Cv joint removal HONDA CIVIC 1998 6.G Workshop Manual

I
FuelFilter
Replacement
r@. Do not smoke whilc working on fuel system. Keep
open flame away from your work arsa.
. While replacing the tuel filter, be catelul to koep a
sale distance betwoen battery torminals and any
tools.
The fuel filter should be replaced whenever the fuel
pressure drops below the specified value [260 - 310 kPa
12.7 - 3.2 ksl/cm',38 - 46 psi), |270 - 320 kPa (2.8 - 3 3
kgf/cm,, 40 - 47 psi))* with the fuel pressure regulator
vacuum hose disconnected and pinchedl after making
sure that the fuel pump and the fuel pressure regulator
are OK. *: 81642 engine
1. Place a shop towel under and around the fuelfilter.
2. Relieve fuel pressure (see pages 11-230,231]-
Remove the 12 mm banjo bolt and the fuel feed
pipe from the fuel filter, while supporting it with the
another wrench, as shown.
Remove the fuel filter ciamp and fuel filter'
lnstall the new fuel filter in the reverse order
removal, and note these items:
a When assembling, use new washers as shown
. Clean the flared joint of high pressure hoses
thoroughly before reconnecting them.
I
,96 MODELS:
(3.4 kgl.m,25 rbf.ftl
,97 AND LATER MODELS:
12 mmBANJOBOLT33 N.m
12 mmBANJOBOLT33 N.mt3.4 kgf m,25 lbf.fr)
\i(o-r
)
11-235

IFuelTank
'96 - 98 models:
Replacement
I
1. Relieve the fuel pressure (see pages \1-230' 23'll'
2. Remove the seat cushion (see section 20).
3. Remove the access panel from the floor'
4. Disconnect the 2P (C565) and 3P (C564) connectors ('96 D]6Y8 engine (coupe) '97 D16Y/ engine(coupe: KL model'
sedanKL(LX)model).'97D'l6YSengine(coupe:allmodels'sedan:KLmodel'98-allmodels):and6P(C568)connec-
tor),
5. Disconnect the hose and quick-connect fittings (see pag es'l'l-225' 2271
6. Jack up the vehicle, and support it with jackstands'
7. Removethefuel tank cover ('96,'97 model) orthefuel hose joint protector'
8. Bemovethedrain bolt,and drainthefuel into an approved container'
9. Disconnect the hoses {see page r i-izst. Sria" nu"i ihe clamps, then twist hoses as you pull, to avoid damaging them'
10. Place a jack. or other support, under the tank'
11. Remove the strap nuts, and let the straps fall free'
12. Removethefuel tank lf it sticks on the undercoat applied to its mount' caref u lly pry it off the mount'
13.|nsta||thedrainbo|twithanewwasher.thencoatthedrainbo|twithNoxrustl24B,A||owtheNoxrustdryfor20min-
ules.
14. Installthe remaining pans in the reverse order of removal'
SASE GASKETReplace.
BASE GASKETReplace.
!@@ Do not smoke while working on fuel system' Keep open flame away from your work ar'a'
TANKSTRAPS
DRAIN BOLT,19 N.m {5.0 kgt m, 36 lbf.ftl(cont'd)
11-241

Fuel Supply System
Fuel Tank {cont'dl
39 - (xt models:
Replac6ment
o
@ Do not smoke whire working on fuer system. Ke€p open frama away trom your work area.
1. Relievethefuel pressure (see pages 11-230,23'll.
2. Remove the seat cushion lsee section 2O).3, Remove the access panel fromthefloor.
4. Disconnectthe2P (C565) and3P(CS64) connectors and 6p (C569) connecror.5. Disconnect the hose and quick-connect fiftings (see pages 1l-226,22j),6. Jack up the vehicle, and support it with jackstands.
7. Removethefuel hose joint protector and heat shield.8. Removethedrain bolt. and drainthefuel intoan aporoved container.9 Disconnect the hoses (see page 11-226). Slide back the clamps. then twist hoses as you pull, to avoid damagtng rnem.10. Place a jack, or other support, under the tank,11. Remove the strap nuts, and let the straps fallfree,'12. Removethefuel tank. lf itsticks onthe undercoat applied to its mount, carefully pry itoffthe mount.13. Install thedfain boltwith a new washer. then coat the d rain bolt with Noxrust 124B,Allowthe Nox.ust drv for 20 min-utes.
14. Installthe remaining parts in the reverse order of removal,
Replace.
DRAIN BOLT,19 N.m (5.0 kgf.m, 36lbf.ft)
11-242

