vti HONDA CIVIC 1997 6.G Workshop Manual

D16Y5, D16Y8 engines:
DRAIN BOLT39 N.m 14.0 kgt'm,
Apply liquid gasket to
these points.
OIL PANRefer to page 7-25
when installing.WASHERReplace.
29 lbl.tt)
\
\^
6 x 1.0 mm q%
P
I
FLYWHEEL COVER(M/T}
12 x 1.0 mm118 N.m(12.0 kgt.m, 87 lbt'ft)
FLYWHEEL (M/TI
t2 N.m 11.2 kgf'm,
8.7 lbl.ftl
11 x 1.5 mm
51 N.m(5.2 kgf'm, 38 lbf ftl
Apply engine oiltothe bolt
threads.NOTE: Aftertorquingeach cap, turn crankshaft
to check for binding.
MAINBEARING
MAIN BEARINGSSelection, page 7-10NOTE: New main bearings must
be selected by matching crank
"nJ lr."i io"irriti"",ion-markings. --------*-i6{\
CRANKSHAFTInstallation, page 7-23
6 r 1.0 mm11 N.m (1 1 kgf'm, I lbf'ttl
OII PAN GASKETReplace.
DRIVE PLATE COVER
{A/T or CVT)
12 r 1.0 mm
74 N.m
17.5 kgl.m, 54 lbf'ft)
DBIVE PLATE {A/T or CVTI
Check for cracks
6 x 1.O mm11 N.m {1.1 kgl'm,
8 tbl.ftl
CRANKSHAFT OIL SEAL
lnstallation,pages 7'?1 and '1 '28
Replace.
RIGHT SIDE COVER
Apply liquid gasket
to mating surface.
OIL SCREEN
GASKETReplace.
OIL PUMPOverhaul, page 8_12Removal/lnspection,page 8-13Apply liquid gasket
to mating surface.
DOWEL PIN
WASHEFS
Grooved sides tace outward
NOTE: Thrust washer thickness
is fixed and must not be changed
bV grinding or shimming.
CRANKSHAFT SEALInstallation, pages 7 29
and 8-14Replace.
BREATHING PORT COVER
MOUNT BOLTS6 x 1.O mm11 f{..n (1.1 kgf'm, 8 lbf'fl)
Apply liquid gasket to
the bolt threads.
O.RINGReplace.
6 x 1.0 mm
11 N.m (1 1 kgl'm,
8 tbr.ftl
(cont'd)
7-5
\
OOWEL PIN

D16Y5 engine l'98 - 00 models):
To EVAPORATIVE EMISSIONtEVAPI THREE WAY VALVE {98 model)
To EVAPORATIVE EMISSIONIEVAP' CONTBOLCANISTERFILTER 1'99 - 00 modelsl
EVAPORATIVE EMISSION {EVAPICONTROL CANISTERVENT SHUT VALVE
To EVAPORATIVE EMISSION
l'99 - 00 modelsl {EVAP)TWO WAY VALVE
EXHAUST GAS RECIRCULATION(EGRI VALVE and EXHAUST GASRECIRCULATION IEGRI VALVELIFT SENSORtcwl
..,.-----.-(CWontylEXHAUST GAS RECIRCULATION
IEGR} CONTROL SOLENOIOVALVE ICVTI
,t'ffi,
ig
EVAPORATIVEEMISSION {EVAP)PURGE CONTROLCANISTER
MANIFOLDABSOLUTEPRESSURE {MAPISENSOR
EVAPORATIVEEMISSION {EVAP)Qo
To CRUISECONTROLDIAPHRAGM(with cruise control)PURGE CONTROL SOLENOIDVALVEFRONT OF VEHICLE
FUEL PRESSURE REGULATOR
o: Vacuum hose No.
(cont'd)
1 1-13
L

