Repair HONDA CIVIC 1997 6.G Manual PDF

Emission Control System
Evaporative Emission (EVAPI Controls {cont,dlJ
FUEL TANKPRESSURE SENSORSU8-HABNESS6P CONNECTOR 1C574 tC568)rt
PTANK
{LT GRN}
PTANK
ILT GRN}
Wire side of female terminals
(From page 11-277)
Check for a short in the wire{PTANK line):At the access panel side, measure voltage between the fueltank pressure sensor sub-harness6P connector No. 2 terminal andNo. 6 terminal.
ls there approx. 5 V?
Chock lor a Short in the wi.e(PTANK line):1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector A (32P).
3. Check for continuity betweenthe fuel tank pressure sensorsub-harness 6P connector No.2 terminals and body ground.
Repair short in the wi.e betwsenthe luel tank pressure sensor andECM/PCM {A291.
Subsiitute a known-good ECM/PCM and rechock. lf symptom/indication goes away, replac€ theoriginal ECM/PCM.
11-278

Emission Control System
Evaporative Emission (EVAPI Controls (cont'dl
\v
ECM/PCM CONNECTOR D {16PI
PTANK
{LT GRN)SG2 (GRN/BLK}
Wire side of female terminals
lFrom page 11-2791
Check for an open in the wire{PTANK line):Measure voltage between ECM/PCM connector terminals D15and D]1.
Repair open in the wire betweenECM/PCM lD15) and luel tankpressuae sensor.
ls there approx. 5 V?
Substitute a known'good ECM/PCM end recheck. lt symptom/indication goes awav, replace theoriginal ECM/PCM.
-2AO

\
'99 - 0O modols except Dl5Y5 engine with M/T:
rFo45'::n":"tooIindicatesDiagnosticTroub|ecode(DTc)P0453:Ahighvo|tageprob|emintheFUelTankPressure
Wire side of temale terminals
FUEL TANKPRESSUNE SENSOR
SUB.HARNESS6P CONNECTOR {C574 (C568)}}
vcc2{YEL/BLUI
sG2IGRN/BLK)
Wire side of female terminals
PTANK{LT GRNI
(cont'd)
11-281
ECM/PCM CONNECTOR A {32P)
PTANK {LT GRN)
The MIL has been reported on.
DTC P0453 is stored.
Check the vacuum lines:
Check the vacuum lines ot the
fuel tank pressure sensor for mis-
routing, leakage, breakage and
clogging.
Are the vacuum lines OK?
Problem verilication:1. Do the ECM/PCM Reset Proce-
du re,2. Remove the fuel fill caP
3. Turn the ignition switch ON (ll).
4. Monitor the FTP Sensor volt'
age with the Honda PGM
Tester, or measure voltage
between body ground and
ECM/PCM connector terminalA.29.
lntermittent failuro. svstem b OK
at this time. Check for Poor con_
noctions or loo3€ wire3 at C131
{located under tight side of dash),
C4Ol {located above underdash
fuse/relay boxl, C57{ (C5681'
llocaled unde. access Panell,C792 {fuel tank Pressure sensorl
aod ECM/PCM.
ls there approx.2.5 V?
Ch€ck for an open in the wira
{SG2line):1. Turn the ignition switch OFF.
2. Reinstall the fuel fill caP
3. Remove the access Panellrom the floor.
4. Disconnect the fuel tank Pres-sure sensor sub-harness 6P
5. Turn the ignition switch ON (ll)
6, At the access Panelside, mea-
sure voltage between the fuel
tank pressure sensor sub_har-
ness 6P connector termlnals
No.5 and No.6.
Repair open in the wire between
the fueliank Pres3ure 3ensor and
ECM/PCM {Cl8).ls there approx.5 V?
Check lor an oPen in the wire
{PTANK linel:At the access Panel side, mea
sure voltage between the fuel
tank pressure sensor suo_harness
6P connector No. 2 terminal and
No. 6 terminal.
ls there approx. 5 V?
(To page 11.282)

