Battery wiring HONDA CIVIC 1998 6.G Workshop Manual

Engine RemovaUlnstallation
Removal
@@
1.
. Make sure iacks and salety stands are placed ploperly
and hoist brackets are attached to the correct posi-
tions on the engine.
. Make sure the vehicle will not roll off stands and fall
while you are working under it.
CAUTION:
. Use fender covers to avoid damaging painted sur-face.
. Unplug the wilin9 connectors caretully while holdingthe conngstor portion to avoid damage,. Mark all wiring and hosos to avoid misconnoction.
Also, be sure that they do not contact other wiring or
hoses or interfere with other parts,
Secure the hood as open as possible.
Disconnect the battery negative terminal first. thenthe positive terminal. Remove the battery.
Remove the strut brace (B'16A2 engine).
8 x 1 .25 mm24 N.m {2.4 kgl.m, 17 lbf.ft}
Disconnect the battery cables from the under-hood
fuse/relay box and battery positive terminal.
STRUT BRACE
UNDER.HOODFUSE/RELAYBOX
BATTERY CABLES
5-2
ECM/PCM
(
5. Remove the battery and battery base.
8 x 1.25 mm24 N.m (2.4 kgf.m, 17 lbf ftl
7.
Disconnect the connectors from the ECM/pCM.
Disconnect the main wire harness connector.
MAIN WIRE HARNESSCONNECTOR

Removal
Engine removal is not required for this procedure
!!!s@ Make sure iacks and salety stands are
f ta"eata"ea propetty and hoist brackets are attached to the
correct positions on the engine.
CAUTION:
. Use tender covels to avoid damaging painted sul-
faces.
o To avoid damage, unplug the wiling connectors
carefully while holding the connector portion to
avoid damage.
. To avoid damaging the cylinder head, wait until the
engine coolant temperature drops below 100"F
{38"C} before loossning the tetaining bolts.
NOTE:
o Mark all wiring and hoses to avoid misconnectlon
Also, be sure that they do not contact other wiring or
hoses, or interfere with other parts.
. Inspect the timing belt before removing the cylinder
h ead.
. Turnthe crankshaft pu lley so that the No. lpistonisat
top dead center (see Page 6-21)
'1. Disconnect the negative terminal from the battery'
Drain the engine coolant (see page'10-7).
a Remove the radiator cap to speed draining.
Remove the intake air duct and air cleaner housing
(see page 5 3).
Remove the mounting bolt and lock bolt. then
remove the power steering (P/S) pump belt and
pump (see page 5'5).
Loosen the idler pulley center nut and adjusting
bolt' then remove the air conditioning (A'lc) com-
pressor belt (see Page 5-6).
Loosen the mounting nut and lock bolt. then
remove the alternator belt (see page 6-19).
Remove the P/S pump bracket (see page 5-12).
3.
4.
2.
6.
1.
8. Remove the throttle cable by loosening the locknut,
then slip the cable end out of the throttle linkage
NOTE:
. Take care not to bend the cable when removing it
Always replace any kinked cable with a new one
. Adjust the throttle cable when installing (see sec-
tion 1 1).
D16Y7 engine:
Dl6Y5, Dl6Y8 engines:
THFOTTLECABLE
(cont'd)
6-27
LOCKNUT
CABLE

