v tec HONDA CIVIC 1999 6.G Workshop Manual

Hatch Trim
>:Clip locationsa>,2NOTE: Do not push thlnner clip in too far.
& ct-tp.
54d-g+-\
2. INNF
Ijy. "
\
.V ft -s---
- k-"i-t-;-a-
Replacement
CAUTION:
. Put on gloves to protect your hands.
. When prying with a flat-tip screwdrivel, wrap it with protestive tape to prevent damage.
NOTE: Take care not to bend or scratch the trim and panel.
LEFT HATCHSIDE TRIM
HATCHUPPER TRIM
Installation is the reverse of the removal procedure.
NOTE:
. lf necessary, replace any damaged clips.
. ToinstalltheAclips,pulltheinnerclipup.installtheclip,thenpushtheinnerclipuntil it'sflush
a
I
20-63

Dashboard
Component RemovaUlnstallation
CAUTION: When prying with a flat-tip screwdriver,
wrap it with protoctivo tape, and apply protective tape
around tho r6lat6d parts, to prevent damag6.
NOTE: Take care not to scratch the dashboard and relatedpans.
Instrument Danel removal:
1.Lower the steering column.
Remove the screws, and detach the clips, then care-
fully remove the instrument panel.
3. Installation is the reverse of the removal procedure.
>: Clip locations, 2
.il |
Pit)_ _ ,/
>: Screw locations,2
^l
@sl
:)
PANEL
20-68
Driver's dashboard lower cover and knee bolster removal:
SRS components are located in this area. Review the SRS
component locations, precautions. and procedures in the
SRS section (24) before performing repairs or service.
'1. Remove the screws, and detach the clips, then
remove the driver's dashboard lower cover. lf
equipped with power mirrors and moonroof, discon-
nect the connectors.
>: Screw, boh loc.tionsA>.3B>,2
_-rri I /a_6x1.0mm*\Y @{[) s 8 N'm tt o rst'm,
_-_- J _ \J- 7 2_rbtftl -_
>: Clip locationsA>.2 B >, 1
tu
DRIVER'S DASHBOARDLOWER COVER
Remove the bolts, then remove the knee bolster.
Installation is the reverse of the removal procedure.

Front Seat
Removal
CAUTION: When prying with a flat-tip screwdriver, wrapit with protective tape lo prevent damage.
NOTE: Take care not to scratch the seat covers and body.
1. Remove the seat track end cover, then remove thebolts.
SEAT TRACKCOVER
FRONT SEAT
)
SEAT TRACKEND COVER
BOLT8 x'1.25 mft22 N..n 12.2 kgl.m,16 rbf.ft)
8 x 1.25 mm22 N.rn 12,2 kgl.m,16 tbtft)
20-74
2. Lift the driver's front seat, then disconnect the seatbelt switch connector.
SEAT BELTswtTcHCONNECTOR
4.
Remove the headrest.
Carefully remove the front seat through the dooropening.
Installation is the reverse ol the removal procedure.
NOTE: Make sure the connector is connected prop-
erry.
5.

Replacement
CAUTION: When prying with a flat-tip screwdrivet, wrap it with protective tape to prevent damage'
NOTE:
. Take care not to scratch the seat covers and body
. Remove the front seat through the door openlng'
Driver's:
NOTE: Refer to page 2O-77 for the seat belt switch harness wiring location'
SEAT CUSHION
CENTER COVER
INNER SEATTBACK
PIVOT NUT8 x 1.25 mm22 N.m l.2.216 tbf.ft)
v
l
35 tbt.ft)
10 x 1.25 mm47 N.m {4.8 kgf m,10 x 1.25 mm47 N.m {i1.8 kgl m,35 tbr.ft)
RECLINE ADJUSTER
LOW
d
ER CAP
l
RECLINE
CONNECTING WIRETo connect, twist 180'
OUTER SEATTRACK
Installation is the reverse of the removal procedure'
NOTE:
. Make sure the bushing and pivot washer
installed ProPerly.. To prevent wrinkles when installing the seat-
back cover, make sure the material is stretched
evenly over the Pad.
. Grease the sliding Portion
8 x 1.25 mm20 N.m 12.0 kgf.m,14 tbt.ft)
are
RECLINEKNOB
(cont'd)
20-75
10 x 1.25 mm47 N.m {4.8 kgf'm,35 tbtftl

Exterior
Component Location Index
NOTE: Refer to the Civic BodV Repair Manual, '1996 Model Series, P/N.6150330,forthe hood, trunk lid and hatch removal.
2Dl30llDl
LICENSE PLATETRIM TRUNK LIDROOF MOLOINGReplacement,
SIDE WINDOWMOLDINGSReplacement,page 20-102Replacement,page 20-100Adjustment, page 20-97Tolsion Bar Removal,page 20-10220 99
HOODAdiustment, page 20 96Hood Edge protector
Replacement, page 20 99
TRUNK LIDWEATHERSTRIPReplacement,page 20-100
REAR BUMPERReplacement,page 2O-95
SILL PANELReplacement, page 20 105
REAR AIR OUTLETReplacement,page 20-106
FUEL PIPEPROTEfiORReplacement,page 20-106
FENDERWELL TRIMReplacement, page 20-106
Replacement,page 20-106
3D:
HATCH
HATCHAdjustment,page 20-98
WEATHERSTRIP
20-93

