vacuum system HONDA CIVIC 1998 6.G Workshop Manual

Under-hood Emissions Control Label (1996, 1997 model)
Emission
Example:
Group ldentification
VACUUM HOSE ROUTING DIAGRAM
50ST {50 States):
THIS VEHICLE CONFORMS TO U.S, EPA AND STATE OF
CALIFORNIA REGULATIONS APPLICABLE TO 1996 AND
1997 MODEL YEAR NEW MOTOR VEHICLES.
/$ST (49 States/Federall:
THIS VEHICLE CONFORMS TO U.S. EPA REGULATIONS
APPLICABLE TO '1996 AND 1997 MODEL YEAR NEW
MOTOB VEHICLES,
CAL (Calitornis):
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OF
CALIFORNIA REGULATIONS APPLICABLE TO 1996 AND,1997 MODEL YEAR NEW PASSENGER CARS PROVIDED
THAT THIS VEHICLE IS ONLY INTROOUCED INTO COM-
MERCE FOR SALE IN THE STATE OF CALIFORNIA.
-VEHICLE Ei/ ISSION CONTROL INFORMATIONE\G\. rrMrr vtsNrs\JLK6\Dsp-A(.MFN 590(--,. O CIVIC fa:n!APOF!]V4 -AV.t' !-rirorrSrMAc \Y:/
CATALYST IwcN02S{2)sFr
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IDLESPEEOATDC
NDr(Jl6CR.L1lr.r -i, "
TH SVEH CLE CONfOFMSTO U S. EPA AND STATEOF CALfORNIA RECULAI ONSAPPLICA8IElO 1997MOOET YEAR NEW MOTOR VEH CL'Silil]]lrl
Er!4#_"E!!ifl 4q!sq+HT-q4E!rL
N US€ TIEB l FULL
11211 .?2E AO2 HONDA MoTOR C0 , tTD
Engine and EvaPorative Families
Engine Family:V HN l.6VJGKGK
Model Year
T: 1996
V: 1997
T I
T|I
Manufacturer
HN: Honda
Displacem€nt
V: Light Duty Vehicle/Passenger Car
Fuel Systsm and Number of valves
J: Electronic Sequential Multiport Injection
(three or more valves per cylinder)
Fuel Type
G: Gasoline
Standard
F: 49 or 50 States Tier 1
K: 49 or 50 States Tier 1
1:California Tier 1
2: California TLEV
3: California LEV
4; California ULEV
Catalyst
E, F, G. H: Three Way Catalyst
OBD
K - T: OBD Equipped
Evaporative Family: v HN 1077 BYMAc'|T
Model Year
T:1996 |V:1997 lManufacturel
HN: Honda
Storage System
1:Canister
Canister Working Capacity (grams)
Canister Configulation
A: Plastic Housing (Closed Bottom)
B: Plastic Housing (oPen Bottom)
Fuel Systsm
Y: Fuel Injection
Fuel Tank
M: Metal
Standard
A: Current Evap
E: Enhanced Evap
Wild Card
1-37

Engine Removal/lnstallation
Removal (cont'dl
10. Relieve fuel pressure (see section l1).
!@ Do not smoke while working on the fuelsystem, Keep open flame or spark away from thewolk area. Drain fuel only inlo an approved container.
11. Remove the evaporative emission (EVAP) controlcanister hose and fuel feed hose.
D16Y7 engine:
BANJO BOLT33 N m ( 3.it lgt m, 25 lbt.ft)
FUEI- FEED HOSE
D16Y5, D16Y8, Bt642 engines:
5-4
I
12. Remove the brake
hose and vacuum
D16Y7 engine:
booster vacuum hose, fuel returnhose.
VACUUM HOSE
Dl6Y5, D16Y8, Bl642 enginos:
BRAKE BOOSTERVACUUM HOSE