\
t,96 D16Y8 engine (coup6l,'9? Dl6Y7 engine (coupe: KL model, sedan: KL (LX) model)"g7 Dl6Y8 ongine (coupe: all mod-
els, sedan: KL model,'98-8ll modelsl 39 - 00 Dl5Y5 engine with M/Tl:
The scan tool indicates Diagnostic Trouble code (DTc) P1456: Evaporative Emission (EVAP) control system leak
detected (fuel tank sYsteml
The scan tool indicates Diagnostic Trouble Code (DTC) P1457: Evaporative Emission (EVAP) control system leak
detected (EVAP control canister system).
Fr4t6l
fF14s7
Possible Causs
. Fuel fill cap
. Vacuum Connections
. Fuel Tank
. EVAP Control Canister Vent Shut Valve
. EVAP Control Canister Vent Shut Valve Circuit
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Bypass Solenoid Valve
. EVAP Bypass Solenoid Valve Circuit
. Fuel Tank Pressure Sensor
. Fuel Tank Pressure Sensor Circuit
. EVAP Control Canister
. Throttle Body
Troublsshooting Flowchart
VACUUMPUMP/GAUGE,0 - 30 in.HgA973X - 041 -
xxxxx
I
EVAPCONTROL
.4, cANrsrER
re ./ VALVE
{S----r*::n
\(cont'd)
- The MIL ha3 been rePofted
on.- DTC P1456 or P1457 is stored.
Check the EVAP control canbtol
vent shut valve:1. Disconnect the vacuum hose
Irom the EVAP three waY
valve and connect a vacuurnpump to the hose.
2. Remove the EVAP control
canister vent shut valve Irofi
the canrster.3. Turn the ignition switch ON (lli
4. Apply vacuum to the hose.
Chock for . shon in the wire(VSv linel:Disconnect the 2P connector {rom
the EVAP control canister vent
Does the valve hold vacuum?
Repair short in the wir€ betwcen
the EVAP control canister vent
shut v.lve and tho ECM/PCM
tA29|.
Does the valve hold vacuum?
Check the EVAP control canister
vent shui valve:1. Turn the ignition switch OFF.
2. Connect ECM/PCM connectorterminal A29 to body ground
with a iumPer wire.
3. Turn the ignition switch ON (ll).
4. Applyvacuum to the hose
Reohce the EVAP control canis-
ter vent shttt valve.
Does the valve hold vacuum?
ECM/PCM CONNECTOR A {32P)
37I9t01t't2t3t5t6ItItt9202a2a
25aA
ILT GRN/W{T) I JUMPER WIRE
Wire side of femll terminals
(To page 11-284i(To page 11 284)
11-283

Emission Control System
Evaporative Emission (EVAPI Controls (cont'dl
1
EVAP CONTROLCANISTER VENT SHUTVALVE 2P CONNECTOR IC141}
lltrt+ rcl
o) (8LK/YErl
I
temale terminalsWire side ot
ECM/PCM CONNECTOR A (32PI
VSV ILT GRN/WHT}
'l'
Wiro side of lemaletgrminals
VACUUMPUMP/GAUGE,0 - 30 in.Hg4973X -
041 - XXXXX
(From page 1l-283)
{To page 1l-285}
Check the vacuum whon cold:1. Disconnect the vacuum hoseshown from the EVAP controlcanrster and connect a vacuumgauge to the hose,2. Start the engine and allow itto idle.NOTE: Engine coolant tem-perature must be below 154oF(68'C) or lVC switch OFF.3. Ouickly raise the engine speedto 3,000 rpm.
(From page l1-283)
Check for an open in tho wire(lGl line):1. Turn the ignition switch OFF.2. Disconnect the 2P connectorlrom the EVAP control canis-ter vent shut valve.3. Turn the ignition switch ON (ll).4. Measure voltage between theEVAP controlcanister vent shutvalve 2P connector terminalNo. 2 and body ground.
Repair open in the wire betwe€nthe EVAP control c.ni3tei ventshut valve and th6 No. 15 ALTER-NATOR SP SENSOR 17.5 Al fuse.
Cfisck tor an opon in the wire (VSVline):1. Turn the ignition switch OFF.2. Beconnect the 2P connectorto the EVAP control canistervent shut valve.3. Turn the ignition switch ON (ll).4. Measure voltage betweenECM/PCM connector termi-nals A29 and Al0.
Rep.ir open in the wire betwoonthe EVAP control canister ventshut valve and th€ ECM/PCMtA29t.
ls there battery voltage?
Replace th6 EVAP control canis-ter vent 3hut valve.
PGT (BLKI
:lI23l'ltl'l lelsl ro Ir I1213t6€lnltlr@/lzzl zs f il
25
11-284