Front Bumper
Replacement
CAUTION: Put on glov$ to protect your hands.
NOTE:
. An assistant is helpful when removing the front bumper.
. Take care not to scratch the front bumDer and bodv.
FRONT BUMPERSIDE SNFFENER
lnstallation is the reverse of the removal orocedure.
NOTE:
. Make sure the front bumper engages the front
bumper side stiffener on each side securely.
. lf necessary, adjust the front bumper side stiffener
to obtain the proper gap.
>: golt, screw locationsa>,2B>,2>: Cliplocations, 7
iAerr:ore. A lm
L.'* fl'T;Ll'
o'n' -'
\€5>_ JIc>,4 ,D>,4
| -.6a 8 x 't.25 mm l,Rt o x 1.0 mm
l(Dl[m 22N.n'.t2.2kstnf'. j(Qll@ s.e N.m rr.o rsf.m,t'KJ) 16 tbf.ft, |. -ll 7.2 tbf.hJ
ABSORBER
FRONT EUMPERBEAM
FRONT BUMPERSIDE STIFFENER
FRONT BUMPER BEAM
:l
I ir
\
20-94

Rear Bumper
Replacement
CAUTION: Put on gloveslo protect your hands.
NOTE:
. An assistant is helpful when removing the rear bumper.
. Take care not to scratch the rear bumper and body.
. 2D and 4D shown here;3D removal procedures are the same as 4D.
>: Screw, boll locationsA>,2 B>,4>: Clip locations, 7
Installation is the reverse of the removal Drocedure.
NOTE:
. lf necessary, replace any damaged clips.
. Make sure the rear bumper engages the side clip on each side securely.
n ,/_- Ert . -*E]s-
.A IVilIdfIT*ff
*,r/ \7
REAR BUMPER BEAM
REAR BUMPER
20-95

Front Grille/Hood Edge
Protector
Trunk Lid Torsion
Bars
Replacement
Front grille:
NOTE: Take care not to scratch the front bumper'
Remove the front bumper (see page 20-94) Bemove the
clips and screws, then slide the front grille forward by
detaching the hooks.
>: Screw locations, 4
"qL
A +lt /
Hood edge Ploteetor:
NOTE:
. When removing the clips, use a cllp remover.
. lf necessary, replace any damaged clips.
>:Clip locations, 18
FRONT BUMPER
HOOD EDGE
/A.- -----,_ ,,, \-'-l
o[_]
20-99
Removal
CAUTION: Pui on gloves to protect your hands.
NOTE: Take care not to damage the body
Remove the torsion bars with the torsion bar assembly
tool while holding the trunk lid as shown.
CENTER CLIP
E
lnstallation is the reverse of the removal procedure'
NOTE:
. Adjust the torsion bars fore or aft with the
sion bar assemblY tool as shown
ll = Normal Posrtlona = Higher tensron
. Make sure the trunk lid opens properly.
tor-

Side Window MoldingsRoof Molding
Replacement
CAUTION: Put on glovos to protect your hands.
NOTE:
. Take care not to scratch the body
. Remove the screw, and pull th€ side window molding
by hand.
>: Clip locationsA>,13
Installation is the reverse of the removal procedure.
NOTE: lf necessary, replace any damaged clips.
1l
)
A
>: Screw locations,
*@
MOLOING
\
20-102
Replacement
CAUTION: When prying with a flat-tip screwdriver, wrap
it with protestive taps to prevent damage, and use pro-
toctiv€ tape on the body.
NOTE: Take care not to scratch the bodv.
WINDSHIELOMOLDING
Installation is the reverse of the removal procedure.
NOTE:
. Take care not to damage the windshield molding.. Make sure the roof molding is installed securely.
K
PINlBody side)
I
)

Door and Side Moldings
Replacement
CAUTION: When prying with a flat-tip scr6wdrivgr, wrap it with protective tape to prevent damags'
NOTE;
. To remove the front side molding, remove the inner fender (see page 20-106)'
. To remove the door moiding, remove the door panel (see pages 20-4, 10, 16) and plastic cover.
. To removethe rearside molding, remove the side trim panel (see pages 20-60,611'
. Take care not to bend the door moldings.
. Before reassembling, clean the door bonding surface with a sponge dampened in alcohol'
. After cleaning, keep oil, grease and water from getting on the surface'
. lf necessary, replace any damaged clips.
4D:
FRONT DOORAdhesive areas.
2Dl3Dl
B>,3c>,2
REAR SIDEMOLOING
a: Plastic nut loc€tion. 1
@)
(cont'dl
20-103
MOLDING
>: Clip locations
A >: 4D, 112')13D,7