Cylinder Head
Removal (cont'd)
9. Relieve fuel pressure (see section 11),
E@E Do not smoke while working on tho fuelsystem. Ke6p opgn flame or gpark away from lhework area, Drain fuel only into an app.oved containgr.
10. Remove the evaporative emission (EVAP) controlcanister hose, fuel feed hose and breather hose.
D16Y7 engine:
BANJO BOLT33 N.m {3.4 kgt m,25 tbf.ftt
BREATHER HOSE
D15Y5, Dl6YB engines:
BANJO AOLT33 N.m (3.4 kgf.rn,25 tbf.ftt
EVAP CONTROLCANISTER HOSE
6-28
(
1 1. Remove the brake booster vacuum hose. fuel returnhose and vacuum hose (see page S_4).
12. Remove the water bypass hose and positive crank_case ventilation (pCV) hose.
016V7 engine:
PCV HOSE
D16Y5, D16Y8 engines:
\a
I
WATER EYPASS
PCV HOSE

Cylinder Head
Removal (cont'd)
8. Remove the P/S pump lower bracket.
8 x 1.25 mm24 N.m 12.4 kgf.m,17 tbtftl
9.
T SHIELD
10.
P/S PUMP LOWERBRACKET10 x 1.25 mm44 N.m {4.5 kgf.m,33 tbf.frl
Relieve fuel pressure (see section l1).
@ Do not smok6 while working on fuel
system, keep open flam€ or spark away lrom work
ar€a, Drain fuelonly into an approved cortain€r.
Remove the evaporative emission (EVAP) control
canister hose, fuel feed hose and breather hose.
BANJO BOLT33 N.m (3.4 kgl.m.25 lbf.ftl
BREATHERHOSE
WASHERS
6-68
\.
11. Remove the brake booster vacuum hose, fuel return
hose and vacuum hose (see page 5 4).
12. Remove the water bypass hose and positive crankcase
ventilation (PCV) hose.
WATER BYPASSHOSEWATER EYPASSHOSE
Remove the throttle cable and throttle control cable
by loosening the locknut, then slip the cable end out
of the throftle linkage.
NOTE;
. Take care not to bend the cables when removing
them. Always replace any kinked cable with a new
one.
. Adjust the throttle cable when installing (see sec-
tion I I ),. Adjust the throttle control cable when installing(see section 14).
CONTROLCABLE
1a
PCV HOSE

