Electric HONDA CIVIC 1998 6.G Workshop Manual

How To Use This Manual
The next few pages describe how this manual is organized. They also
explain what kind of information the manual contains, what that
informalion means, and how to use it to troubleshoot electrical problems.
Circuit schematics break the entire electrical system into individual
systems, like the Low Fuel lndicator Light on the nelit page.
Only electrical components that work together are shown together,
so you won't be distracted by unrelated wires.
Explanations of the abbreviations and svmbols used in the schematics
begin on page [Fl. You'll need to know what they mean before you can use
a schematic effectively.

In the "OHMS" range, the DVOM will measure
resistance between two points along a circuit.
Low resistance means good continuity.
Diodes and solid-state devices in a circuit can
make a DVOM give a false reading. To check
a reading, reverse the leads, and take a
second reading. lf the readings differ, the
component is affecting lhe measurement.
Jumper Wire
Use a jumper wire to bypass an open circuit.
A iumper wire is made up ot an in-line fuse
holder connected to a set of test leads. lt
should have a five amoere fuse. Never
connect a jumper wire across a short circuit.
The direct battery short will blow the fuse.
Short Finder (Short Circuit Locater)
Short finders are available to locale shorts to
ground. The short tinder creates a pulsing
magnetic field in the shorted circuit whlch you
can follow to the location of the short. lts use
is explained on page 15.
SHORT FINDER
To ordei any test equipment shown above,
contact your local tool supplier. For a list of
suppliers and tool numbers, refer to Honda
Required Special Tools and Equipment
Service Bulletin.
How To Use This Manual
Test Equipment (cont'd)
oa
Troubleshooting Precautions
Before Troubleshooting
1. Check the main fuse and the fuse box.
2. Check the battery for damage, state of
charge, and clean and tight connections.
CAUTION:
. Do not quick-charge a battery unlers
the battery ground cable has been
disconnected, or you will damage the
alternator diodes.
. Do not attempt to crank the engine wlth
the ground cable disconnected or you
will severely damage the wiring.
While You're Working
1. Make sure connectors are clean, and have
no loose terminals or receptacles.
2. Make sure lhat connectors without wire
seals are packed with dielectric (silicone)
grease. Part Number: 08798-9001 .
Pack wllh dlelectrlc (sillcons) greass
When connecting a connector, push it until it"clicks" into place.
Do not pull on the wires when
disconnecting a connector. Pull
only on the connector houslngs.
Most circuits Include solid-state
devlces. Test the voltages In these
circuits only with a lo-megaohm or
higher impedance digital multlm6ter.
Never use a test light or analog meter
on chcuits that contain solld-state
devices. Damage to the devices
may result.
oo

Troubleshooting Tests
Testing for Voltage
When testing for voltage at a connector
without wire seals, you do not have to
seoarate the two halves of the connector.
Instead, probe the connector from the back.
Always check both sides of the connector
because dirty, corroded, and bent terminals
can cause problems (no electrical contact =
an open).
1 . Connect one lead of the test light to a
known good ground, or, if you're using a
digital volt ohmmeter (DVOM), place it in
the appropriate DC volts range, and
connect its negative lead to ground.
Connect the other lead of the test light or
DVOM to the point you want to check.
lf the test light glows, there is voltage
present. lf you're using a DVOM, note the
voltage reading. lt should be within one
volt of measured battery voltage.
A loss of more than one volt indicates
a problem.
NOTE: Always use a DVOM on high
impedance circuits. A test light may not
glow (even with baftery voltage present).
connecthere [fl5tst-tand light should IJJcomeon.
\" I
------{
/' BT swrrcH
lhl
l ----., I
6m""*soLENo,DI connect here I { lll
I 3#Ji8iL,* lj!!J
Testing for Continuity
When testing for continuity at a connector
without wire seals, you do not have to
separate the two halves of the connector.
lnstead. Drobe the connector Jrom the back.
Always check both sides of the connector
because dirty, conoded, and bent terminals
can cause problems (no electrical contacl =
an open).
1. Disconnect the negative cable from the car
battery. lf you're using a DVOM, place it in
the lowest "OHMS" range.
2. Connect one lead of a self-powered test
light or DVOM to one end of the part of the
circuit vou want lo test.
Connect the other lead to the other end.
lf the self-powered test light glows, there is
continuity. lf you're using a DVOM, a low
reading or no reading (zero), means
good continuity.
.t.
A
r3