Transmission Assembly
lnstallation
Install the transmission assembly in the reverse order of
removal.
. Before installing, check that the two dowel pins are
installed in the clutch housing.
. When installing the starter cable. make sure that the
crimped side of the ring terminal is facing out (see
section 23).
. Apply grease to the parts as shown, then install the
release fork and release bearing.
NOTE; Use only Super High Temp Urea Grease(P/N 08798 -9002).
RELEASE FORK BOLT29 N.m 13.0 kgf.m,22 tbllrl
(P/N 08798 - 9rD2l
-R1
tP/N 08798 -
13-52
CLIP
L f ;
Torque the mounting bolt and nuts in the sequence
shown.
Check that the busings are not twisted or offset.
@ t2 x 1.25 mm6,t N.m 16.5 kgtm,47 lbf.ft)O t2 x 1.25 mm6,r N.m (6.s kg{.m,17 tbf.ft)
O 12 x 1.25 mm7ilNm17.5kgf.m,5it lbt ft)
I
Install the alip and the spring pin on the change joint
as snown.
Turn the shift rod boot so the hole is facing down as
snown.
Make sure the shift rod boot is installed on the changerod.
CHANGE ROO
FL.- SPRING PINll heptace,
8 mm PINPUNCH
/ "*,*
lo,iD(
CHANGE ./EXTENSfoN ( ^ st
l?rffi
l\K

Transmission
Removal(cont'd)
'10. Remove the cotter pins and castle nuts, th€n separatethe balljoints from the lower arms (see section 1gl.
DAMPER PINCH BOLT
NUT
FORI(FORK BOLT
11. Remove the right damper fork bolt. th€nright damper fork and dampor.
COTTER PINReplace.
separate
12.
1a
14.
Pry the right and left driveshafts out ofthe differential.
Pull on the inboard joint to remove the right and leftdrivsshafts (see section 16).
Tie plastic bags over the driveshaft onds.
NOTE: Coat all precision finished surfaces with cleanengine oil.
Remove the exhaust pipe A,
NOTE: Dl6YB engine is shown; D16y7 engine issimilar.
t9.
SELF-LOCKING NUTReplace.
L
14-124
EXHAUST PIPE AMOUNT/BRACKET
17.
18.
16. Remove the shift cable cover. then remove the shiftcable by removing the control lever,
CAUTION: Take car6 not to bond the shift cable.
Remove the right front mounvbracket.
Remove the ATF cooler hoses at the ATF coolerlines. Tufn the ends of the ATF cooler hoses uo toprevent ATF from flowing out, then plug the ATFcooler hosgs and lines.
NOTE: Check for any sign of leakage at the hoseioints.
WASHER

Transmission
Removal (cont'd)
10. Remove the cotte. pins and castle nuts, then separatethe ball joints from the lower arm (see section 1g).
SELF-LOCKING -=V,
NUT \Replace. oitupea rOax
Remove the right damper fork bolt, then separateright damper fork and damper.
Pry the right and left driveshafts out of the differen-tial.
Pull on the inboard joint to remove the right and leftdriveshafts (see section 16).
Tie plastic bags over the driveshaft ends.
NOTE: Coat all precision finished surfaces with cleanengine oil.
Remove the exhaust pipe A.
/\<,\CASTLE I{UT COTTERReplac6.
't 1.
't2.
tJ.
14.
q.
SELF.LOCKINGNUTReplace.
SELF.LOCKING NUTReplace.
14-306
EXHAUST PIPE A
19.
'16, Remove the right front mounvbracket,
ATF COOLER HOSE
17. Remove the ATF cooler hoses at the ATF coolerlines. Turn the ends of the ATF cooler hoses uo toprevent CVT fluid from flowing out, then plug theATF cooler hoses and lines,
NOTE: Check for any sign of leakage at the hosejoints.
18. Remove the engine stiffeners and the flywheel cover.
Remove the eight drive plate bolts one at time whilerotating the crankshaft pullev.
ENGINE STIFFENER

Driveshafts
Inspection
Driveshaft Boot
Check the boots on the driveshaft for cracks, damage,
leaking grease and loose boot bands. lf any damage is
found, replace the boot and boot bands,
Loose Splines
Turn the driveshaft by hand and make sure the splines
and joint are not excessively loose. lf any damage is
found, replace the inboard joint.
Twisied or Cracked
Make sure the driveshaft is not twisted or cracked.
Reolace it if necessarv.
DRIVESHAFT
BOOT BANDS
1.
Removal
Loosen the wheel nuts slightly.
Raise the front of the vehicle, and support it with
safety stands in the proper locations (see section 'l).
Remove the wheel nuts and front wheels.
Drain the transmission fluid (see section 13 or 14).
Raise the locking tab on the spindle nut, then
remove the nut.
Remove the selJ-locking nut and flange bolts.
FLANGE BOLT10 x 1.25 mm
(cont'd)
16-3
1.

