Bearing HONDA CIVIC 1999 6.G Workshop Manual

)Reassembly
NOTE:
. clean the disassembled parts wrth a solvent, and dry them with compressed air. Do not dip the rubber parts in a sol-
vent.
. Always replace the O-rings and rubber seals with new ones before assembly'
. Apply the recommended power steering fluid to the parts+ndicated in the assembly procedures'
o Do not a||ow dust, dirt, or other foreign materials to enter the power steering system.
a Use the appropriate special tools where necessary'
FLANGE BOLTS20 N.m (2.0 kgt'm, 14lbf ftl
CYLINDER LINE B
VALVE HOUSINGFLARE NUTS
28 N.m (2.7 ksf m,20 lbf ftl
VALVE OIL SEAL
Replace.
CYLINDER END SEAL
Replace.
f itllTllli".",'r'o,.n,ft
''*^'*-1$*€-/s6-,,mode,3:
EUSHINGReplace 'P'\-- BEARING
SLEEVE SEAL RINGS ..-------...... SS
.----
",a"a,,
*---
--,
Replace. lss-, Replace.
Xll,Y5"l'.
"o. --r...- gY------..r.u,
,-f-..-S: _ ,96 _,9? models:
--€l€--------=- ircriip'ii.rt'-l./BACKUPReplace.
I,
wAvE wAsHER d
-.-.-r_ i"pru"".
CYLINDER HOUSING // -\-
, AJ - O.RING
/ ,S-'..- ReDtace.
_ j GEAR HouslNG l.g --'\-
\- t F
tonsrnrr
.,_- s
- 'oo ,,iod"t., -s-'--------- vALvE SEAL R'NG
S_.<---,tj- 97 models onlY:
CYLINDER END SEAL
)@OOD m n"prac".
/'\N,."._nrNG I '98 - 'oo - RACK GUIDE
models:
:scREw I
O.RINGReplace..98 - '00 models:
CYLINDER END69 N.m {?.0 kgt'm,51 lbl'ft)
(cont'd)
17-55
CYLINDER LINE A
tJ

Steering Gearbox
Reassembly (cont'd)
SLEEVE SEAL RINGSReplace.8e sure that theseal nngs are notturned up, theninsta ll.
21. Apply vinyl tape to the pinion shaft. then coat thevinyltape with power steering fluid.
Sealing lip face.VALVE OIL SEAL
VALVE HOUSING
Press the new bearing ('96 - '97 models) or newbushing ('98 -'00 models) into the valve housingusing a hydraulic press and special tool as shown,
NOTE: Place the roller bearing ('96 -'97 models) onthe valve housing with the stamped letter facing uptowards the valve side.
DRIVER077itg-001tXlOO
22. Insert the pinion shaft into the valve housino.
CAUTION: Be careful noi to damage th€ valve sealrings.
23. Remove the vinyltape from the pinion shaft.
20.
Pr033
+3:Ix35mm07746 - 0010,t(x)
'96 - '97 models:ROLLER BEARINGLetter stamped taceupward.
ATTACHMENT,
'98 - '00 modob:
?/_vusHrNG
['---v-lt
\4)
PINION
E
17-5A
24. Press the pinion shaft/sleeve using a hydraulicpress as shown.
NOTE: Check that the pinion shafvsleeve turnssmoothly by turning the pinion shaft.

