Wire HONDA CIVIC 1998 6.G Owner's Manual

Piston Rings
End Gap
1.Using a piston, push a new ring into the cylinderbore 15 - 20 mm (0.6 - 0.8 in) from the bottom.
Measure the piston ring end-gap with a feeler gauge:
. lf the gap is too small, check to see if you have
the proper rings for your engine.. lf the gap is too large. recheck the cylinder borediameter against the wear limits on page 7-16,
lf the bore is over the service limit, the cvlinderblock must be rebored.
Pkton Ring End-cap:
Top Ring
81642 engino
Siandtrd (New): 0.20 - 0.35 mm
{0.008 - 0.01,1 in)
Service Limit: 0.60 mm l0-02i1 inl
D16Y5. Dl6Y7, D16Y8 enginos
Standard lNewl: 0.15 - 0.30 mm
{0.006 - 0.012 in)
Ssrvic€ Limit 0.60 mm {0.024 inl
Socond Ring
816A2 ongina
Standard (Nowl: 0.40 - 0.55 mm
10.016 - 0.022 inl
Service Limit: 0.70 mm (0.028 inl
D16Y5, D16Y7, Dt6Y8 engines
Standard (New): 0.30 - 0.ia5 mm
{0.012 - 0.018 in)
Sorvice Limit 0.70 mm 10.028 inl
Oil Ring
81642 ongine
Standard {Now): 0.20 - 0.50 mm(0.008 - 0.020 inl
Sorvico Limit: 0.70 mm (0.028 in)
Dl6Y5. Dl6Y7, D16Y8 €nginos
Standard (Nowli 0.20 - 0.70 mm(0.008 - 0.028 inl
Servica Limit: 0.80 mm 10.031 in)
7-20
Replacement
1.Using a ring expander. remove the old piston rings.
Clean all ring grooves thoroughly.
NOTE:
. Use a squared-off broken ring or ring groove
cleaner with blade to fit piston grooves.
o Top ring groove is 1.0 mm (0.039 in)wide.. Second ring groove is 1.2 mm (0.047 in) wide.. Oil ring groove is 2,8 mm (0.11 in) wide.. File down the blade if necessary.
CAUTION: Do noi use a wire blush to clean ringlands. or cut ring lands deepol with cleaning tool.
NOTE: lfthe piston is to be separated from the con-necting rod, do not install new rings yet.
3. Install new rings in the proper sequence and posi-
taon (see page 7-22).
NOTE: Do not reuse old piston rings.
(Commercially available)

System Description
Electrical Connections ('96 - 98 Models,'99 - 00 Dl6Y5 engine with M/Tl
(cont'dl
GA|l/OfiN
Cl3i C,ta6cart c5o2t--l c5t2
o",.uonr. l FSIX' {| | FYEI l
g
.lc5t0GRN/aaX: rdYEr. ILrGiN' -8rK/8ru -
BEo - -J
IGRN-_'-
8ru'--1
Orl0 C50il
LT
IYTENLOC|(CO TROT UMI
FronIAD|AtOh FAx
T' - RElAv EqtswIrEH
BLu/REo,- l f B!u/FEo,-----l ro a/c swrrcH
t_.1
,10: M/T {D16Y5..sin.l.11: Erc.pt M/l lOr5Y5.nginel'12: Ol6Y5, DlSYa.ngin.
'15: 97 Dl5Y7.ngin. {coup.: Klmod.l, $d.n:(l lLXlmod.ll, 9A DIOYT.nsin.
GRN/BIXI.
- LT GRflr-
T 8r"K/8ru
f"*
fr
ct3t c&t6
12: A/l (Dr5Y7, Dl6Y8.nglnelr3: CyI lOl5Y5..sinel'.: A/T.nd Dr6Y7.nsin.15: Erc.pt A/T .nd D16Y7.ngin6'5r A/i {Dl6Ya.ngin€l17: CVT (D16Y5 .noin.) rnd O16Ya .ngine'8r'96 015Y3 .ngin. lcoup.), 9t O16Ya sngin.(coop.r.llnod.l.,..d.n:KLmod.l), 98ol6Y5o.gins,'94 Di6YA .ngin., '99 - 0O D15Y5 lM/Tl 6ngin.
".*,".u---f
REo--__-
YEri -Gur{ -------
Brur- - l
L
- Etur
ArGEAR ?O6frO Swlrcs
1 1-36