Driveshafts
Removal (cont'd)
8. Remove the cotter pin from the lawer arm ball joint
castle nut. and remove the nut.
Install a 12 mm hex nut on the ball joint. Be sure
that the hex nut is flush with the ball joint pin end,
or the threaded section of the ball joint pin might be
damaged by the special tool.
Use the special tool as shown in section 18, to sepa-
rate the ball joint and lower arm. Be careful not to
damage the ball joint boot.
NOTE: lf necessary, apply penetrating type lubri,
cant to loosen the ball joint.
Pry the driveshaft assembly with a screwdriver, as
shown, to force the set ring at the driveshaft endpast the groove.
10.
11.
3.5 mm
07MAC - SL00200
SCREWDRIVER
16-4
12. Pull the inboard joint, and remove the driveshaft
from the differential case as an assembly. Do notpull on the driveshaft; the inboard joint may come
apart. Use care when prying out the assembly, andpull it straight to avoid damaging the differential oil
seat.
13. Pull the knuckle outward, and remove the driveshaft
outboard joint from the front wheel hub using aplastic hammer.
SCREWDRIVER
DRIVESHAFT

l.
t
Steering
Speciaf Tools ....."'.....17-2
Manual Steering
Component Locations
lndex ................ ....... 17-3
Inspection and Adiustment
Steering Operation "'......"............... 17-4
Rack Guide Adiustment ................... 17-5
*Steering Wheel
(See power steering section)
*Steering Column
(See power steering sectionl
Steering Gearbox
Removal ................. 17-5
Disassembly ......."" 17-7
ReassemblY ..'......... 17-9
lnstallation ............. 17-13
Power Steering
Component Locations
lndex "......."..... """' 17-15
System DescriPtion
Fluid Flow Diagram .........""............. 17'16
Steering Pump ............'... "........"'...-- 17 -17
Steering Gearbox .".................'...'.'.' 17-20
Troubleshooting
Generaf Troubleshooting ..........--.... 17'22
Noise and Vibration ......................... 17 -26
Ffuid Leaks .............17-28
Inspection and Adiustment
Steering Operation'......."'........'...... 1 7-30
Power Assist Check
With Vehicle Parked .."................ 17-30
Steering Linkage and Gearbox ....." 17-31
Pump Beft ...--.""".. 17-32
Rack Guide Adiustment .'.......'.......'. 17'33
Fluid Replacement .....'.."................. 17-33
Pump Pressure Check .............'....-. " 17 -34
'Steering Wheel
Removal .."'........'... 17-35
lnstallation ............. 17-35
Disassembly/Reassembly ......'.....'.' 17-36
*Steering Column
Removal/lnstallation ....'........... ---.... 17'37
lnspection .............. 17'38
Power Steering Hoses, Lines
Fluid Leakage Inspeetion ............'.... 17-39
Replacement ......".. 17-39
Power Steering PumP
Removal/lnstallation .'.'..'..'............. 17-40
Disassembly ".........17-41
fnspection .......---'." 17'42
Reassembly ..'.........17-44
Steering Gearbox
Removal ....'........."' 17'47
DisassemblY ..........' 17-49
Reassembly '........... 17-55
lnstallation ............. 17-65
Ball Joint Boot Replacement .......'.. 17-68
Ir/
lp

Component Locations
tlndex
Manual Steering
NOTE:
. lf an intact airbag assembly has been removed from a scrapped vehicle or has been found defective or damaged dur-
ing transit. storage or service, it should be deployed (see section 24)'
o Before removing the gearbox, remove the driver's airbag assembly and steering wheel
. After insta lling the gearbox, check the wheel alignmentand adjust if necessary
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS
section 124) before performing repairs or service'
STEERING WHEELRemoval/lnstallation, Page 17'35
Disassembly/FeassemblY, page 17-36
DRIVER'S AIRBAG ASSEMBLY
Removal/lnstallation, see section 24
STEERING COLUMNRemoval/lnstallation, Page 17-37
Inspection, page 17'38
CABLE REELRemoval/lnstallation, see section 24
IGNTTION SWITCH
See section 23
STEERING GEARBOXRack Guide Adiustment, Page 17-5
Removai, page 17'5Disassembly, Page 17_7Reassembly, page 17_9Installation, page 17 13TIE.ROD END BALL JOINT
Ball Joint Boot Replacement, page 17-68
J
t,
17-3