)
41.Coat the inside surface of the new cylinder end seal
with power steering fluid.
Install the cylinder end seal onto the steering rack
with its grooved side toward the piston'
Push in the cylinder end seal with your finger'
CAUTION: When installing the cylinder end sesl'
be carelul not damage the sealing face ot the seal
with the threads and burrs at the staked position oI
the cylinder housing.
trCYLINDES END SEAL
Replace.Make sure the sPring
is in the cylincler end seal
CYLINDER END
SEAL
Remove the vinyl tape from the steering rack'
NOTE: Remove any residue oftape adhesive
Hold the steering gearbox using a C-clamp as shown'
GEARBOX
C-CLAMP:
l-,
46.
47.
Coat the inside surface of the cylinder end with
power steering fluid, then installthe cylinder end by
screwing it into the cylinder housang.
Remove the C-clamp from the steering gearbox'
After tightening the cylinder end' stake the point of
the cylinder housing shown below For'98 -'00
models go to step 51.
NOTE: Stake the cylinder in the position opposite
from where the stake was removed during disas-
semoly.
Be careful not to damage
the bushing when inserting
the cylinder end.
49. Select the 32 mm shim(s) ('96 -'97 model only)'
NOTE: Only reinstall the original 32 mm shim(s)
when the steering gearbox is reassembled without
replacing the pinion shatt, valve housing, and gear
box housing with new ones.
lf the pinion shaft, valve housing, and gearbox
housing are replaced, select the new shim{s) as fol-
lows.
Shim selection:
a. Set the four 32 mm shims on the bearing surface of
the gearbox housing. Total thickness of the four
shims should equal no more than 0 70 mm'
Shim set: four 32 mm shims (Thickness: 010 mm'
0.15 mm, 0.20 mm, 0.25 mm respectivelyl
CAUTION: Th€ four 32 mm shims do not have
thickness identification marks Measure the thick-
ness of each shim using a micrometsr, and mark
the shim lor identification.
(cont'd)
17-61
Stake point. Depth: 1 0 mm (0.04 in)

Steering Gearbox
Reassembly (cont'd)
b. Install the valve body unit on the gearbox, andtighten the flange bolts to the specified torque.
VALVE BODY UNTTFLANGE BOLT20 N.m {2.0 ksl.m, 14lbI.ftl
Measure the clearance between the gearbox andvalve body unit using a feeler gauge as shown.
NOTE: Measure the clearance at the point midwaybetween the two mounting bolts.
Determine the required thickness of the 32 mmshims by subtracting the clearance obtained in thestep "c" from the total thickness of the four shims.(Total thickness of the 4 shims) - (Clearance) =
Required thickness of the shims
NOTE: Select the shims so that the total thicknessis close to. but less than, the required thickness,
17-62
54.
Example:
Measurement is 0.28 mm (0.011 in):0.70 - O.28 = 0.42 mm (0.028 - 0.011 = O.Ot7 inl
The selected shims should be 0.28 mm lO.OtO in) and0.15 mm {0.006 in} in thickness.
lf the r€quired shim thickness is 0.10 mm or less, noshims are necessarv.
50. Sot the selected 32 mm shims (,96 - ,97 modelsonly) on the bearing surface ofthe gearbox housing.
FLANGE BOLT20 N.m 12.0 ksf.m, 1l lbtftl
VALVE BODY UNIT
'96 - 37 modsl3 only:32 mm SHIMS{S.loctod numb.r of3him!l
Coat ths new O-ring with grease, and carefully fit iton the valve housing.
Apply grease to the needle bearing in the gearboxhousing.
Install the valve body unit on the gearbox housingby engaging the g€ars.
NOTE: Note the valve body unit installation posi-
tion (direction of line connection).
Tighten the flange bolts to the specified torque.
O-RINGReplace.
-A-l
NEEDLE BEARING
-R1
51.
EA

)
Suspension
Special Tools ............. 18-2
Component Locations
lndex ,,.............. ...... f8-3
Wheel Alignment
Caster .............. ....... 18-4
Camber .................. l8-4
Front Toe Inspection/
Adiustment ........ 18-5
Rear Toe lnspection/
Adiustment ........ 18-5
Turning Angle Inspection ................ 18-6
Wheel/Hub Inspection
Bearing End P|ay .............................. l8-7
Wheel Runout ....... 18-7
Front Suspension
Suspension Arms Replacement
('96 - 99 modelsl .......................... 18-8
Suspension Arms Replacement
('99 2D Si and Si-R models) ........ 18-9
Knuckle/Hub Replacement ............. 18-10
Lower Ball Joint Replacement ....... 18-16
Ball Joint Boot Replacement .......... 18-17
Front Damper
Removal ................. 18-17
Disassembly/1nspection .................. 18-18
Reassembly ........... 18-19
lnstallation ............. 18-19
Rear Suspension
Suspension Arms Replacement
('96 - 99 models) ....................,..... 18-21
Suspension Arms Replacement
('99 2D Si and Si-R models) ........ 1A-22
Hub Bearing Unit Replacement ...... 18-23
Upper Arm Eushing
Replacement .....18-25
Rear Damper
Removal ................. 18-26
Disassembly/|nspection ............. ..... 1A-27
Reassembly ........... 18-28
lnstallation ............. 18-29
lr

