Door HONDA CIVIC 1997 6.G Repair Manual

Doors
Door Panel Replacement
NOTE; Take care not to scratch the door panel and otherpans.
1. Remove:
. Inner handle (see page 20-3)
. Mirror mount cover panel (see page 20-24)
2. lf applicable, remove the regulator handle by pulling
HANOLE
3. Remove the door grip cover and speaker cover, thenremove the screws.
>: Screw locations, 5POWER WTNOOWswtTct{
the clip out with a wire hook.
20-4
4. Release the clips that hold the door panel. Remove
the door panel by pulling it upward.
NOTE: Remove the door panel with as little bending
as possible to avoid creasing or breaking it.
95 mm {3.74 in.)
.L12 mm(0.47 in.) fTRIM PADREMOVER(Commercially
availablelSnap-on#A'177, o.equivalenllmm(0.04 in.l
r_
rr-l
45 mm(1.77 in.l
>i Clip loc.tions, 5
lu-i
J$- I
:fe i
cL,P / IREMovERil I
_ _t/
Dasconnect the;peaker connector,
5. lnstallation is the reverse of the removal procedure.

\:Outer Handle Replacement
NOTE: Raise the glass fully.
'1. Remove:
. Door panel
. Plastic cover (see page 2o-21
2. Pull out the retainer cliP.
6x1.omm Ii.e N.. tr.o rgf.-, I7.2 rbr.fi) ,2
C3.
CYLINDER PROTECTOR
LOCK CYLINDEB
RETAINERCLIP
Remove the bolts, then remove the cylinder protec-
tor, lock cylinder and outer handle.
>: Bolt locaiions,2
CYLINDER
LOCK CYLINDER
CYLINDER ROD
20-5
4. Pull out the outer handle. Pry the outer handle rod
out of its joint using diagonal cutters
NOTE:
a To ease reassembly, note location @ of the outer
handle rod on the joint before disconnecting it.
. Take care not to bend the outer handle rod.
o Use a shop towel to protect the opening in the
ooor.
OUTER HANDLEROD
DIAGONALCUTTERS
SHOPTOWEL
lnstallation is the reverse of the removal procedure
NOTE: Make sure the door locks and opens properly.
BUSHINGReplace.
\
,w.
5.
i4'

Doors
Latch Replacement
NOTE: Baise the glass fully.
1. Remove:
. Door panel (see page 20-4)
. Plastic cover (see page 20-2). Outer handle (see page 20-5)
Remove the bolt, then move the center lower channel
forwa rd.
Disconnect the connector, and detach the harness
clip from the door. Bemove the latch through the
hole in the door.
NOTE: Take care not to bend the inner handle rod,
outer handle rod, cylinder rod and lock rod.
>: Screw locations, 3
6 x 't.0 mm8 N.m (0.8 kgt m,6 tbf.ftl
4. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the inner handle rod and connector
are connected properly.
. Make sure the door locks and opens properly.
LOCK ROO
20-6
'1.
Glass/Regulator Replacement
Removel
o Door panel (see page 20-4)
. Plastic cover (see page 20-2l,
Carefully move the glass until you can see the bolts,
then remove them. Carefully pull the glass out
through the window slot.
NOTE: Take care not to drop the glass inside the door.
>i Bolt loc.tions,2
fi s'r.o-. iClb9.8 N.m 11.0 kst m,l
_-l't!!t ,/
GLASS
REGULATOR

\L
3. Disconnect the connector, and detach the harness
clip, then remove the regulator through the hole in
the door,
>: Bolt locations
a>,4
ttt*,
)
6x1.0mm8 N.m {0.8 kgl m,
B>,3
ar Nul locations, 3
It
6x1.0mm8 N.m 10.8 kgf m,6 rbt.ftlLoosen.
REGULATOR{Manualtype)
REGULATOR
4. Grease all the sliding surfaces of the regulator where
snown.
REGULATORMOTOR
lnstallation is the reverse of the removal procedure.
NOTE: Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance between the glass and glass run chan-
nel when the glass is closed. Adjusr the position of
the glass as necessary (see page 20-20).
20-7

Doors
Rear Door Index
,[D:
OUTERWEATHERSTRIP
INNERWEATHERSTRIP
DOORAdjustment,page 20-23
INNER MOLDING
fu4 ffir",
M
R*
/-HINGEPOWER WTNDOW \a-sw[cH
\\€\
\;\
€ -*r'
*e€
(=__: \:-? \
/\
/\/ DooR
/ GRIP
DOOnGRIPCOVER
o(x)RPROTECTOR
t\
\
PLASTICCOVER
20-8