Troubleshooting
En gine/P_oweft ra in Control Module Termina I Arran gement
('99 - 00 Models except Dl6YS engine with M/Tl (cont,dl
ECM/PCM Connectol D (16P1
Wire side of female terminats
ECM/PCM CONNECTOR D {16P) (Dl6YS engine: CVTI
*3: CVT (Dl6Y5 engine)
NOTE: Standard battery voltage is 12 V
ECM/PCM CONNECTON D (r6P)
f€rminal
numDeaWire colorTerminalnameDescriptionSignal
1+3WHT/REDVEL (SECONDARY GEARSHAFT SPEED SENSOR)
Secondary gear shaft speedsensor,Depending on vehicle speed: pulsesWhen vehicle is stopped:0 V
2*3GRN/BLK
INHSOL {INHIBITORSOLENOID CONTROL)Inhibitor solenoid control.With inhibitor solenoid ON: bafteryvoltageWith inhibitor solenoid OFF: 0 V
3+3GRN/YEL
SHLSM (SHIFT CONTROLLINEAR SOLENOID
NEGATIVE SIDE)
Ground for shift control linearsolenoid.
BLU^/vHTSHLSP (SHIFT CONTROLLINEAR SOLENOIDPOSITIVE SIDE}
Drives shift control linearsolenoid power.With ignition switch ON (tl): pulses
5*3BLK,/YE LVBSOL lBATTERYVOLTAGE FOR
SOLENOID VALVE)
Power source of solenoid valve.With ignition switch ON (ll): baneryvoltage
With ignition switch OFF: 0 V
6*3WHTATPR (AT GEAR
POSITION SWITCH)Detects A,/T gear position switchsrgnal.InRposition:0V
In any other position: Approx. 10 V
BLKA/VHIVELSG (SECONDARY
GEAR SHAFT SPEEDSENSOR GROUND)
Ground for secondary gear shaftspeed sensor.
10*.WHTNDN (DRIVEN PULLEY
SPEED SENSOR)
Detects driven pulley speedsensor srgnal.In other than Park or neutral: pulses
11*3RED/BLUNDR (DRIVE PULLEY
SPEED SENSOR)
Detects drive pulley speedsensor srgnal.In other than Park or neutralt pulses
12*3GRNNDRSG (DRIVE PULLEYSPEED SENSORGROUND)
Ground for drive pulley speedsensor.
13*3LT GRN/REDATPS (AT GEARPOSITION SWITCH)
Detects Ay'T gear position switchsrgnal.In S position:0 VIn any other positioni Approx, 10 V
14*3GRN/BLKDIND 1D INDICATOR
LIGHT)
Drives D indicator.With D indicator turned ON: 5 VWith D indicator turned OFF: O V
16*rRED^/VHTNDNSG (DRIVEN
PULLEY SPEEDSENSOR GROUND)
Ground for driven pulley speedsensor.
1 1-96

ldle Control System
Automatic Transaxle (CVTI Gear Position Signal
('96 -98 D16Y5 engine with CW)
ATP NP{LT GRNI
INP
GBN)
This signals the ECM when the transmission is in @ or @ position.
Check the operation oI the A/Tgear position switch:1. Turn the ignition switch ON flt).2. Observe the A/T shift positionindicator and select each position separately.
See lhe A/T gear position indica-tor insp€ction {see sec{ion l/tl.
Check tor a short in the wir6 (ATpNP line):1. Turn the ignition switch OFF.2. Disconnect the 14P connectorIrom the gauge assembly.3. Disconnect the 26P connectorfrom the TCM.4. Turn the ignition switch ON fll).5. Measure voltage between ECMconnector terminals A9 andc29.
Check for a short in the wire lATpNP linell1. Turn the ignition switch OFF.2. Disconnect the ECM connector C (31P).
3. Check for continuity betweenbody ground and ECM connector terminal C29.
ls there approx. 5 V?
Check for an open in the wire lATpNP lina):1. Turn the ignition switch OFF_2. Beconnect the 14P connectorto the gauge assembly.3. Reconnect the 26P connectorto the TCM.4. Sta rt the engine.5. Measure voltage betweenECM connector terminals A9and C29 with the transmission in E and E posationt
Repair short in the wire betweenthe ECM {C291 and the gaugeassemblv,
Substitute a known-good ECMand recheck. lf prescribed volt-age is now avrilable, replace theo.iginalECM.
Wire side ot female terminals
2457I910
t112131a15151718
2321252930
ATP(LT io
(To page 11'217)
11-216

