23-257
YEL/RED
BLU/RED
15
1812
BLU/WHT

Power Door Locks
Control Unit lnput Test ('96 - 98 models and'99 - 00 models without
Keyless Entry Systeml (cont'dl
Disconnect the 12P connector from the power door lock control unit.
CAUTION: To prevsnt damage to the actuator, apply battery voltage only momentarily.
Cavity WireTest conditionTest: Desired resultPossible cause if result is nol obtained
*: With keyless entry system
Reconnect the 12P connector to the power door lock control unit.
Cavity WireTest conditionTssl: Desirsd losullPossible cause it resull b not obtained
4BLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G55'l ). An open in the wire
WHT/GRN
Under all conditionsCheck for voltage to ground:
There should be battery voltage.
. Blown No. 51 (20 A)fuse in the
under-hood fuse/relay box. An open in the wire
2YEURED
Connect the YEURED
terminal to the WHT/
GRN terminal, and the
WHT/RED terminal to
the BLK terminal
momenraflty.
Check door lock operation:
All passenger's doors should
untocK.
Blown No. 51 {20 A) fuse in the
under-hood fuse/relay box
Faulty actuator
An open in the wire
3BLU/RED
Connect the BLU/RED
terminal to the WHT/
GRN terminal. and the
WHT/RED terminal to
the BLK terminal
momenraflry.
Check door lock operation:
Driver's door should unlock.
5WHT/RED
connect the WHT/RED
terminal to the WHT/
GRN terminal, and the
YEL/RED terminal to
the BLK terminal
momenrafl ty.
Check door lock operation:
All passenger doors should lock.
BLU/YEL
Under all conditions.Check for continuity between the
power door lock control unit l2P
connector No. 6 terminal and
audio unit 16P connector No. 3 ter-
minal: The.e should be continuity.
An open in the wire
GRN,ryVHTDriver's door lock
switch in LOCK
Check for voltage to ground:
There should be 1 V or less.
Faulty driver's door lock switch
Poor ground {G551)
An open in the wire
8GRN/ORNDriver's door lock
switch in UNLOCK
7BLUA/VHT
Driver's door lock knob
in LOCK
Check for voltage to ground:
There should be 1 V or less.
Faulty driver's door lock actuator
Poor ground {G551)
An open in the wire

)Control Unit Input Test ('99 - 00 models with Keyless Entry System)
1.Remove the driver's kick panel.
Disconnect the 18P connector from the control unit.
Inspect the connector and socket terminals to be sure they are all making good contacl.
. lf the terminals are bent, loose or corroded, repair them as necessary, and recheck the system
. lf the terminals look OK, make rhe following input tests at the connector.
- lf anv test indicates a problem, find and correct the cause, then recheck ihe system
- lf all the input tests prove OK, the control unit must be faulty; replace it
Wire side oI female terminals
Disconnect the 18P connector from the power door lock control unit.
CAUTION: To provent damage to the actuator, apply battery Yoltage only momentarily.
Cavity Wir€ Test conditionTest: Desired resultPossible cause if result is not obtained
BLK/YELRED/SLK
25618
910/,'2 ,/
'151718
LTWHT
17BLKUnder all conditionsCheck for contlnuity to ground:
There should be continuity.
. Poor ground (G551)
. An open in the wire
t8WHT/GRN
Under all conditionsCheck tor voltage to ground:
There should be battery voltage.
. Blown No. 5'1 (20 A) luse in the
under-hood tuse/relay box
. An open in the wire
4B LK/YEL
lgnition switch ON (ll)check for voltage to ground:
There should be battery voltage.
Blown No. l4 (7.5 A) fuse in the
under-dash fuse/relay box
An open in the wire
(cont'd)
23-259
l-r

Power Door Locks
Control Unit Input Test ('99 - 00 models with Keyless Entry System) (cont'd)
BLU/RED WHT/RED
8LU/WHT8LK/YELRED/BLK
2345618
91012/t/t517td
LT GRN,/RED
BLK
Wire side of female terminals
Disconnect the 18P connector from the oower door lock control unit.
CAUTION: To prevent damage to the actuator, apply baftery voltage only momentarily.
Cavity WileTest conditionTest: Desired resultPossible cause if result is not obtained
BLU/RED
YEL/RED
WHT/GRN
GRN/WHT
IYEURED
Connect the YEURED
terminal to the WHT/
GRN terminal, and the
WHT/RED terminal to
the BLK terminal
momenraflty,
Check door lock operation:
All passenger's doors should
untocK.
Blown No. 51 (20 A) fuse in the
under-hood fuse/relay box
Faulty actuator
An open in the wire
5BLU/RED
Connect rhe BLU/RED1
terminal to the WHT/
GRN terminal, and the
WHT/RED terminal to
the BLK terminal
momenlaflry_
Check door lock operation:
Driver's door should unlock.
7WHT/RED
Connect the WHT/RED
terminal to the WHT/
GRN terminal, and the
YEURED terminal to
the BLK terminal
momenlaflry.
Check door lock operation:
All passenger doors should lock.
23-260

Power Door Locks
Audio Unit {Keyless Receiver Circuitl Input Test ('96 - 98 models}
Remove the audio unit, then disconnect the A and B connectors (see page 23-189).
Inspect the connector and socket terminals to be sure they are all making good contact
. lf the terminals are bent, loose or corroded, repair them as necessary, and recheck the system
. lf the terminals look OK, make the following input tests at the connector.
- lf anv test indicates a problem, find and correct the cause, then recheck the system
lf all the inout tests prove OK, the control unit must be faulty; replace it.
A CONNECTOBB CONNECTOR
16P CONNECTORS
AUDIO UNIT
L
2.
WHT/BLU YEL/RED
{KEYLESS RECEIVER CIRCUIT}
23-262