!
Fuel and Emrsslons
SoecialToofs .....,...."..,. 11-2
Component Locations
lndex ....................., ......... 11-3
Svstem Description
Vacuum Connections ................,,..,.. ......... 11-12
Electrical Connections ...............,.,.,... ....... 11-29
System Connectors ........,.,.,.......................... 1 1-51
Troubleshooting
Troubleshooting Procedures ................. .. 11-81
Engine Control Module/PowertrainControl Module TerminalAfiangement ....,.,..... 11-88
Diagnostic Trouble Code Chart .................,., 11.97
How to Read Flowcharts .,.......................... . 11-103
PGM-Fl System
System Description ...... 11-10,1
Troubleshooting Flowcharts
Engine Control Module/PowertrainContlol Module ........ 11-107
Manitold Absolute Pressure Sensor .....'. . ... 11-115
fntake Air Temperatuie Sensor ..... . . ., . 11'121
Engine Coolant Temperatuae Sensol ........., 11-128
Throttle Position Sensor ...................,........... 11-132
Primary Heated Orygen Sensor (Sensor 1l ... 11-139
Secondary Heated Oxygen Sensor(Sensor 21.................................................... 1 1-153
Heated Oxygen Sensor Heater ...................,. 11-157
Fuel Supply System ...... 11-164
Random Mislire ......., ..11-166
Misfire Detected in One Cylindsr ................. 11-167
Knock Sensor .,.,............ 11-170
CKP/TDC/CYP Sensor ................................... 11'172
Vehicle Speed Sensor ...........,......,...,.,........... 1t-176
Barometric Pressure Sensor ...............,......... I 1-178
Electrical Load Detector,.,,............................ 1 1-179
CKF Sensor .................... 11-183
ECM/PCM Internal Circuit ............................. I 1-188
A/T Signal {TMA/TMBI .................................. I 1-189
ldle Control System
System Doscriplion ............ 11-190
Troubleshooting Flowcharts
ldle Control System ...... 11-192
ldle Air Control Va1ve .................................... I 1-19i1
Starter Switch Signal .................................... 1 1'202
Air Conditioning Signal ................................. 11'201
Ahernator FR Signal .................................... . 1 1-208
BrakeSwitch Signal ..................................... f 1"210
Power Sleering Prossure Switch Signal ......11-212
A/T Gear Position Signal ............................... 11-216
Clutch Swiich Signal ................................-.... 11-214
ldte Speed Setting . .............11-220
Fuel Supply System
Fuel Lines .,...................,.,.,.,11-221
Fuef Tube/Ouick-Connect Fittings ..........,.,........ 11 -227
System Description ....'.... 11-230
Fuel Pressure .......,.,,........... 11-230
Fuef fniectors ......................11-232
Fu€f Pressure Regulator .....,.......................'...,. 11-231
Fuef Fifter ............................11-235
Fuel Pump .............'.......'.... 11-236
PGM-FI Main Relay .............11'237
Fuel Tank ................ ....,...'.'.' 11'211
Intake Air System
System Description ....-.-.....11-243
Air Cfeaner ...........,......."". .11-211
Throttle Cable .....................11-211
Throttfe Body ........ ..'... . . .,.11-211
Fuel Iniestion Air Control System ,.,.,....-........... 11-250
Emission Control System
System Description .-..........11-252
Taifpip€ Emission ...............11-252
Three Way Catafytic Convert€r ............,.,,.,.,.,.... 11 -252
Exhaust Gas Racirculaiion System ...,.,,,,.,.,.,.,,. 11'254
Positive Crankcas€ Ventilation System .... . . .. 11-266
Evaoorative Emission Controls ..................,,..,.,. 11 -267

System Description
Vacuum Connections
D16Y5 engin6 ('96 - 97 modelsl:
To EVAPORATIVE EMISSION(EVAPI
TWO WAY VALVE
MANIFOLDABSOLUTEPRESSURE IMAPISENSOR
€VAPORATIVEEMISSION IEVAPIPURGE CONTROL SOLENOIDVALVE
EXHAUST GAS BECIRCULATION(EGR) VALVE end EXHAUST GASRECIRCULATION IEGR) VALVELIFT SENSOR
Qo
FRONT OF VEHICLE
To CRUISECONTROLDIAPHRAGM(wath cruise control)
Qo
O: Vacuum hose No.
11-12
EXHAUST GAS RECIRCULATION(EGR) CONTROL SOLENOID VALVE {CVT}\.'.-' \
I
I
)
FUEL PRESSURE REGULATOR

System Description
Vacuum Connections {cont'd}
Dl6Y8 engine l'96 - 98 models):
To EVAPOBATIVE EMISSIONIEVAPI THREE WAY VALVE{'96 coupe, '97 coupe: all models.'97 sedan: KL model. 'g8-models)
EVAPORATIVE EMISSION (EVAPI
CONTROL CANISTERVENT SHUT VALVE{'96 coupe,'97 coupe: all models,'97 sedan: KL model. 'g8-modelsl
To EVAPORATIVE EMISSION{EVAP)TWO WAY VALVE
{'96 coupe,'97 coupe: all models,sed6n: KL model)
EVAPORATIVEEMISSION {EVAPIPUBGE CONTROLCANISTER
EVAPORATIVE EMISSION{EVAPI PUBGECONTROL CANISIERl'96 sadan, '97 sodan: XA,
FUEL PRESSUREREGULATORMANIFOLD ABSOLUTEPRESSURE (MAP) SENSOR
I
KC mod6l3l
EVAPORATIVEEMISSION {EVAPITo CRUISECONTROLDIAPHRAGM{with cruise control)
PURGE CONTROL SOLENOIDVALVE
FRONT OF VEHICLE
11-14