Emission Control System
(From page 11 285)
Check lor an op€n in the wire{PCS line}:1. Turn the ignition switch OFF.2, Reconnect the 2P connector lothe EVAP purge control sole-noid valve.3. Turn the ignition switch ON (lll.4. Measure vo ltage betweenECM/PCM connector terminals415 and A]0.
Repai. op€n in the wire bGtweenthe EVAP purge control solenoidvalve and the ECM/PCM {A151.
Substitute a known-good ECM/PCM and retest. tf sympiom/indi-cation goes away, replac6 theoriginal ECM/PCM.
Evaporative Emission (EVAPI Controls (cont'd)
(From page 11'285)
(To page 'l1 287)
\.
ECM/PCM CONNECTOR A {32P}
PCS{RED/YEL)
PGl
{BLK)
Wire side oftemaleterminals
EVAP BYPASSSOLENOID VALVE
O.RINGBeplace.
PUMP/GAUGE,0 - 30 in.HgA973X -
041 -
xxxxx
EVAP TWO WAY VALVE
EVAP IWO WAY
Check the EVAP two way valvo:See EVAP two way valve test (seepage 11'294).
Replace tho EVAP two way valve.
Check the EVAP bypr$ 3olenoid
1. Disconnect the vacuum hosefrom the EVAP two way valveand connect a vacuum pumpto the hose.2. Turn the ignition switch ON lll).3. Apply vacuum to the hose.Check tor a short in the wire{2WBS linel:Disconnect the 2P connector fromthe EVAP bypass solenoid valve.Does the valve hold vacuum?
Repair short in the wire betwe€nEVAP bypass sol€noid valve andrhe ECM/PCM lA28).
Does the valve hold vacuum?
11-286

\
EVAP CONTROLCANISTER VENT SHUTVALVE 2P CONNECTOR IC141I
Wire side of temale terminals
ECM,/PCM CONNECTORS
tG1IBLK/WHT}
A973X -
0/r1 - XXXXX
Wire side of femaletermrnats
\
?,T-t
fl
VACUUMPUMP/GAUGE, 0 -30 in.Hg
\(cont'd)
11-289
{From page l1 288}
{To page 11-290)
Ch€ck the vac[um when cold:1, Disconnect the vacuum hoseshown from the EVAP controlcanister and connect a vacuumgauge to the hose.2. Start the engine and allow it
to idle.NOTEi Engine coolant temperature must be below 154"F(68'C) or Ay'C switch OFF.3. Ouickly raise the engine speedto 3,000 rpm.
(From page 11-288)
Check for an open in tha wire(lGt linol:1. Turn the ignition switch OFF.2. Disconnect the 2P connectorfrom the EVAP control canis-ter vent shut valve.3. Turn the ignition switch ON lll).4. Measure voltage between theEVAP control canister vent shut
valve 2P connector terminalNo.2 and bodyground.
Repair open in the wire betweenthe EVAP control canister ventshut valve .nd the No. 15 ALTER-NATOR SP SENSOR {7.5 A)fu3e.
ls there battery voltage?
Ch€d( for an op€n in the wiie IVSVlinel:1. Turn the ignition switch OFF.
2. R€connect the 2P connectorto the EVAP control canistervent shut valve,3. Turn the ignition switch ON (ll).
4. Measure vo ltage betweenECM/PCM connector termi-nals A4 and 82.
Repair open in the wire bctweenthe EVAP control canistor ventshut valve and lhe ECM/PCM{44t.
ls there battery voltage?
Rcolaco tho EVAP control canis.t6r vent shut valvo.
a t32P)
-