System Connectors [Fuel Pumpl
'95 - 98 models, '99 - 00 Dl6Y5 engine with M/T:
ffi
c565
E
c792*r,.'5c793|.,.s
*1r USA mod€l'2: A/T {O16Y7, D16Y8 ensine}13: CVT {O16Y5 ensin€l*4: A/T ind D16Y7 .ngane*5: ExceFt A/T end D16Y7 engine'6: A/T lDl6Y8 enginel*7: CvT (Dl6Y5 enginoland 016Yg engine'8: ,96 Dl6YB engine {coupe),'97 Dl6Y8 sngine
{coupe: sll models, s€d.nr KL modell,'98 Dl5Y5.ngine,'98 D16Y7 engine,'99 - OO Dl6Y5 (M/Tl enginer9: D16Y5 onginet10: M/T {D15Y5 ensinelr1t: ExceDt M/T (D16Y5 engine)tl2: D16Y5, Dl6Yg engine*13: Dl6Y8 enginer14: D16Y7 engine*15:'97 Dl6Y7 ensine {coupe: KL model, sodan:
KL (LX) modeu,'98 Dt6Y7 engine
NOTE: . Different wires with the same color have been given a number suffix to distinguish them (for example' YEUBLK1
and YEVBLK' are not the samel.
. O: Related to Fuel and Emissions System'
. - Connector with male terminals (dou ble outline): View f rom term inal side
- Connector with female terminals (single outline): View from wire side
c7931...15
ffi
1 1-51

Cl0,r{C.nadal
r'fr]
l6mrrrnru IElilrwA----llTltHtBtu__l
:lo.
l'lrl
lrl.l
c109..
r'frtr
16lonl -l
l@LYEUBLK' Ibfgl-rcgtu'---l
c102
r'Trtt
l6lwtr,eED' _-l
E|BFIvBLK -l
l6lga-tnEcl--l
c105
Etr
c106
ffi
c114
fr
c108
ffi
c107
ffi
Bffiffi
c113*1
ffiffi
,DGRN/BLK'(9LT GRN?BLU]38
NOTE: . Different wires with the same color have been given a number suffix to distinguish them (for 6xample, YEUBLK1
and YEUBLK'are not the same).
. O: Related to Fuel and Emissions Syst€m'
. - Connector with male terminals (double outline): View from terminal side
- Connector with female terminals (single outline): View trom wire side
(cont'd)
11-53
c1a2.r
fr

c1t7
r'ffi]
f'TBLir-llO BLX,YEI Il6lEtu^tHr__-l
c125
ffi
16lwrrin+o' tliSlcFN/BLK I16T8LK^'Er-- l
-.,IBaK,r /Hr. I
c141*'
___l:t_
l-lrl
I ' LT GRNA/VHT I
f€,]-BLK,rEf-__l
cl16c1t5cl11
c128.'
ffi
1618r-uf/EL-_]
161-cfl,avHr -l
cl45rrc
Ft_
l-,T,ITd
t_-Ttli I
c127*'
fr
IFFEc'--__l
ftlwHn-'_l
-c,1*
t-El-rl1 I 2l 3l
l.l
'ul
16lvvrrr/BtK---.llglcnN/BrK, IlO YEvBru I16r lsrK' IET- --
f+plr-, -_l
c118"
ffi
trl-clrl---]latl IBLU, I
c126*'
ffi
fOTwHn-_-llOlREo. I
:.trn
.EL
[tT,l.l
v
I i wHl/8tK IlETc RNi BLF--l
ET-YtrrrruBiu-__-l
q]54't
r,f,"|
I i IBLK4/VHT IlOlsLK I
IO LGRN/RED I
c112
fr
c120
tdl cnN/YEt--l
NOTE: . Different wires with the same color have been given a number suffix to distinguish them (for example, YEUBLK'
and YEUBLIC are not the same).
. O: Belated to Fuel and Emissions System'
. - Connector with male terminals (double outline): View from terminal side
- Connector with female terminals (single outlins): View from wire side {cont'd}
c121*'
ffi
c123
ffi
c1a0rt
fr
l6lgrf,---_-lIOIREB I
c13!,.f
E
c122
iYEUGFNoBLU5REO!8L(,
YEL'98tu
510BLK/YEL
c351
1 1-55

c101c102
f,ftl
I. WHT/FED. I| ? lEFN/8LK' I
f3TBr--/BEo-l
c107
EE
c1o4 c104'1 lcanadal
ffi r'ftl
l3l.l
c105
ffi
c106
ffi
c113*!
r=1
,'l\
\2
li GRN. I
ftELiJ - -l
c108
ffi
c112
ffi
oGRNELKIoELUT
31I
Different wires with the same coror nave been given a number suffix to distinguish them {for example. YEUBLKl
and YEUBLK' are not the same).NOTE: o
a
O: Related to Fuel and Emissions System
- Connector with male terminals (double outline): View from terminal side
- Connector with female terminals (single outline): View from wire side
(cont'd)
11-57
fBLI(YEL6WHT/BLU
BLK'YEVGflN
3YEVBEDIBLU'4.BRN/8LK'BLK,A/VHT
.alYEUBLKil0BLKYEL