System Description
Vacuum Connections (cont'dl
D16Y7 engine ('96 models,'97 coupe: KA. Kc models, '97 sedan: KA, Kc, KL lDx) models,'97 hatchback: all modelsl:
EVAPORATIVEEMISSION (EVAPIPURGE CONTROL
FUELPRESSUREREGULATOR
To EVAPORATIVEEMISSION {EVAP}TWO WAY VALVE
MANIFOLD ABSOTUTEPRESSURE (MAP)
To CRUISECONTROLDIAPHRAGMlwith cruise
EVAPORATIVEEMISSION (EVAPI
PURGE CONTROLCANISTERFRONT OFVEHICLE
11-16

System Description
Vacuum Gonnections (cont'd)
B16A2 engine:
EVAPORATIVE EMISSION (EVAPICONTROL CANISTERVENT SHUT VALVE
To EVAPORATIVE EMISSION(EVAPI CONTROL CANISTERFILTER
EVAPORATIVEEMISSION {EVAPIPURGE CONTROLCANISTER
To EVAPOBATTVE EM|SS|ON(EVAPI
TWO WAY VALVE
EVAPORATIVEEMISSION IEVAPIPUBGE CONTROL SOLENOIDVALVE
2
VEHICLE
MANIFOI.D ABSOLUIEPRESSURE (MAPI SENSOR
FUEL PRESSUREREGULATOR
To CRUISECONTROLDIAPHRAGM(with cruise control)
1 1-18

System Description
Vacuum Connections (cont'd)
D16Y5 engine ('98 modet):
-: Vacuum hose No,*: CW only
(9 POSITIVE CRANKCASE VENTILATION {PCV} VALVE?!J EXHAUST GAS BECIRCULATION (EGR}CONTROLSOLENOIO VALVE'1 ExHAUST GAs RECIRCULATIoN IEGRI VALVE22 EXHAUST GAS RECIRCULATION {EGR} VALVE LIFISENSOR€J EvApoRATtvE EMtsstoN {EvAp} puRGE coNTRoLSOLENOID VALVEq4 PURGE JOINT@ EVAPoRATIVE EMIssIoN {EVAP) coNTRoL CANISTER@ EVAPORATIVE EMISSION IEVAP} BYPASS SOLENOIDVALVE?? EVAPORATIVE EMISSION {EVAP) THREE WAY VALVEITII EVAPORATIVE EMISSION IEVAP} CONTROL CANISTERVENT SHUT VALVEO FUEL TANK PRESSURE sENsoRQlI EVAPORATIVE EMISSION {EVAP}TWO WAY VALVE8' THREE WAY CATALYTIC CONVERTER {TWCI
il) PRIMAFY HEATED OXYGEN SENSOR IPRIMARY HO2S.SENSOR 1)O SECoNDARY HEATEo oxYGEN sENsoR {sEcoNDARYHO2S. SENSOB 2)iq] MANIFOLD ABSOLUTE PRESSURE (MAPI SENSORO ENGINE COOLANT TEMPERATURE IECT) SENSOR5 INTAKE AIR TEMPERATURE {IATI SENSOR! KNOCK SENSOR tKSlO CRANKSHAFT SPEED FLUCTUATIoN {cKF) sENsoFO IDLE AIR coNTRoL {IAc) vALvE99 THROTTLE BODY ITBI@ FUEL INJECToRO FUEL PULSATION DAMPER@ FUEL F -TER@ FUEL PRESSURE REGULAToR[4 FUEL PUMP IFPI(9 FUEL TANK(D FUEL TANK EVAPoRATIVE EMIssIoN IEVAPI VALVEO' AIR CLEANER(D RESoNAToR
11-20