Emission Control System
Ch€ck the EVAP purge controlsolenoid valv6:1. Disconnect the 2P connectorfrom the EVAP purge controlsolenoid valve.2. Ouickly raise the engine speedto 3,000 rpm.
Insped vacuum hose routing.lf OK. roplace the EVAP purge
control solonoid valve.
Chock tor r short in the wir€
{PCS line):1. Turn the ignition switch OFF.2. Disconnect ECM/PCM connec-tor A (32P).
3- Check tor continuity betweenthe EVAP purge control sole-noid valve 2P connector termi-nal No. 2 and body ground.
Check the vacuum when hot:1. Turn the ignition switch OFF.2. Block the rear wheels and setthe parking brake.3. Jack up the lront of the vehi-cle and support it with safetystands.4. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutrali until
the radiator fan comes on, thenlet it idle.5. Check for vacuum at the vac-uum hose with transmissionin gear (A/T in E position,
lvl/T in 1st gear) after startingthe engine.6. Ouickly raise the engine speedto 3,000 rpm.
Rooair shoft in the wire belwegnthe EVAP pulg6 control solenoidvalvs and tho ECM/PCM {A61.ls there continuity?
Substitute a known-good ECM/PCM and rech6ck. lt 3ymptom/indicrtion 90e3 rway, r6plac6 th€o.iginal ECM/FCM.
Check th€ EVAP purge controlsolenoid valve:1. Turn the;gnition switch OFF.2. Disconnect the 2P connectorfrom the EVAP purge controlsolenoid valve and warm itup to normal operating tem-perature again if necessary.3. Start the engine.4- At the harness side, measurevoltage between the EVAPpurge control solenoid valve2P connector terminal No. 1and No.2 with the transmis-sion in gear {A/T in E posi-tion, M/T in lst geari.
In3pect vacuum hoae routing.lf OK, repl.ce EVAP purge con-trol solonoid valve.ls there battery voltage?
Chock for an open in the wire(lG1 lina):At the harnoss side, measure volt-age beNveen the EVAP purge con-trol solenoid valve 2P connectorterminal No. 1 and body ground.
Repair open in the wire b€lwe€nEVAP purge contrl 3olenoid valv6and lhe No. 15 ALTERNATOR SPSENSOR 17.5 A, fu3e.
ls there battery voltage?
Evaporative Emission (EVAPI Controls (cont'dl
(From page 11-289)
(To page 11-291)
11-290
IJ
EVAP PURGE CONTROL SOLENOIDVALVE 2P CONNECTOR IC114I
PCS
IRED/YEL)
temaletermrnars
of
PCS(RED/YEL)
tGlIBLK/YEL)
{To page 11 291)

Emission Control System
Evaporative Emission (EVAPI Gontrols (cont'd)EVAP BYPASSSOLENOID VALVEY
(From page l1'291)
Check for a short in the wire{2WBS linel:Disconnect the 2P connector {romthe EVAP bypass solenoid valve.
Does the valve hold vacuum?
Repair short in the wire betweenEVAP bypass solenoid velve andrhe ECM/PCM {A3).
Ooes the valve hold vacuum?
Check the EVAP bvpr$ 3olenoid
1. Turn the ignition switch OFF.2. Connect ECM/PCM connectorterminal A3 and body groundwith a jumper wire.3. Turn the ignition switch ON (ll).Ch€ck lor an op.n in the wirellcl linol:1. Turn the ignition switch OFF.2. Disconnect the 2P connectorfrom the EVAP bypass sole-noid valve.3. Turn the ignition switch ON (lll.
4, Measure voltage between theEVAP bypass solenoid valve2P connector terminal No. 1and body ground.
Does the valve hold vacuum?
Repair open in the wir6 b€tw€€nEVAP purg6 control 3olanoid valveand the No. 15 ALTERNATOR SPSENSOR {7.5 A) Iuse.
Wire side ol female terminals
EVAP SYPASS SOLENOIOVALVE 2P CONNECTOR IC793}
tG1{BLK/WHT)
Wire side offemaleterminals
{To page 11 293)
11-292
(To page 11 293i