c114
ffi
c109
r'ff;t
Flo-'u Il! veugLx' I
ftFwatu;'--l
c123
ffi
cl18 {A/T}
F lrl
IOIGFN' I
16l Barr-- - l
cl17
r'ftr
fdl'.,c---_ll? BLKtEt Ib]-Br.-^^,Hr-_-l
cl24 (A/Tl
fr
lTlzRN,tsril I
l6l-YtL, ---l
lolFED/wHr I
fd-cRN/8tK'_]l
cl28lA/T)
F l,l
IC ISLU/YEL I
161-Grr.,*1/Hl I
Gt54*,
F1Eh
l'l3LlJ
l6ElKl,,/Hr-l
I6TBLK -_l
IO LGRN/ RED I
Different wires with the same color have been given a number suffix to distinguish them (for example, YEUBLK1
and YEUBLK' are not the same).
O: Related to Fuel and Emissions System.
- Connector with male terminals (double outline): View from terminal side
- Connector with female terminals (single outline): View from wire side
c141r16
ffi
lO LT GBN,.VVHT I
161-BIK/YEL-_--l
c121 |AFI
ffi
16lwHr--llOlREp I
cl26 (A/Tl
fr
fol;nrr-_-llOlREo. I
c125
ffi
l3l.l
lTltHr/R$' -l
loiiED/vEr--lbfBaK/vEL- l
f!]BLX,1,,iHT'-l
NOTE: o
aL
tYEUGNN8LU5oBEF
@CRN:BIK3YELl9BLU
5108LX]"/E!
1 1-59

crlo tA/Tl
v6t78lslro'tl12
tffii ffi
lEr.r.r,ll
l1 lslx,^/tl' I lllrlnEo' Ill lsl'(^,!Hr I l?IBLX I
13 wHT,aLK I
FF* -]l
l-r-lw'r/cFNl'l' sdurnyAlrm sFr.m
c125 a:2'
w l--r;-l
l! LcFN,.,vH? | L]-]llg!N ,-llalwHrresN I ll lcRY Ilrl- | l(J cRN^nHP Ihl- - - l6ltHrGFN --.1
csto |ArIl
BLK
Different wires with the same color have been given a number suffix to distinguish them (Jor example, YEUBLKTNOTE: o
a
a
and YEUBLK' are not the same)
o: Related to Fuel and Emissions System'
- Connector with male terminals (double outline): View from terminal side
- Connector with female terminals (single outline): View from wire side
(cont'd)
11-61
!t
BLX
5BLU
22
YEL

(O16Y5, Dl6Y8.nlin.3llOl6Y?.ngir.l
ct33.r tFcM-B)C134 {EC[r,l/FCMal
cr35lEcM/PCM-D)
NOTE: e
f'Tfl'n
I-IBLffiHJ-IltlcRr'r/wlr l]l
l-''lwHtREcp -l
liELx/wNr' --l
ca3l
ffi
Tttr-Ei ---
FltEtstK ll
FfwNr/RED''_llTltHr/BL( l
ffi
@
F Irt
Irli I
tilwHT,"Ed-l| . lcFMMr I11 BLX^VHT' I11 B!x.^rHr I
Different wires with the same color have been given a number suffix to distinguish them (for example, YEUBLKT
and YEUBLK' are not the same).
O: Related to Fuel and Emissions System
- Connector with male terminals (double outline): View from terminal side
- Connector with female terminals (single outline): View from wire side
c t32 {ECt/r/pcM-a)
26E9l0tl
12t3l/a'tst6171El92024
25212a2930
c{t3
l.7
9rolrt12t3
I2al589t0
l!121317t8l9
11-63

ffiffi
c108
NOTE: . Different wires with the same color have been given a number suffix to distinguish them (for example, YEUBLK1
and YEUBLK'are not the same)
. O: Related to Fuel and Emissions System.
. - Connector with male terminals (double outline): View from terminal side
- Connector with female terminals (single outline): View from wire side
C11,t
r-E--r11 2l
cl13*,
A
\^y
|6IcFN;--lFIBLr l
c109*.
'-l-t_,l1l2 3l
lglE* ---l
I€ IYEVBLKI I|5lBwBuJ-u--l
c137r'
c
c112"
ffi
c302
ffi
(cont'd)
1 1-65
c'r04{Canada)
lr l2 3l
lSltHr/REo" _-l
Fl xrvef ll
F]-wHrr+r/BLU I
_"1on
ffil3 {l
c101c'r02
r'fil--dl
lElwHr/FED"-lttl-R^r/BLr-lSfBruritnEp -
c138'5
e