Power Distribution
- From Battery to lgnition Switch, Fuses, and Relays
STARTERPage 21,21-1, ot 21-2
.d1.ro"rr" i
I lsoLENorD I
FUSE 42tG1
BATTERY
To UndeFhood ABSFuse/RelayBox onpage 10-14.
FUSE 47EACK UP
T1
FUSE 41AATTEiY&A
I OETECTOR (ELD) UNIT
tii::.':
UO
PHOfO U
,
I
I
I
t.------J
ELECTRICAL LOAD
i--i rL---- J ELKml
!" Gl
FUSE 4e
0ro{ Urod)FUSE '13Ir|]EAtOAUGHT?.:ta
FUSE 46POWEaWll'IDOW
FUSE /t4
r| E/M1{rA204 (DrGa5)
FUS€ 48TtEADL|a}fT9|'A
FUSE 50NEAAOEFOCGER304
+------, f| ',
I ruse sr I oooa I
J LOC|( uNrr \
il-.4WHT/BLK
Itr '\
\
I
I
I
c352
vlEW 27
c415Se€ Pow€r Distribution,pag6s 10-10 and 10-11.See Power Distribution,page 10-12.
I
\
L------BLK/VI/HT
1
--------Jc415
Vehiclespre-wired foraccessorysecuritysystem
c913PHOTO 6A
FUSE 16AR DEFFEIAY
FUSE 17HEATEA!'/C FEIAY
FUSE 18{RUNNINOL|GHlFET.AY)7.54
FUSE 27CIGAFETTEL|oHTEAACC SOCKET ta
arse ra fBADIO \
?o?"* \15A ('94 raodcr)
ff".acc0)
llL--------J
See Power Distribution,pages 10-8 and 10-9.
STARTERCUT RELAYPage 21-2
P/lolo 135 (99 00)
See PowetDistribution,page 10-7.
Vehicles pre-wired for acces-sory security system
To Fuse 3'|, for delails, see StartrnqSystem, page 21,21-1 , ot 21-2. -
10

- Automatic Transmission (All except Dl685)
NOTE: For cars equipped with optional security system, see Security System, page 133-3, .133-7, or 133-12
for starting system circuit schomatic.
Starting System
c3s2PHO|O IvlEw 27
ftxiE "2E1404
WHT/BLK
I
lta":
c415
=-mF,Uf.
--l
9,lLT i ld;f,,"-
I
I
It
I
I
I
I
I
I
I
I
pag€ 10.
slan?(ll)
c415
I
Ji.I ELECTRICALI roAoI DETECTOR
I Gt ol ulra Ptfifo I
IJ
BLKAIVHT1
ELK./YEL
au(|vEL
BL'(4I/HT
4
c416PHOTO 53
c4t 6PHO|O 53PHO|O 56 f98 'oo)vtEw t2
c433
Vehiclss pre-wired foraccessory securaty system(Not Used)
R'SE 4IlA??tNY,olALXAVHY'10
Allsxcsptow aLKlvHrcwSoe Pow6r IDistibution, !page 10. a- ----JT1PHOTO 9
BATTERY
BLKAVHT
7
L-----L---JBLKFED
13:;-1ifl;ft?R
!-
)2 'lPHoto tg
a
BLI(RED
1I
ELIVBED
ALKNED
c433PHOTO 76
Soe PowrDslributbn,Pa€o 10.
9 a c101
er.xiwxr I ffo,rtfl't
c4rIPHO|O 63
Ft gg 3r5? F En 3E ^r7.94
4
r'STARTERPHO|O 34UNDER.DASHFUSE/RELAYBOX
A13
tl
II{TEGRATEDco|{TnoLUT{ITPHOfOUvtEw 67,--==--J
Sso PGM-FI, page&1 ot 24-1.
21
lGl

- Automatic Transmission (D1685)
c352
vtEw27
FUSE 42tGtao
.I ELECTRICALI LOADr DETECIOn
| (ELD) uNtrI PHOTO 9
I
UNDER.HOOOFUSE/RELAYBOX
r=-----L-_-_-_-_-_-=_-_-Tl.*1"","1#"Ei]""
li F 3,"j,[',ul
WHT/BLK
. J 9,1'3.WHt a V|EW 14
tcx,^ ) Page 10'
PHOTO 76
1--*---''!N"t- \o3bz7
See PowerDistribution,page 10.
c433
ALKRED4
r-^==.1
Stadorcontrol
POWERTRAINCONTROLMODULE (PCM)
c101
vtEw 28
ll
"'{----1iLi.' | |
Li-gl{l======i---i
"i*-iIr-m'
:il
See PowerDistribdion,Page '10.
".u,"if---'
-,*! s#;:{"
BLKAVHT N V/EW a t
STARTERCUTFELAYPHO|O 129
(99100)
A"/T GEARPOStTtONswrTcH
See PGlr-Fl,page 25.
STARTER
c419
FUSE 31STAffER Src{AI7.54
UNDER-DASHFUSE/NELAYBOX
BLKREO
11
"'-";;tr
A't 3
BATTERY
21-1

- How the Gircuit Works
With the ignition switch in ON (ll) or START (lll),
battery voltage is supplied through fuse 15 and
the BLI(WHT and BLK/YEL wire to the vehicle
speed sensor (VSS). The sensor is grounded by
the BLK wire to G1 01 . The speedometer and
other control units in the circuit supply about 5
volts to the BLU/WHT wire. The vehicle soeed
sensor (VSS) intermittently grounds the
BLUMHT wire which generates a pulsed signal
in it. The number of pulses per minute
increases/decreasos with the soeed of the car.
Reter to th€ Service Manual (Section 23, Electrical)
tor specific tosts or troubleshooting procedures.
33-1