Component Locations
)
lndex
Wheel Alignment, page l8 4
FBONT DAMPER. Removal, page 18-17. Disassembly/lnspection, page 18-18. Reassembly, page 18'19. Installation, page 18-19
KNUCKLE/HUB. Replacement, page 18'10
Front Suspension:
Rear Suspsnsion:
UPPER ARM' Replscement, page 18-8
. Wheel Bearing Replacement, page 18-14. Lower EallJoint Replacement, page 18-16STABILIZER BAR' Replacement, page 18-8
LOWER ARM. Replacement, Page 18-8
UPPER ARM' Replacement, page 18 20
LOWER ARM. Replacement, page 18-20
REAR DAMPEB. Removai. page 18-26. Disassembly/lnspection, page 18-27. Feassembly, page lS-28. Installation, page 18-29
ARMTRAILING ARM' Replacement, page 18-20l-,. Feplacement, page 18 20
18-3

Wheel/Hub Inspection
\
Bearing End Play
1. Raise the vehicle off the ground, and suppon it wjth
safety stands in the proper locations (see section 1).
2. Remove the wheels, then reinstallthe wheel nuts
3. Attach the dial gauge as shown.
4. N4easure the bearing end play by moving the disc in
or outward.
Front/R€ar:
Standard: 0 - 0.05 mm l0 - 0.002 inl
Measure end play athub flange.
t./
Bear:
Measure end PlaY at center ofthe hub cap.
lf the bearing end play measurement is
the standard, replace the wheel bearing.lJmore than
1A-7
Wheel Runout
1. Raise the vehicle off the ground, and support it with
safety stands in the proper locations (see section I I
2. Check for bent or deformed wheels.
3. Attach the dial gauge as shown.
4. Measure the wheel runout by turning the wheel.
Front and Rear Wheel Axisl Runout:
Standard:
Steel Whoel: 0 - 1.0 mm (0 - 0.0,1 inl
Aluminum Wheel: 0 - 0.7 mm (o - 0.03 in)
Servica Limit:2.0 mm (0.08 inl
Front and Rear Wheel Radill Runout:
Standard:
Steol Wheel: 0 - 1.0 mm (0 - 0.04 in)
Aluminum Wheol: 0 - 0.7 mm (0 - 0.03 in)
Service Limit:1.5 mm {0.06 in}
lf the wheel runout is more than the service limit,
replace the wheel.

Front Suspension
Knuckle/Hub Replacement
CAUTION:
. Replaco tho salf-locking nuts after romoval.
. The vehiclo should be on tho ground bsfore any bohs or nuls connected to rubber mounb or bushings are tightened.. Torqu€ th€ castle nut to the lowor torque specification, ihen tighton it only far enough to align th€ slot whh the pin
hole. Do not align the nut by loosening.
NOTE:
. Use only genuine Honda wheel weights for aluminum wheels. Non-genuine wheel weights may corrode and damagethe aluminum wheels.
. On the aluminum wheels, remove the center cap from the inside of the wheel after removing the wheel,. Before installing the brake disc, clean the mating surfaces of the front hub and brake disc,. Before installing the wheel, clean the mating surfaces of the brake disc and wheel.o Wipe off the grease before tightening the nut at the ball joint.
CALIPER MOUNTING BOLT12 x 1.25 mm108 N.m {11.0 kgl.m, 80lbf.ft)
LOWER BALL JOINTInspect for faultymovement and wear.
CASTLE NUT10 r 1.25 mm39 - ia7 N.m (4.0 - 4.8 kgf.m, 29 - 35 lbf,ftl
COTTER PINReplace.
WHEEL BEARINGReplace.Replacement, page 18-14
CIRCLIP
SCREW5x0.8mm5 N.m {0.5 ksl.m, 4 lbf.ftlReplacement, page 18-16
SET RING
BALL JOINT BOOT
FRONT HUBCheck for damage andcracks.Replacement,page 18-10Check for deteriorationand damage.
CASTLE NUT12 x 1.25 mm49 - 59 N.m l5.O - 6.0 kg{.m. 36 - /(} lbf,ftl
SPINDI.T ]{UT22 r 1.5 mmlEl N.m {18.5 kgf.rn, 13{ lbl.ttlReplace.NOTE:. Before instelling the spindle nut. apply6n9ine oilto th6 seating surface ofthe nut.. Atter tightening, uso a drift to stake thespindle nut should6r against the driveshaft.
BRAKE DISCCheck for wear andrust.Replacement, page 18-11lnspection, section 19.
WHEEL NUT12 x 1.5 mm'108 N.m1r1.0 kgf.m, 8lt lbf.ft)
6 mm BRAKE DISC RETAINING SCREW9.8 N.m 11.0 kgf.m, 7 lbtft)
18-10