Bolt SizeTorque Value
cn
E
F
6x1.0mm
6x1.0mm
8 x 1.0 mm
8 x '1.25 mm
8 x 1.25 mm
8 x 1,0 mm
12 N.m (1.2 kgnm, 8 lbf'ft)
15 N.m (1.5 kgf'm, 11 lbf ft)
15 N.m (l.5 kgf.m, 11 lbift)
24 N'm (2.4 kgim, 17 lbift)
27 N.m (2.8 kgf.m,20 lbf'ft)
30 N.m (3.1 ksf m. 22 lbift)
5i WASHER Replace.6 TRANSMrssioN HouslNG!9 80 mm SHIM@ SHIFT PIECE SHAFT(6' INTERLOCK@ sHrFr PECE6} SHIFT ARM HOLDER@ seucr nnrvtI9 SELECT RETURN SPRING
@ 10 mm SHIM6, 10 mm WASHER@ LOCK COLLARi6sl 3 x l5 mm SPRING PIN Replace.t0 8 mm SPRING WASHERA) CHANGE PIECEll SPRING L.25.6 mm (1.01 in)'' MAGNET?4) CLUTCH HOUSINGta. 14 x 25 x 16 mm OIL SEAL Replace.A sHrFT BooO D|FFERENT|aL ASSEMBLYSee section 15iIO SHIFT ROD BOOT6 OIL GUIDE PLATE@ 33 x 60 x 20 mm NEEDLE BEASINGO BEARING RETAINER PLATElD LocK WASHER Replace..0 couNTERSHAFIA DISTANCE COLLAR6 & x 4I x 22 mm NEEDLE BEARING6. 1sr GEAR@ FRICTION DAMPERO SYNCHRO RING.d SYNCHRO SPRING@ 1ST/2ND SYNCHRO HUB..9i. REVERSE GEARC) DOUBLE CONE SYNCHROO FRICTION DAMPERS SPACER6 T2 x TI x 24 mm NEEDLE BEARING(!' 2ND GEAR61 3RD GEARiD 4TH GEAR@ 5TH GEAR(O NEEDLE BEARING(10 BALL BEARING@ SPRING WASHERf,o LoCKNUT Replace.108 - 0- 108 N'm111.0- 0* 11.0 kgf m,80* 0- 80lbI.ft)IO CLUTCH LINE BRACKET.d BACK.UP LTGHT SWITCH HARNESS BRACKET
:!, ANGULAR BALL BEABING:2, STOP RING:3] TAPER RING..-I NEEOLE BEARINGl!-- SPACERO SYNCHRO RING? SYNCHRO SPRINGE 5TH/REVERSE SYNCHRO SLEEVE...] sTH/REVERSE SYNCHRO HUB
O SYNCHBO EING.11-r sTH GEAR1A 38 x 43 x 26 mm NEEDLE BEARINGI13) SPACER COLLAR[!] /ITH GEAR.T5) SYNCHRO RING
O SYNCHRO SPRING17 3RD/4TH SYNCHRO HUB
O 3RD/4TH sYNcHRo SLEEVE
ii9 38D GEAR8I MAINSHAFT2i WASHERA SPRING WASH€R?I BALL BEARING.a4, 28 x 41 x 7 mm OIL SEAL Replace..2i 35 x 56 x 8 mm OIL SEAL Replace.t-t 14 x 20 mm DowEL PIN
.'] OIL CHAMBER PLATE
O REVERSE IDLER GEAR SHAFT.iI.., REVERSE IDLER GEAR'd REVERSE SHIFI HOLDERait srH/REVERSE sHIFT PIECE'34 5 x 22 mm SPRING PIN Replace.3' 1ST/2ND SHIFT FORK,34' 3RD/4TH SHIFT FORKi9t) srH/nevense sstrr ronx33 OIL GUTTER PLATE!' SNAP RING3d 72 mm THRUST SHIM
@ OIL GUIDE PLATE4t 10 mm WASHER Replaceti REVERSE TDLER GEAR SHAFT BoLT54 N.m {5.5 kgf m, 40lbIft)4N TBANSMISSION HANGER B43] BREATHER CAPA,J TRANSMISSION HANGER AIT' BACK-UP LIGHT SWITCH
I
25 N.m {2.5 kgl.m, 18lblftl14 mm WASHER RePlaceaO 14 mmtt 16 mm16 mm SEALING BOLT29 N.m (3.0 kgf m,22 lbf ft):4s) 32 mm SEALING BoLT25 N m 12.5 kgl m, 18 lbl'ft)40 x 62 x I mm OIL SEAL ReplaceSTEEL BALL D.5/15 iNSPRING L. 30 mm {1.2 in)12 mm WASHER Replace.SET SCREW22 N.m {2.2 kg{ m, 16 lbl ftlOIL DRAIN PLUG39 N.m {4.0 kgf m, 29lbtftlWASHER Replace.OIL FILLER PLUG4,t N.m {4.5 kgl m, 33 lblftl
.!rl00
@l
13-55