Removal
Engine removal is not required for this procedure.
!@@ Make sure jacks and safety stands are placed
properly and hoist brackels are attached to correst posi-
tion on the engine,
CAUTION:
o Use fender covers to avoid damaging painted sur-
faces.
To avoid damage, unplug the wiling connectors
carelully while holding the connector portion.
To avoid damaging the cylinder head, wait until the
engine coolant temperature drops below 100"F {38'Cl
before loosening the retaining bolt.
NOTE:
. Unspecified items are common.
. Mark all wiring and hoses to avoid misconnection.
AIso, be sure that they do not contact other wiring or
hoses or interfere with other parts.
o Inspect the timing belt before removing the cylinder
n eao.
. Turn the crankshaft pulley so that the No. 1 piston is
at top dead center (see page 6-64).
1. Disconnect the negative terminal from the battery.
Drain the engine coolant {see page 10-7).
. Remove the radiator cap to speed draining.
Remove the strut brace (see page 5-2).
Remove the intake air duct and air cleaner housing
(see page 5-3).
Remove the adjusting bolt and mounting bolt, then
remove the power steering (P/S) pump belt and pump
(see page 5 5).
2.
3.
4.
\
ADJUSTING
6. Loosen the idler pulley bracket bolt and adjusting
bolt, then remove the air conditioning (A/C) com-
pressor belt.
IDLER PULLEY BRACKETBOLT10 x 1.25 mm44 N.m {4.5 kg,l.m, 33 lbt.ft}
7. Loosen the mounting nut and lock bolt, then remove
the alternator belt.
LOCK BOLT8 x 1.25 mm24 N.m {2.4 kgf.m,17 tbtftl
ALTERNATORBELT10 x 1.25 mm,l,l N.m {4.5 kgf.m,33 tbf.ft,
(cont'd)
6-67

Power Distribution Schematics
Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the car. Refer to the Power Distribution section to get a more detailed picture
of how power is supplied to the circuit you're working on.
From Battery to lgnition Switch, Fuses, and Relays
Individual circuit schematics begin with a fuse. The first half of Power Distribution, however,
shows the wiring "upstream" between the battery and the fuses.
CYLINDERBLOCK
tl
tlL.lt J
",-* f ]fo,o
i BATTERY
IIII
-
----------------Y-?-
ruse so I ruse as I ruse ga | ' ,s. ,a I =u. - srl ruse aai ruse qr I ruse so I ruse sr i ruse iapowEF csw FUsE Bc, \F,.n .;,cren ooon \coounc cor,r. \sun noor powrnw'NDowf50a {* .i1-;.*"1liT""fi3f* f5# fffi'*"f'* fS?'*
- - -L - - -. ... Ji - -.J.- - - -e- - -l. - - -La - J- - - I - - -
"";%,, Y rtr,' .9 l' -%,t",,vtEw47 I ! See Power Dastribution,w - vH-,alr. lt - pages 10,10and 10-11.
' I ---il 9,1?-l--4F--?-
i I
t.urr, 'rrr.,
t i!?'.,,?"" t::=. l ty::.1----.-
-
i
a I r(op-B) .{Noru3€d) J$ifl#ii Jtocl }3fo**."".o'
t -L - - -L - - -: rJ:e'- - -Ei s+s-r -.Fl-J-Jrr.-.
It-STARTER | !Pase 21 ! t FUSE 31I "rn*i
I f
*
i.Jr;-t
i L_i***'" iL-------J
ilr------!
FUSE /I4 ' FUSE 47 ' FUSE 5{' ' FUSE 51' FUSE 52
rlr
OOOB \COOLING CON. \SUN BOOF FOWER
t3f* f5# fffi*" f'* fs?'*
See Power Dastribution,pages 10'10 and 10-11.
T101
34
ALK
4
GAN
I
I
I
I
I\
\I
I
I
FUSE 8DF POWEF SEAT204
FUSE 6ECU204
FUSE 5A/C CLUICH(FN HEATEDSEAD204
C901 C921 {NotPHoro zz OPTION Used)v/EW22 CONNECTOBSee Power Distnbution, page 10-2.
1
FUSE 4
FADIO104
c901
vlEw22
FUSE 12(BUltNrrGLIGHT)
FUSE 19R/C MIRROF
YEL
7
i-f,r-- 't PowERI uon- I Wlt{DOWi racrs i RELAY. t P^da 1tL-J P;dr1ii-
FUSE 3CONOENSEF FAN RELAYCOOLING FAN RELAY
To Fuses 17, 18, 21,and 24, for details,see Power Windowspage 120.a
ll
ll
ALTER-NATORPage 22
f102
c330
See Power Distribution, pages 10-4 and 10-5.