Front Suspension
Knuckle/Hub Replacement (cont'dl
NOTE: Replace the bearing with a new one after removal.
27. Separate the hub from the knuckle using the special
tools and a hydraulic press.
CAUTION:
o Take cale not to distort the splash guard.
. Hold onto the hub to keep it from falling whon
pr$sed clear,
. To prevenl damage to the tool. mak€ sure the
threads are fully engaged belore pressing.
HUB DIS/ASSEMBLYPILOT,38 mm07JAF - SH20110
HUB DIS/ASSEMALYSHAFT.22.{ x 25.4 mm07JAF - SH20120
28. Remove the circlip and the splash guard from the
knuckle.
Press
BEARTNG tSEPARATOR -O - 1112 in.(Commercially available)
Check tor bending and damage.
18-14
29. Press the wheel bearing out ofthe knuckle using the
special tools and a Dress as shown,
DRIVER07749 - (X)l 0000
Pross
t
KNUCKLE
ATTACHMENT,62x68mm07746 - 0010500
HUB DIS/ASSEMBLY BASE07GAF - SEoo4Ol
Press the wheel bearing
using the special tools, a
press as shown.
WHEEL BEARINGReplace.
inner race from the hub
bearing separator, and a
HUB DIS,/ASSSMBLYPILOT, 38 mm07JAF - SH20110
KNUCKLE
FRONT I{U8
HUB DIS/ASSEMBLYSHAFT,22.4 x 25.4 mm07JAF - SH20120

I
NOTE: Wash the knuckle and hub thoroughly in
high flash point solvent before reassembly.
31. Press a new wheel bearing into the knuckle using
the specialtools and a press as shown
NOTE: Place the wheel bearing onto the knuckle
with the pack seal (metal color) toward the inside
Be careful not to damage the sleeve of the pack
seal.
Press
HANOI.E07749 - 001
DRIVERATTACHMENT58x72mm07947 - 6340201
DOUBLE LIP SEAL
{BLACK COLOR)
KNUCKLE
SUPPORT BASE07965 - SD90100
Installthe circlip securely in the knuckle groove'
Installthe splash guard, and tighten the screws.
scREws5 N.m (0.5 kgd m, 4lbt'ft)
32.
33.
l-,
18-15
34. lnstall the hub on the knuckle using the specialtools
shown and a hydraulic press as shown.
CAUTION: Take care not to distort tho splash gusrd'
HUB/ASSEMBLYGUIDE ATTACHMENT07GAF- SEflt2d)
KNUCKLE
FRONT HUB
SUPPORT BASE
07966 - StXx)100SPLASH GUARD
tnstall the knuckle in the reverse order of removal'
and pay particular attention to the following items:
. Be careful not to damage the ball joint boots
when installing the knuckle.
. Torque all mounting hardware to the specified
torque valugs.
. Torque the castls nuts to the low€r torque specl-
fications, then tighten them only far enough to
align the slot with the pin hole. Do not align the
castle nut by loosening.
. lnstall new cotter pins into the castle nuts after
torquing.
. Avoid twistin0 the sensor wires when installing
the wheel ssnsor.
. Before installing the brake disc, clean the mating
surfaces of the front hub and the inside of the
brake disc.
. Before installing the wheel, clean the mating sur-
face ofthe brake disc and the inside of the wheel
. Check the front wheel alignment, and adjust it if
necessary (see page 18-4).