link HONDA CIVIC 1999 6.G Owners Manual

(l'-
Fuse NumberAmpswire ColorComponent(s) or Circuitlsl Protect€d
4180APower distribution
4240AWHT/BLKTo ignition switch (BAT)
437.5 AWHT/REDCeiling light, data link connector, trunk light
4415 AWHT/BLKPGM-Fl main relay
Not used
4640AWHT/BLUPower window motors (via power window relay)
477.5 AWHT/BLUAudio unit, clock, TCM (CVT), ECM/PCM (VBU)
4830AWHTNo.33 (7.5 A) fuse, To combination light switch (headlight)
49Not used
5030AWHT/GRNRear window defogger (via rear window defogger relay)
cl20AWHT/GRNPower door lock control unit, moonroof motor
15 AWHT/GRNHorn system, brake lights, brake signal
10 AWHT/BLKHazard warning light, turn signal/hazard rclay
54404WHT/REDOption {+B)
5540ABLU,A/VHTBlower motor (via blower motor relay)
204WHTCondenser fan motor (via condenser fan relay)
REDl'lc compressor clutch (via IVC compressor clutch relay)
204BLVBEDRadiator fan motor (via radiator fan relay)
23-6

Power Distribution
tCircuit ldentification
CONTROL
V
IGRNMHT
UNDER-HOODABSFUSEi RELAY BOX
'96-98 models: 99-00 models
WHT'GBN - l ABs conlrorun
ABS Aimp molor
*2
BRN,ryEL
YEUREDI ABS conltolun t
Slaner molor
WHT/BLK ..........-
WHT/GRN _-
WHTiGBN
GRN/RED -
Hazard waming liglTun signal/hazard re ay{Via swlch)
HOTN
HOn re ay
ABs controllnilECMi PCMTCM (CW)rlCruise conlrol unilErake lrghls
EC}?VPCM
I-"-
G401G402
I... UNOER.DASHw_T BLU -13 > F-SE ?ELAY BCxt- Fa Nge23:t)
Audio unilTCM (CW)',ECM/PCMHealer conlrolpanel
(cont'd)
23-67
UNDER HOODFUSEi RELAY BOX
ALTERNATOR
VNo 15 (7 sA) FUSE Y(From page 23 70) |
f7 r_1
I_ .,.-.,
*,,,,,* _$ lg|[|];gil.' ('^')
WHT/8LK -
Ceiling lighlTrunkllghrSpollighl *'
Dala link connecor (DLc)Integraled control unil
PGM Fl main relay

Cruise Control
t
D=
t
Astuator Replacement
1.Pull back the boot, and loosen the locknut. Then dis-
connect the cable from the bracket.
Disconnect the cable end from the actuator rod.
Disconnect the 4P connector from the actuator.
Disconnect the vacuum hosa from the vacuum tank.Pull out the vent hose.
Remove the three mounting bolts and the actuator
with the bracket.
CABTI aP CONNECTOR
lf necessary, disconnect the cable end from the link-age over the accelerator pedal, then turn the grom-
met 90' in the bulkhead, and remove the cable,
Install in the revers€ order of removal, and adjust
free play at the actuator rod after connecting thecable (see ne)d column).
7.
VACUUM HOSE
23-244
1.
Actuator Cable Adjustment
Check that the actuator cable operates smoothlywith no binding or sticking.
Stan the engine. Hold the engine at 3,000 rpm withno load (Afl'in N or E, M/T in neutral) untit theradiator fan comes on, then let it idle.
Measure the amount of movement of the actuato.rod until the cable pulls on the accelerator lever(engine speed starts to increase). Free Dlay shouldbe 11 t 1.0 mm (0.43 I 0.04 in).
LOCKNUT FREE PLAY: 11 1 1.0 mm
{o.i|:l r 0.oit in}
lf free play is not within specs, loosen the locknut,
and turn the adjusting nut as required.
NOTE: lf necessary. check the throttle cable freeplay (see section 11). then recheck the actuator rodfree play.
Retighten the locknut, and recheck the free play.
ACTUATOR ROD

Description
)
The sRS is a safety device which, when used in coniunction with the seat belt, is designed to help protect the driver land
front passenger) in a frontal impact exceeding a certain set limit. The system consists of the sRS unit {including safing
sensor and impact sensor), the cable reel, the driver's airbag (and front passenger's airbag)
FRONT PASSENGEB'SAIRAAG
DRIVER'S AIRBAG
CABLE REEL
SRS UNtT
t
Operation
The main circuit in the SRS unit senses and judges the force of impact and, if necessary, ignites the inflator charge(s) lf
battery voltage is too low or power is disconnected due to the impact, the voltage regulator and the back-up power clrcult
resoectivelv will keep voltage at a constant level.
For the SRS to operate:
(1) The impact sensor must activate. and send electric signals to the mlcroprocessor'
(2) The microprocessor must compute the signals' and must send signals to the airbag inflator(s)'
{3) The inflator(s) must ignite and deploy the airbag(s)'
_"-_-l
Ir3B!#h i
!.. I
ffi,*
Self-diagnosis System
A self-diagnosis circuit is built into the SRS unit; when the ignition switch is turned ON (ll), the SRS indicator light comes
on and goes off after about six seconds if the system is operating normally
lf the liglt does not come on, or does not go off after six seconds, or if it comes on while driving, it indicates an abnormal-
ity in the system. The system must be inspected and repaired as soon as possible
For better serviceability, the memory will store the cause of the malfunctlon, and the data link circuit passes on the infor-
mation from the memory to the data link connector (DLC). This intormation can be read with the Honda PGM Tesler con-
nected to the DLC (16P).
l,
24-5