)
l-l
Disconnect the A and B connectors from the audio unit.
Cavity WireTest conditionTest: Desired resultPossible cause if result is not obtained
Reconnect the B connector only to the audio unit.
Cavity WireTest conditionTest: Desired resultPossible cause iI result is not obtained
B9GRN/ORN
Driver's door lock
switch in UNLOCK
Check for voltage to ground:
There should be 1 V or less.
. Poor ground 1G551). Faulty driver's door lock switch. An open in the wire. Short in the wireDriver's door lock
switch in LOCK
Check for voltage to grou nd:
There should be 4 V or more.
810G R NAr'r'HT
Driver's door lock
switch in UNLOCK
Check for voltage to ground:
There should be 4 V or more.
. Poor ground (G551)
. Faulty driver's door lock switch. An open in the wire. Shon in the wireDriver's door lock
switch in LOCK
Check lor voltage to ground:
There should be I V or less.
23-263
A4WHT/BLU
LJnder all conditionsCheck {or voltage to ground:
There should be battery voltage.
. Blown No. 47 (7.5 A) tuse in the
under hood fuse,i relay box. An open n the w re
A5YEL/RED
lg nition swirch ACC (l)Check for voltage to ground:
There should be battery voltage.
Blown No. 28 , I0 A) f use in the
under dash fuse.elay box
An open " :ne n re
Check for voltage to ground:
There should be battery voltage.
Check for continuity to groundr
There should be continuity.
B o$. \. '.1 - 5 A' iuse n the
,,^oe' aas_'-se relay box
A_ ooe^ ' :ne wrre
Pc.' E'o--d rG401, G402)
A- ooen n lhe wire
B6B LK,/YE L
lgnition switch ON0l)
8158LK
Under all conditions
B1BLU/RED
lgnition key inserted
into the ignition key
swrtch
Check for voltage to ground:
There should be 1 V or less
Check for voltage to ground:
There should be 4 V or more
Poor ground (G401, G402)
Faulty ignition key switch
An open in the wire
Short in the wire
An open in the wireCheck for continuity berwee. lFe
audio unit 16P connector l-o 3ler-
minal and power door lock control
unit 12P connector No. 6 lermrnal:
There should be continu ty
lgnition key removed
from the ig nition key
swtlcn
B3B LUlt/E L
U nderall conditions
B8LT GRN/
BLK
Ceiling light switch in"middle position"
Connect to ground:
The ceiling lighr shouldcome on.
Blown No.43 (7.5 A) fuse in the
under-hood Iuse/relay box
Blown ceiling light bulb
Fau lty ceiling light
An open in the wire
814LT GRN/
RED
Each door open, one at
a time
Check tor voltage to ground:
There should be'l V or less.
. Faulty door switch. An open in the wire
Br6GRY
U nderall conditionsConnect to groundl
Horn should sound.
. Blown No. 52 ('15 A) fuse in the
under-hood fuse/relay box
. Fau lty horn. Faulty horn relay. An open in the wire

Power Door Locks
Audio Unit lKeyless Receiver
Circuitl Terminals ('96 - 98 modelsl
CavityWireDestination
16P CONNECTOR
B1BLU/REDlgnition key switch
*82LT GRNTrunk latch switch
Ft2BLU/YELUnlock (Driver's door)
B4BLUValet switch
*85LT BLUSecurity {lN)
B6BLK/YE LNo. 14 (7.5 A) fuse
*81ORNSecurity (D2)
B8LT GRN/BLKCeiling light
B9GRN/ORNUnlock (All doors)
810GRNA/VHTLock (OutPutl
*811BLU/WHTLED O
*812WHT/BLKSecurity (D0)
+B 13YEL/BLUSecurity (D'l )
814LT GRN/REDDoor switch
B15BLKG round (G401, G402)
o toGRYnorn
*: For security system (option)
23-264
Driver's Door Lock Switch Test
1. Remove the inner handle (see section 20).
2. Disconnect the 3P connector from the door lock
switch.
Check for continuity between the terminals in each
switch position according to the table.
DRIVER'SDOORLOCKswtTcH
Terminal
Position123
LOCKo-----o
OFF
UNLOCKo----o

l
Driver's Door Lock Actuator Test
1. Remove the driver's door panel (see section 20).
2. Disconnect the 4P connector from the actuator.
J
Terminalside ofmale terminals
3. Check for continuity between the terminals in each
knob switch position according to the table.
4. Check actuator operation by connectlng power ano
ground according lo the table. To prevent damage
to the actuator, apply battery voltage only momen-
tarilY.
l-l5. lf the actuator fails to work properly. replace it
23-265
Terminal
F""lti* - lll
LOCKo
UNLOCK
Terminal
Fo"JJ'-lrlon';" -ll1
LOCK@o
UNLOCK
Passenger's Door Lodr Actuator Test
1.
2.
Remove the passenger's doo. pa^e see sect o'
201.
Disconnect the 2P connector from lhq aclualor
NOTE: The front passenger's door lock actualor ,s
shown; the left rear and right rear door lock act{,a
tors are similar.
Terminal side ol male terminals
3. Check actuator operation by conneclrng power and
ground according to the table To prevent damage
to the actuator, apply banery voltage only momen-
tarily.
4. lf the actuator Iails to work properly, replace it.
Terminal,2Position
LOCK O@
UNLOCK Oo