Five-Step Troubleshooting
L Verify The Complaint
Turn on all the components in the problem
circuil lo check the accuracy of the customer
complaint. Note the symptoms. Do not begin
disassembly or testing until you have
narrowed down the problem area.
2. Analyze The Schematic
Look up the schematic for the problem
circuit. Determine how the circuit is
supposed to work by tracing the current
paths lrom the power source through the
circuit components to ground. Also, trace
circuits that share wiring with the problem
circuit. The names of circuits that share the
same fuse, ground, or switch, and so on, are
referred to in each circuit schematic. Try to
operate any shared circuits you didn't check
in step 1 . lt the shared circuits work, the
shared wiring is OK, and the cause must be
in the wiring used only by the problem
circuit. lf several circuits fail at the same
time, the fuse or ground is a likely cause.
Based on the symptoms and your
understanding of the circuit's operation,
identify one or more possible causes.
3. lsolate The Problem By Testing The Circuit
Make circuit tests to check the diagnosis
you made in step 2. Keep in mind that a
logical, simple procedure is the key to
efficient troubleshooting. Test for the most
likely cause of failure first. Try to make tests
at points that are easily accessible.
4. Fix The Problem
Once the specific problem is identified,
make the repair. Be sure to use proper tools
and safe procedures.
5. Make Sure The Circuit Works
Turn on all components in the repaired
circuit in all modes to make sure you've
fixed the entire problem. ll the problem was
a blown fuse, be sure to test all of the
circuits on that fuse. Make sure no new
problems turn up and the original problem
does not recur.
Test Equipment
Most circuits include solid-state devices.
Test the voltages in these circuits only with
a 1o-megaohm or higher impedance digital
mUltimeter. Never use a test light or analog
meter on circuits that contain solid-state
devices. Damage to the devices may result.
Test Light and DVOM
On circuits without solid-state devices, use a
test light to check for voltage. A test light is
made up of a 12 volt bulb with a pair of leads
attached. After grounding one lead, touch the
other lead to various points along the circuit
where voltage should be present. The bulb
will go on if there is voltage at the point being
tested. lf you need to know how much
voltage is present, use a digital
volVohmmeter (DVOM).
Self-Powered Test Light and DVOM
Use a self-powered test light to check for
continuity. This tool is made up of a light bulb,
battery, and tlvo leads. To test it, touch the
leads together: the light should go on.
Use a self-powered test light only on an
unoowered circuit. First, disconnect the
battery, or remove the fuse that feeds the
circuit you are working on. Select two points
in the circuit belween which you want to
check continuity. Connecl one lead of the
self-powered test light to each point. lf there
is continuity, the test light's circuit will be
completed, and the light will go on.
SELF-POWERED TEST LIGHT
lf, in addition, you need lo know exacW hc'.
much resistance there is between two oo'^=
use a digital volUohmmeter (DVOM)
acdrt'Cn
t1