Circuit Diagram
UNDER-HOOD FUSE/RELAY 8OXIGNITIONSWITCH
WHT/8LI( +WHT
Brake systsm light
passenger's airbag
l----ltlI DUMMY II BESISTOR I
tll
tl
la rl
MEMORY ERASESIGNAT IMES)CONNECTOR I2P)
GRY{GRN)
I
BRN BRN
tl.-l- .-r-\./ \./
ECM/PCM SERVICECHECKCONNECTOR
ILT 8LU
I
t'7
DATA LINKCONNECTOR{DLC) {r6P)
GRY GRY(GRN) IGNN)
V:
G801
Teminalside oi thal€ terminals
24-6
4''
SRS UNIT TERMINALSG40tG402
SBS INDICATOR CIRCUIT{ln the gauge assembly)
PGM_FI
DRIVER'SAIRBAGINFLATOR
10 14 r 13 6 7(VAl 3{VBlSRS UNIT16 17 t5 9 18 8

rl
Troubleshooting
t)
Self-diagnostic Procedures
The self-diagnostic function of the SRS system allows it to locate the causes of system problems and to store this informa' I
tion in memory. For easier troubleshooting, this data can be retrieved via a data link circuit l
. When you turn the ignition switch ON (ll), the SRS indicator will come on. ll it goes off after six seconds. the system is
norma l.
. lf there is an abnormality, the system locates and defines the problem, stores this information in memory, and turns
the sRS indicator light on. The data will remain in the memory even when the ignition switch is turned off or if the bat-
tery is disconnected.
o when you connect the scs service connector to the service check connector (2P), and turn the ignition switch oN (ll),
thesRsindicator|ightwi||indicatethediagnostictroub|ecode(DTC)bythenumberofb|inks.
. After reading and recording the DTC. proceed with the troubleshooting for this code'
Precauiions
.Useon|yadigita|mU|timetertocheckthesystem'|fit,snotaHondamu|timeter,makesureitsoutputisl0mA(0.01A)
or|esswhenSwitchedtothesma||estva|ueintheohmmeterrange,AtesterwithahigheroUtpUtcoulddamagethe
airbag circuit or cause accidental airbag deployment and possible injury'
r when-ever the ignition switch is oN (ll). or has been turned oFF for lessthan three minutes, be careful nottobumpthe
SRS unit; the airbags could accidentally deploy and cause damage or injuries
. Before you ,"n1ou" th" SRS main harness, disconnect the driver's airbag connector (and the front passenger's airbag
connector).
. Make sure the battery is sufficiently charged {see section 23}. lf the battery is dead or low, measuring valLles won t be
correct.
. Do not touch a tester probe to the terminals in the sRS unit or harness connectors, and do not connect the terminals
with a jumper wire. Use only the backprobe set or the special tools'
For backprobing spring-loaded lock type connectors, refer to page 24-9'
Reading the DTC
when the SRS indicator light is on, read the DTC using one of these methods:
A. Connect the Honda PGM Tester to the 16P Data Link Connector {DLC), and follow the tester's prompts lf the tester
indicatesnoDTc,DTcg-1orDTc9-2,doub|e-checkbyjumpingtheservicecheckconnectorandwatchingthesRS
indicator light (see next Page)
HONDA PGM TESTER
DATA LINK CONNECTOR Il6PI
l,
24-13

Troubleshooting
J
J
B. The SRS indicator light can also indicate the DTC by the number of blinks when the SCS service connector is connect-ed to the service check connector (2P).
1. Turn the ignition switch OFF, and wait for ten seconds. Then connect the SCS service connector to the service checkconnector (2P). lf you do not wait ten seconds, the SRS unit will not be completely reset and will not output DTCS.
SERVICE CHECKCONNECTOR {2PIIGRY, GRYI or IGRN, cRN]SCS SERVICE CONNECTOR07PAZ - (m10100
l.-zs
2. Turn the ignition switch ON (ll). The SRS indicator light comes on for about six seconds and goes off. Then it will indi,cate the DTC:- The DTC consists of a main code and a sub-code.- Including the most recent problem, up to three different malfunctions can be indicated.- In case of a continuous failure, the DTC will be indicated repeatedly (see example 1 below).- In case of an intermittent failure, the SRS indicator light will indicate the DTC one time, then it will stay on (see exam-ple 2 below).
lf both a continuous and an intermittent failure occur, both DTCS will be indicated as continuous failures.- In case the system is normal (no DTC), the SRS indicator light will stay on (see example 3).3. Read the DTC.
4. Turn the ignition switch OFF, and wait for ten seconds. Then disconnect the SCS service connector from the servicecheck connector (2P).
Examples of DTC Indications:
1. Continuous fallure, SRS Indicator Light isl
- Main @de
DTC21Mosr raenr probtsm
Intermittent failure, SRS lndicator Light is:
-lF- rM.in code ir) Sub.code (2)
DTCI2
-'l F --l FMarn code (11 Sub code t1t
DTCl1Thnd.most recenl
Lrghr srays on rn ca* ol
r --
2.
3. No
ON
sutb chek __.1penod
24-14
rmal (no failure), SRS
DTC5l
Indicator Light is:
rl
No OTC, system is norhal, rhe