Gruise Control (cont'd)
- How the Circuit Works
The cruise control system uses mechanical and
electrical devices to maintain the car's sDeed at a
setting selected by the driver.
System Description
The cruise control unit receives command signals
from the crurse control main switch and the cruise
control SeVResume switch. With the ignition switch
in ON (ll) or START (lll), voltage is provided to the
cruise control main switch through fuse 14. When
you push the switch to ON, power is provided to the
cruise control unit and the brake switch.
The cruise control unit receives information about
operating conditions from the brake switch, the
vehicle speed sensor (VSS), and the clutch switch
(manual transmission) or the A,/T gear position
switch (automatic transmission). The cruise control
unit then sends signals to the cruise control actuator
which regulates the throttle position to maintain the
selected speed. The conlrol unit compares the
actual speed of the car to the selected speed. The
control unit then uses the result of that comoarison
to open or close the throttle.
The brake switch releases the system's control of
the throttle at the instant you press on the brake
pedal. The switch sends a signal to the control unit
by removing power from the normally closed brake
input (GRY wire), and providing power at the
normally open brake input (GRN/vVHT wire). The
control unit responds by allowing the throttle to
close. The clutch switch or the A,/T gear position
switch sends a "disengage" signal to the control unit
that also allows the throttle to close.
The cruise control system will set and automatically
maintain any speed above 25 mph (40 km/h). To set
it, make sure the main switch is on and the switch
indicator is on. Then, after reaching the desired
speed, press the SET switch. This sends a "set"
signal to the cruise control unit which, in turn,
controls the cruise control actuator to maintain the
set speed.
When you push the SET switch and the cruise
control system is on, the "cruise control" ON
indicator lights up.
34-4
(
You can cancel the cruise control system by
turning the main switch off . This removes power to
the control unit and erases the set speed from
memory. lf the system is disengaged temporarily
by the brake switch, or clutch switch, and the car's
speed is still above 25 mph, press the resume
switch: the car will automatically return to the
previously set speed.
For gradual acceleration without pressing the
accelerator pedal, push the RESUME switch and
hold it there. This will send an "acceleration" signal
to the control unit. When you release the switch, the
system will be reprogrammed for the new speed. To
slow the car down. oush the SET switch in and hold
it there. This sends a "deceleration" signal to the
control unit, causing the car to coast. When the
desired speed is reached, release the SET switch.
This reprograms the system tor the new speed.
Refer to the Service Manual (Section 23, Electrical)
tor specific tests or troubleshooting procedures.
(
a

Rear Window Defogger
- How the Circuit Works
'96198 Models
Voltage is applied at all limes through tuse 50 to the
rear window detogger relay (contacts). With the
ignition switch in ON (ll), voltage is applied through
tuse 16 to the rear window defogger switch.
When you turn the switch ON, voltage is applied to
the defogger timer circuit. The timer circuit supplies
voltage to the rear window defogger relay (coil). The
relay energizes and supplies voltage to the rear
window defogger. The defogger grid then heats the
rear window to remove any condensation from the
glass.
The defogger timer circuit will automatically turn off
the rear window defogger after about 25 minutes.
Refer to the Service Manual (Section 23, Electrical)
for specific tests or troubleshooting procedures.
'99100 Models
Voltage is applied at all times through fuse 50 to the
rear window delogger relay (contacts). With lhe
ignition switch in ON (ll), voltage is applied through
fuse 16 to the heater control oanel.
When you turn the rear window defogger switch
ON, a signal is sent to lhe defogger timer circuit
built-into the heater control oanel. The timer circuit
supplies voltage to the rear window defogger relay
(coil). The relay energizes and supplies voltage to
the rear window defogger. The defogger grid then
heats the rear window to remove anv condensation
from the glass.
The defogger timer circuit will automatically turn otf
the rear window defogger after about 25 minutes.
Refer to the Seryice Manual (Section 23, Electrical)
for specific tesls or troubleshooting procedures.
64-2
I
a
a

Brake System Indicator Light (cont'd)
- How the Circuit Works
The brake system indicator light comes on to alert
the driver that the parking brake is applied, or that
the brake fluid level is low. lt also comes on as a
bulb test when the engine is cranked.
Parking Brake
With the ignition switch in ON (ll) or START (lll),
voltage is applied through fuse 25 to the brake
system light. When you apply the parking brake, the
switch closes and provides a ground for the light.
The light then comes on to remind you that the
parking brake is applied.
Brake Fluid Level
With the ignition switch in ON (ll) or START (lll),
voltage is applied through fuse 25 to the brake
system light. lf the brake fluid level is low, the brake
fluid level switch closes, providing ground to the
circuit. The brake system light then comes on,
alerting the d verto a low brake fluid level in the
brake master cylinder. (Check brake pad wear
before you add fluid).
Bulb Check
With the ignition switch in START (lll) and clutch
pedal depressed or A'lT gear selector in PARK (P)
or NEUTRAL (N), voltage is applied through fuse 31
to the brake bulb check circuit. The brake bulb
check circuit closes, allowing current to flow through
the brake system light and bulb check circuit to
ground. The brake system light then comes on to
test the bulb.
Refer to the Service Manual (Section 23, Electrical)
for specific tests or troubleshooting procedures.
71-2
a
\fa