Doors
Door Panel Replacement
NOTE: Take care not to scratch the door panel and otherparts.
1. Remove:
. Inner handle (see page 20-9)
. Regulator handle (see page 20-4)
2. Remove the door grip cover, then remove the screws.
>: Screw location3.2
20-10
3. Release the clips that hold the door panel. Removethe door panel by pulling it upward.
NOTE: Remove the door panel with as little bend-ang as possible to avoid creasing or breaking it.
,L12 mm(0.47 in.) T-TRIM PADREMOVER(Commercially
available)Snap-on#4177, orequival€nt
4
lNlrRrM PAD---_Jl iREMOVER .I+ ]
F/
rt{-
lmm l---4 ,nu"(o.o1in.l 1 f- -l45 mm '
11.77 in.l
>rClip locations, T
4. Installation is the reverse of the removal Drocedure.

tOuter Handle Replacement
NOTE: Raise the glass fullY.
1. Remove:
. Door panel
. Plastic cover (see page 20-8)
2. Remove the screws.
>: Screw locations, 3
6x1.0mm6 N.m {0.6 kgf m,4 tbf.ftl
a\
3. Move the latch down, and remove the bolts.
>: Bolt locations,2
6x1.0mm9.8 N,m )11.O kst.n,7.2lbiftl //
4. Pull out the outer handle. Pry the outer handle rod
out of its joint using diagonal cutters.
NOTE:
. To ease reassembly, note location O of the outer
handle rod on the joint before disconnecting it.
. Take care not to bend the outer handle rod.
. Use a shop towel to protect the opening in the
door.
BUSHINGReplace.
OUTERHANDLEROD
5.
o
DIAGONAL \
:"'* ,w,
lnstallation is the reverse of the removal procedure
NOTE: N4ake sure the door locks and opens properly.
SHOP TOWEL
20-11

Doors
Latch Replacement
NOTE: Raise the glass futty.
1. Remove:
. Door panel (see page 20-10). Plastic cover (see page 20-8). Outer handle (see page 2O-1 ,l
2. Remove the lock crank and clip.
>: Screw location, I >: Clip location, I
qn@l # |
_ __) _-__)
LOCKROO
LATCH
Remove the rear channel collar.
NOTE: Take care not to bend the lock rod and innerhandle rod.
Disconnect theconnector.
6x1.0mm8 N.m (0.8 kgt m,
5.
6 tbtttl
Remove the latch through the hole in lne door.
lnstallation is the reverse of the removat proceoure.
NOTE: Make sure the door locks and opens properly.
20-12
,,< 8 N.m to.8 ksf.m, 6 tbt.ftt
IDF-IIID I
.)-__,/
2.
L
p o'r.o-,n I@ 9.8 N.m {t.o kof.m. I
.- :'zulnt -
/
3. Carefully lower the glass. Remove the bolts andscrew from the rear channel, then remove the glassfrom the rear channel.
NOTE: Take care not to drop the glass inside the door.
>: Bolt. screw locations
A, 1 , c, 1I
q)h:iT(--n,,". i m
- - illt) '/ -)
Glass/Regulator Replacement
Remove:
. Door panel {see page 20-10). Plastic cover (see page 20,8)
Carefully move the glass until you can see the bolts,then remove them.
NOTE: Take care notto drop the glass inside the door.
>: Eolt locations, 2
6x1.0mmB, 1

t}
4. Carefully remove the glass from the window slot.
c\
REARCHANNELCOLLAR
Remove the outer molding, then
Ier grass.
remove the quar-5.
\
6. Disconnect the connector, and detach the harness
clip, then remove the regulator through the hole in
the door.
>: Bolt locataons
A>,2 ]6x1.0mm L
[l o t't.- to.a rsl -. j
fr e ttt ttt )---.---.-,/
B >,26 x 'l.0 mmI N.m {0.8 ksl'm,6 tbf.ft)
I
)
OUARTER

20-13
7.
CLIP
Grease all the sliding surfaces of the regulator where
shown.
NOTE:
a lf necessary, remove the power window motor
from the regulator.
. Before removing the power window motor, scrloe
a line across the sector gear and regulator.
SECTOR GEARREGULATOR
POWER WINDOWMOTOR
>: Bolt locations,3POWERwTNDOWMOTOR
l'

-... er
A nicuuron
8. lnstallation is the reverse of the removal procedure.
NOTE: Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance between the glass and glass run chan-
nel when the glass is closed. Adjust the position of
the glass as necessary (see page 20-20).

Doors
Door Index
2DI3D:
OU?ERWEATHERSIRIP
GLASS GUIDECLIP
I sAsH
€*/
.u\
\Y\I
et'
SPEAKER COVER
INNER HANDLE
ii MTRROR MOUNT<]<-- COVER PANEL
-it v
$=-!xtruce
re
(sqjR5f"'
@." \s-l
h-P
-Qa,
(l+,
@
TRIM(with power door locks)
eowen ooon

rocK swrrcH
\b
INNEF HANOLETRIM{without power
dD door locks)
DOORAdjustment,page 20-23
BRACKET
dl
h
W/
ARMRESTPOCKET
;ril;"i-"- 9
JE
powen____-.-@
wtNDow .*\L'l
swrrcH
t
-p
Q*-BsfL-,"ARMRESTPOCKETlwith power
PLASTICCOVER
,",
S
dnJ.*-{
r-1*{
,P
SPEAKER
20-14