)Erasing the DTC Memory
To erase the DTC(s) from the SRS unit, use a Honda
PGM Tester (see the Honda PGM Tester SRS vehicle
System Supplement) or the following procedure
1. Make sure the ignition switch is OFF
2. Connect the SCS service connector to the MES con-
nector (2P). Do not use a jumper wlre.
]P,
&
.!--J
MEMORY ERASE
SIGNAL (MESI CONNECTOR I2PI
IGRY, GRYI or [GRN, GRNI
SCS SERVICE CONNECTORo?PAZ - 0010100
t
7.
Turn the ignition switch ON (ll).
The SRS indicator light comes on for about six sec-
onds and goes off. Remove the SCS service connec-
tor from the MES connector (2P) within four seconds
after the SRS indicator light went off.
The SRS indicator light comes on again. Reconnect
the SCS service connector to the lvlES connector
(2P) within the four seconds after the SRS indicator
light comes on.
The SRS indicator light goes off. Remove the SCS
service connector from the MES connector (2P)
within four seconds.
The SRS indicator light indicates that the memory is
erased by blinking two times.
Turn the ignition switch OFF, and wait for ten sec-
onos.
8.
SRS indictlorlighi
MESconncclottcaminals
CONNECTED
O,
DISCONI{ECTED
24-15
Troubleshooting Intermittent
Failures
lf there was a malfunction, but it doesn't recur, it will be
stored in the memory as an intermittent failure, and the
SRS indicator light comes on.
Afte. checking the DTC, troubleshoot as lollows:
1. Read rhe DTC {see "Reading the DTC"}.
Erase the DTC memory (see "Erasing the DTC
Memory").
With the shifi lever in neutral, turn the ignition switch
ON (ll), and lei the engine idle.
The SRS indicator light comes on for about six sec-
onds and goes off.
l*F
ON
tl-- -l
Shake the wire harness and the connector, take a test
drive (quick acceleration, quick braking, cornering),
and turn the steering wheel fully left and right, and
hold it there for five lo ten seconds to find the cause
of the intermittent failure.
lf the problem recurs, the SRS indicator light will
stay on.
-q 6a.c f'-
:q
Problem recurs, light stays on
3.
4.
6.lf vou can't duplicate the intermittent failure, the sys-
tem is OK at this time.

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

Power Distribution
- From Fuses to Relays and Components (cont'd)
-",JX-
I
I
\FUSE '3n{fEtbRUC|{T7.'.4
FUSE 44FI EA'!aacoa Dr6lc)
FUSE il8POUGNtvtl|Do{taoa
c351
c420PHOTO 63
I-.:CrJ
WIIT/ELX
1
I
I
I
I
FUELINJECTIONRELAYPage 25-1PHOTO 135
DATA LINKCONNECTOR(DLc)
Page 23-4,24-4, ot 25-4PHOfO 5001685 engine -
c419PHOTO 63
UNDER.DASHFUSE/RELAYBOXPHO|Q 5A
POWEBw]tDowNELAYPagE 120H$fa8
L-- ----- --20
wlIT/RED
-t
c420 6PHO|O 63vtEw 53
WHT/FEO
c407PHOTO 52Y|EW 2 ( 9& 00 modsrs)
c5s'rPHO|O 63
L-----JU DEN.DASHFUSE/RELAY BOXPHOfO 58
To Fuses 7, 8, 1 0, and I 1 ;tor deiails, s8€ PowerVYindotts, pa$ 120.
HatchbackCoup€ & S€dan
WHT/FED
(Sedan 1)
(e6-
101
,,, tr:::--*''.:lltut
(Not used)
i--l
tlL--J
TRUNKLIGHTPage 114-3
tl
tl
SPOT.LIGHTSPage 114-3
tl
tl
CEILINGLIGHTPage 114-3
* = Male-Femaleterminalsreversed for'99-'00 models
7A
tl
tl
PGM-FI MAINRELAYPage 23.24, ot 25
vtLw 18
I
I
PGM-FIRELAYPage 2324, ot 22
vtLw 18
i-,-x;-l
icontac{i
tlINTEGNATED
l__i!ffi*
10-10