Continuously Variable Transmission (CVTI
Special Tools ................ 14-194
Description .................... 14-195
Clutches/Reverse Brake/Planetary
Gear/Pulleys .......... 14-198
power Flow ..............,..... 14-200
Electronic Control SYstem(,96 - 98 Modets) ......14-203
Electronic Control System
('99 - oo Models) " 14-205
Hydraulic Control '....... 14-208
Hydraulic Flow .'..-.....'... '14-212
Park Mechanism .....-...'.' 14-222
Eleqtrical Systom
Component Locations'96 - 98 Models """"""' 14-224,99 - 00 Modets ............. 14-225
TCM Circuit Diagram ('96 - 98 Models) ............. 14-226
TCM Terminal Voltage/Measuring Condiiions ('96 - 98 Models) '.... 14-228
PcM Circuit Oiaqram{A/T Control System: '99 - 00 Models} ...--.... 14-230
PCM Terminal Voltage/Measuring Conditions('99 - 00 Models)
A/4 Control System .'.'...14-232
Troubleshooting Procedures ... . .... .....',........."' '14-234
Symptom-to-ComPonent Chart
Electrical System - '96 - 98 Models ......'..... '14-234
Electrical System -'99 - 00 Models ..'....-..-. '11-210
Electrical Troubleshooting
Troubleshooting Flowcharts('96 - 98 Models) """'11-242
Troubleshooting Flowchart
('99 - 0O Modets) ...... 14-265
Linear Solenoids/lnhibitor Solenoid
Test ......................... . ...... 14-29f
Drive Pulley/Driven Pulley/Secondary Gear
Shaft Speed Sensors
Replacement .........'...... .14-292
Start Clutch Control
Start Clutch Calibration Procedure ....... ....,. 14-293
Hydraulic SYstem
Symptom-to-ComPonent Chart
Hydraulic System '.'.......14-294
Road Test ............................ 14-296
Stall Speed
Test......................... ...... 14-294
Fluid Level
Checking/Changing ....... 14-299
Pressure Testing ................. 14-300
Lower Valve BodY AssemblY
Replacement ..........,... 14-302
ATF Filter
Removal/lnstallation ..... 14-303
Transmission
Transmission
Removal ........... . 14-304
lllustrated Index
Transmission/Lower Valve BodY
Assembly ................. 14-308
Transmission Housing/Flywheel Housing ... 14-310
End Cover/f ntermediate Housing ..........'.'.... 14-312
Transmission Housing/Lower Valve Body Assembly
Removal ..........'.... .. " 14-314
Transmission Housing/Flywhesl Housing
Removal ................. ........ 1+316
End Cover/lntermediate Housing
14-318Removal .........,...............
Manual Valve Body
Disassembly/lnspection/Reassemblv .'.'.'..... 1 4-320
Forward Clutch
lltustrated Index ........................................ 14-321
Disassemblv .................. 14-322
Reassemblv , ,, . ',','......14-324
Secondary Gear Shaft
25 x 35 mm Thrust Shim Selection ..'.'....-... 14-324
Differential
lllustrated lndex ...,.....................,.,...-.-.-...'... 14-329
Backlash Inspection .-....14-329
Bearing Replacement ......'........'....'... ....'... 14-330
Differential Carrier Replacement ........'........ 14-330
Oil Seal Removal ........... 14-331
Oil Seal Installation/Side Clearance ....... . . 14-331
Flywheel Housing Input Shaft Oil Seal
Replacement .....,.... ...'.'.. 14-333
Transmission Housing Bearings
Driven Pulley Shaft Bearing
Replacenient ...................'. . ...................'.. 14-334
Secondary Gear Shaft Bearing
Reolacbment ...................... . .......... . ........ 14-335
Flywheel Housing Beating
Secondary Gear Shaft BearingReo1acement..................,........................... 14-335
Ring Gear Bearing
Replacement......... ........ 14-336
Control Shaft Assembly
Removal/lnstallation ....................'........... 14-336
Transmission
Reassembly .................. 14-338
Flywheel/Drive Plate .. . ...... . ...... ... . ....-.....'.'...14-341
Transmission
lnstalation ..................... 14-348
Cooler Flushing .'......... 14-352
shift cable
Removal/lnstallation....'........." """ 14-354
Adjustment .......'........ 14-355
Shift Lever ........................,. 14'356
Shift Indicator Panel
Adjustment ................ 14-357
ATF Cooler/Hoses
lnsta llation ......,,...... .... 14-357

POWERTRAINCONTFOLMODULE(PCM)PHOTO 86
FUSE 15AI'EiIIATOR3F S€txsoe?.5A
c10t
vtEw 28
See Pow€rDisltbution,page 10"5.
UNDER-DASHFUSE/RELAYBOXPhoTo 58
r
)
BLXAVTIT
IBLK]YEL
cl15
ffiru
fiE$'-i-fi,#*,ryffi#
liltilf
*-"';
.,"Ht-tll3::l L# ;FiiJshf# !,n$f*'"., I
Pca''' v/
$1-
{-r j,=1#:llx
vtEw 59
: (Pa2grTG)I Primary
I HO2S
{s!2sHTC) {PCS) (VSV) (2\4AS) : ap.ip-"0"'y evnF -pirge Evni'&mrot evrF biitass I l$lf"o.HO2S conlrol canister venl solenoid | :.^^... -| [&? heator solenoid shut valve vatue cdntrol I lil9P-uLE
i lffitsr conuot varv€ controt conaor ---
| !:3,T),.
LJ---------J'" Y F;o""L*ELKArrHr I v/El, so
24-7