In the "OHMS" range, the DVOM will measure
resistance between two points along a circuit.
Low resistance means good continuity.
Diodes and solid-state devices in a circuit can
make a DVOM give a false reading. To check
a reading, reverse the leads, and take a
second reading. lf the readings differ, the
component is affecting lhe measurement.
Jumper Wire
Use a jumper wire to bypass an open circuit.
A iumper wire is made up ot an in-line fuse
holder connected to a set of test leads. lt
should have a five amoere fuse. Never
connect a jumper wire across a short circuit.
The direct battery short will blow the fuse.
Short Finder (Short Circuit Locater)
Short finders are available to locale shorts to
ground. The short tinder creates a pulsing
magnetic field in the shorted circuit whlch you
can follow to the location of the short. lts use
is explained on page 15.
SHORT FINDER
To ordei any test equipment shown above,
contact your local tool supplier. For a list of
suppliers and tool numbers, refer to Honda
Required Special Tools and Equipment
Service Bulletin.
How To Use This Manual
Test Equipment (cont'd)
oa
Troubleshooting Precautions
Before Troubleshooting
1. Check the main fuse and the fuse box.
2. Check the battery for damage, state of
charge, and clean and tight connections.
CAUTION:
. Do not quick-charge a battery unlers
the battery ground cable has been
disconnected, or you will damage the
alternator diodes.
. Do not attempt to crank the engine wlth
the ground cable disconnected or you
will severely damage the wiring.
While You're Working
1. Make sure connectors are clean, and have
no loose terminals or receptacles.
2. Make sure lhat connectors without wire
seals are packed with dielectric (silicone)
grease. Part Number: 08798-9001 .
Pack wllh dlelectrlc (sillcons) greass
When connecting a connector, push it until it"clicks" into place.
Do not pull on the wires when
disconnecting a connector. Pull
only on the connector houslngs.
Most circuits Include solid-state
devlces. Test the voltages In these
circuits only with a lo-megaohm or
higher impedance digital multlm6ter.
Never use a test light or analog meter
on chcuits that contain solld-state
devices. Damage to the devices
may result.
oo

How To Use This Manual
Troubleshooting Tests
Testing for Voltage Drop
Wires, connectors, and switches are designed
to conduct current wilh a minimum loss of
voltage. A voltage drop of more than one volt
indicates a Droblem.
'1. Place the digital volVohmmeter (DVOM) in
the appropriate DC volts range. Connect
the positive lead to the end of the wire
(or to the connector or switch) closest to
the bafterv.
Connect the negative lead to the other
end of the wire (or the other side of the
connector or switch).
Turn on the components in the circuit.
The DVOM will show the difference
in voltage between the two points. A
difference, or drop, of more than one
volt indicates a oroblem. Check the
circuit for loose, dirty, or bent terminals.
co
Testing lor a Short with a Test Light or DVOM
1. Remove the blown fuse and disconnect
the load.
2. Connect a test light or digital
oltr'ohmmeter
(DVOM), switched to the appropnare DC
volts range, across the tuse lerminals to
make sure voltage is present. You might
have to turn the ignition switch to ON:
check the schematic to see.
<-s80RT TOGFOUNO
Disconnecl lheload here.
Beginning near the luse box, wiggle the
harness. Continue this at convenient ooints
about six inches apart while watching the
test light or DVOM.
Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to
ground in the wiring near that point.
NOTE: Always use a DVOM on high
impedance circuits. A test light may not
glow (even with battery voltage present).
3''
ffito.'"o'o
.t.
TEST LIGHTolDVOM

Testing for a Short with a Sell-Powered
Test Light or DVOM
1. Remove the blown fuse and disconnect
the battery and load.
2. Connect one lead of a self-powered test
light or digital volUohmmeter (DVOM)
(switched to the lowest "OHMS" range) to
the fuse terminal on the load side.
Dlsconnect the batlery.
FUSEBOXRemove the fuse.
<- ssoRr rociouNo
Dlsconnect theload here.
.)"'
r| SOLENOID
Connect the other lead to a known
good ground.
Beginning near the fuse box, wiggle the
harness. Continue this at convenient
points about six inches apart while
watching the test light or DVOM.
lf the self-powered test light goes on or
the DVOM displays a low reading or no
reading (zero), there is a short to ground
in the wiring near that Point.
SELF.POWEREDTEST LIGHTo1DVOM
4.
5.
Testing tor a Short with a Short Circuit
Locator (Short Finder)
1 . Remove the blown fuse. Leave the
battery connected.
2. Connect the short finder across the battery
terminals and the load (component) side of
the fuse terminal.
SATTERY
SHORTFINOER
FUSEBOX
PULSINGMAGNETICFIELD \
NOPUISING
\
I swtrcH
I
<- stl
Kl"I- -.T.1
"'at
\8
d)
.r.
rlll<
,l
m
...unilltheneedle slopsmoving.SHOFTTGFOUNO'llt
No --tPULS|NG z
MAGNETTC IFIELD ISoLENOTO
3. Close all switches in the circuil
you're testing. (co,f,O
r5