Automatic Transmission
Special Tools ......... .....'."".'-.-.' 14'2
Description .,....................-...... 14-3
power Flow ......,................. 14"6
Elestronic Control System .... . ................'..'.'.. 14-13
Hvdraulic Control .....'......" 1'l-19
Hydraulic F|ow...... .'.'.".'....11-21
Lock-up System '............ ... t/t'33
Electrical System
Component Locations....,.............'......'.............'.,. 14'39
PCM Circuit Diagram
lA/T Control Syst€m: '96 - 98 Models) .........'.. 1/t-40
PCM Tarminal Volt8ge/Measuring Condhions
{'96 - 98 ModeblA/T Control System ............
PCM Circuit Disgram(A/T Conlrol System: '99 - 00 Modsls) '..........' 14-44
PCM Terminal Voltage/Measuring Conditions('99 - 00 Models)A/T Control System ...
Troubleshooting Proceduros ....
Symptom-to-ComPonent Chari
Efectricaf SFiem - '96 - 98 Models '..-.-..."'.'..11-52
Eloqtrical System -'99 - 00 Modols ... .........". 1+54
EleclricatTroubl$hooting ('96 - 98 Models)
Valve Body
Repair .................... ........'.... 14-139
Valve
Assembly
ATF Pump
1,1-1i10
Inspection ...........'.......... 14-141
Main Valvs Body
Disass€mbf y/lnspoction/R.sssembly .'.'.'.'.. -. -. 1 1-1 12
Secondsry Valve BodY
Disa$embfy/lnspoction/Rsassembly ......'.'.'.'. 11-111
Regulator Valve Body
Disa$embly/lnspoction/Rea3sembly ..........'... 14-1{5
Servo Body
Disassombly/lnsp€ction/Reassembly .".'........ 14-146
Lock-up Valv6 Body
Dis$s.mbf y/ln3poction/Rea$embly .'.. -. -..'.'.' 1 1-1 17
Mainsh!ft
Dkassembly/lnep€ction Reassembly ..'...'........ 14'148
Inspoction .............'..........'. l it-149
Countsrshaft
Disa$embly/lnspeqtion/Rea3sembly .......'...'.. 1a-l51
Dba$ombly/Re$s.mblY11-152
til-46
I rl-48
Troubleshooting Flowcharts
Electrical Troubleshooting ('9!t - 00 Models)
Troublsshooting Flowchart3
Lock-up Control Solenoid vslvo A/B AssemblY
RePlacoment
Shift Cont.ol Solenoid Valve A/B A3sembly
Inspestion
Ona-way Clutch
Disassembh/lrupoction/Rca$embly .. "'........ l4-155
Clutch
lllustlttcd Ind.x {A48A, B4RA Transmlssion) ..' 14-156
tustr.tod Index (MrnA Transmi$ionl ............ til-158
...................... 14-153
L
14-56
1+81'
14-105
1+105
Replacoment ......
Mainshaft/Countorshaft Spo€d Sonsors
Replacemsnt ......'."'........... lit'108
Hydraulic System
Symptom-to-Componeni Chart
Hydraulic Sydemr+109
t4-113
1+116
11-117
Rea$emblY
14-106 Difforrr ial
llhdraied Index........ t4-156
B.ckhrh ln3poction. 14-167
Boaring Roplacemont..-..........11-167
..... 14-108 Diftrrsniial Carrior Repl8cemeni .'.-.............'...' lil-168
Oil Sall Romovalt4-t 59
Oil Soal ln3tallstion/Sidc Clearance'......'.....'... 1'l'169
Torqua Convertcr Housing Boarings
Mlin3haft Besring/Oil Scal Roplac.ment ."..'.. lil-172
Counio6hatt Betring R.plscem.nt ..'...... ....... 14-173
Test.....,......14-106
14-107
14-160
11-162
11-171
11-175
Replacement
Test .....,.,..........
Road Te3t
Linear Solenoid AsssmblY
Stall Speed
lllustrated Indax
Transmission/End Cover'. ....
Transmission Hou3ing,.............'.'......'....""..-.-.. 11-128
Torque Conve.ter Housing/Valvo Body ........... 14-130
End Cover
14-itB Park Stop
1+119 In3pection/Adiustmsnt...'......'.'............'...."""'14-175
Transmbgion
Reassombly
11-122 Torquo Convertet/Drivr Plsie ............'.'............'.. . l4-182
Transmission
11.726 Inrtallation
Tranlmission Housing Boarings
Msinsh.ft /CounteEhaft Bearings
B!pltcomgnt
Rcvo.3s ldlor Gear
lnrtallation
Cooler Flushing ..
Shift Cabls
Test
Fluid Level
Checkin9 .........."..'.'.....
Changing
Pressure Testing
Transmission
Transmission
Rgmoval ..
lil-176
.'..........'.'.'..... 1'l-183
.... lil-187
11-132Adiustmont
RemovaUlnttallation1,1-190
lit-191Transmisgion Housing
Removal ... '.'...... ......'..... 14-l3il
Tolque Convgrter Housing/valvs Body
Rsmoval .........,...... ............. 14-136
Valve CaDs
Description .......'................. t 4'138
Shift lndicator Panel
Adiu3tmant ..'.................. 14-192
ATF Coolor Hoses
Connection ..,............,.,....... l'l-192
Shift Lever .,........