Power Door Locks (cont'd)
Keyless Entry Does Not Work In Any
Mode
NOTE: Before beginning, verify that all the
transmitters are programmed to the vehicle.
1 . Does the radio work properly?
Yes - Go to step 9.
No - Go to the neld step.
NOTE: For steos 2 - 8. refer to the schematic dia-
gram for the Stereo Sound System on page 150.
2. Are fuses 28 (in the under-dash fuse box) and
fuse 47 (in the under-hood fuse box) OK?
Yes - Go to step 4.
No - Replace the blown fuse, then go to the
nen steo.
3. Does the fuse blow again?
Yes - Locate and repair the short.
No- Retest the system.
4. ls the vehicle equipped with the optional security
system?
Yes - Go to the next steP.
No - Go to steD 6.
5. Does the keyless entry work correctly when the
security control unit connector is disconnected?
Yes - Faulty security system, go to security
system for f urther troubleshooting.
No - Go to the next step.
6. ls there battery voltage at terminal 4 of the radio
main harness connector (A)?
7.
=A
Yes - Go to the nen step.
No - Locate the open in the wiring between
tuse 47 and the radio.
ls there battery voltage at terminal 5 of the radio
main harness connector (A), when the ignition
switch is in the ACC (l) or ON (ll) position?
Yes - Go to the next step.
No - Locate the open in the wiring between
fuse 28 and the radio.
130-8
8. ls there continuity from terminal 14 of the radio
main harness connector (A) to ground?
Yes - Replace the radio.
No - Repair the open in the wiring between the
radio and the ground (G501).
9. Does the transmitter LED come on when any ot
the buttons are oressed?
Yes - Go to steo 12.
No - Go to the next steo.'10.ls the transmitter battery installed with the
positive side facing up?
Yes - Ensure that the battery contact tabs are
repositioned, then replace the battery.
Remove the key from the ignition, then
close the doors and trunk. Press the
LOCK button on the transmitter six times,
then go to the next step.
No - Ensure that the baftery contact tabs are
repositioned, then reinstall the batlery
correctly. Then reprogram the transmitter
and retest it. Use the procedure on page
1 30-4 f or transmitter programming.
11 . Does the transmitter LED come on when any of
the buttons are oressed?
Yes - Go to the next step.
No - Replace the transmitter and program it by
using the procedure on page 130-4.
12.Does the system work properly in all modes?
Yes - Finished. The system is OK.
No - Go to the next steD.

\.
\iu
Security System Does Not Work In Any
Mode (HX, LX, EX, DX-V, Si)
1. ls fuse 6 (in the under-dash box) OK?
Yes - Go to the next steo.
No - Replace the blown tuse, then go to the
next sleD.
2. Does the fuse blow again?
Yes - Go to the next step.
No - Retest the system.
3. Disconnect the security control unit connector.
4. ls there continuity from terminals 1, 10, 12, ot 22
to oround?
5.
Yes - Locate the short in the wiring between the
security control unit and the radio ('96-'98
models) or keyless door lock control unit
('99 model).
No - Go to the next step.
ls there battery voltage at terminal 10 of the
securitv control unil connector?
Yes - Go to the next steo.
No - Locate the open in the wiring between
fuse 6 and the securitv control unit.
133-17
rfe
6. ls there continuity f rom terminal 13 ot the
security control unit connector to ground?
7.
Yes - '96-'98 models: Go to the next steD.'99 models: Replace the security control
unit.
No - Locate the open in the wiring between the
security control unit and ground (G401 ).
With the security control unil connector
reconnected, is there battery voltage at terminal
21 ot the securitv control unit connector?
Yes - Go to the next step.
No- Beplace the security control unit.
ls there battery voltage at terminal 5 of the
keyless entry harness connector (B)?
Yes - Replace the radio.
No- Repair the damaged LT BLU wire
between the security control unit and
the radio.
8.