Clutch HONDA CIVIC 1999 6.G Workshop Manual

Component Locations
36 - 98 Models
BRAKE SWITCH
DRIVEN PULLEYSPEED SENSOR
INHIBITOR SOLENOID
ENGINE CONTROLMODULE IECMI
SECONDARY GEAR SHAFTSPEEO SENSOR
AUTOMATIC TRANSAXLE (A/T}GEAR POSITION SWITCI{
MANIFOLD ABSOLUTE
VEHICLE SPEEO SENSOR{vss}
IMAPI SENSOR
THROTTI.I POSITION {TPISENSOR
PH.PL CONTROLLINEAR SOLENOID
/i/ i,' / ,','4
,i/:1
t"--.---.- i,,
-_,-:-_a.--:
il
START CLUTCH CONTROLLINEAR SOLENOIDPULLEY
SHIFT CONTROLLINEAR SOLENOTD
$r,
14-224
h
SPEED SENSOR

'99 - 00 Models
CONTROL
AUTOMATIC TRANSAXLE IA/TI
GEAR POS]TION SW]TCH
MANIFOLD ABSOLUTESECONDANY GEAR SHAFT
SPEED SENSORIMAPI SENSOR
VEHICLE SPEED SENSOR
tvss)
THROTTLE POS]TION ITP)SENSOR
PH.PL CONTBOLLINEAB SOLENOIO
DNVEN PUL]-EY
SPEED SENSOR
START CLUTCH CONTROL
PULLEY
SHIFT CONTROLLINEAR SOLENOIO
LINEAR SOIENOID
SPEED SENSOR
14-225

TCM Terminal Voltage/Measuring Gonditions
('96 - 98 Modelsl
TCM Terminal Loc.tions
TCM-A l25P) Connecto.
TCM CONNECTOR A (26P}
TCM-B (22P) Connectot
2418910111213
1115161720232526
Terminal NumbetSignalDsscriptionMoasuring Conditions/Torminsl Vohrgo
A1SC LS_Stan clutch control linear solenoidpower supply negative electrodeEngine idling, E position:Approx. 0.4 VHLC LS-PH-PL control linear solenoid Dowersupply negative electrodeEngine idling, E position:Approx. 0.7 V
Shift control linear solenoid oowersupply negative electrodeEngine idling, E position:Approx. 0.8 V
A4LG1Ground
NEEngine speed signal inputWith engine running: Pulsing signalA6Not used
A7ATP LA/f gear position switch El positionsignal inputInEposition:OVIn other than El position: Approx. 1O VA8ATP Sly'T gear position switch E positionsignal inputIn lg position: 0 VIn other than E position: Approx. 10 VA9ATP DA{/T gear position switch E positionsignal inputIn lll position: 0 VIn other than E position: Approx. 10 VAr0ATP NPA,/T gear position switch E or Eposition signals inputInEorEposition:oVIn otherthan E orE position: Approx. 1O VA11ATP RA,/T gear position switch E positionsignal inputIn lE position: 0 VIn other than E position: Approx. 1O VA.12tGlPower supply systemWith ignition switch ON (ll): Banery voltsgeWith ignition switch OFF: 0 VA13PG1Ground
414Start clutch control linea. solenoidpower supply positive electrodeEngine idling, E position:Approx. 2.5 VA15HLC LS+PH-PL control line8|. solenoid powersupply positive electrodeEngine idling, El position:Approx. 5.0 VA16SH LS+Shift control linear solonoid oowersupply positive electrodeEngine idling, E position:Approx. 6.0 V417Ground
A18Not used
A19Not used
420D INDE indicator light controlWhen l9l indicator light comes on: Approx. jO VWhen lll indicator lighr OFF: 0 VA2'lNot used
422Not used
VBUBack-up power systemAlways battery voltage424Not used
A.25tG1Power supply systemWith ignition switch ON (lt): Baftery voltageWith ignition switch OFF:0 VPG1Ground
L
14-228

PGM Terminal Voltage/Measuring Conditions ('99 - 00 Modelsl
A/T Control System
The PCM terminal voltage and measuring conditions are shown for the connector terminals that are related to the A/T con-trol system. The other PCM terminal voltage and measuring conditions are described in section 11.
PICM Connoctor Terminrl Location3
Terminal NumberSignalDescriplionMeasuring Condhions/Torminal Voltage
A7ATP DA,/T gear position switch
E position input
InEposition:OV
In other than E] position: Approx. 1O V
A9ATP NPA/T gear position switch
@ and S positions input
In E and El positions: 0 V
In other than E] and E position: Approx. 1O V
A10Timing and adjustment service
check signal
With ignition switch ON {ll} and service check
connector oDen: 5 V
With ignition switch ON (ll) and service check
connector connected with soecialtool:0 v
ATP LA,/T gear position switch
I position input
In E position; OV
In other than E position: Approx. 10 V
STOP SWBrake switch signal outputBrake pedal depressed: Battery voltage
Brake pedal released: 0 V
PCM CONNECTOR B I25P}
Terminal NumberSignalDescriptionMoasuring Condhions/Terminal Vohage
B1IGPlPower supply circuit from main
relay
With ignition switch ON (lll: Battery voltage
With ignition switch OFF: 0 V
82PG1Ground
B8HLC LSMPH-PL control linear solenoidpower supply neqative electrode
B9IGP2Power supply circuit from main
relay
With ignition switch ON (lll: Battery voltage
With ignition switch OFF:0 V
810PG2Ground
817HLC LSPPH-PL control linear solenoid
power supplypositive electrode
With ignition switch ON {ll): Pulsing signal
818SC LSMStart clutch control linear
solenoid power supply negative
electrode
s20LGIGround
821VBUBack-up power supplyAlways battery voltage
B22Ground
825SC LSPStan clutch control linear
solenoid power supply positive
electrode
With ignition switch ON (ll): Pulsing signal
t
14-232

Symptom-to-Component Chart
Electrical System -'96 - 98 Models
*: The DTC in parentheses is the code @ indicator light indicates when the Data Link Connector is connected to the HondaPGM Tester.
DTC*O Indicator
LightMILDetection ltemPage
P1790
(3)BlinksONThrottle position sensor14-242
P179'l
(4)BlinksONVehicle speed sensor14-243
P1705
(5)BlinksONAy'T gear position switch (short to groundl't 4-244
P1706
(6)OFFONA/T gear position switch {open)14-246
P0725
(11)BlinksONlgnition coil14-248
P1793
112lBlinksONManifold absolute pressure sensor14-249
P 1870(30)BlinksONShift control linear solenoid14-250
P'1873
(311BlinksONPH-PL control linear solenoid14-25'l
P1879(32)BlinksONStart clutch control linear sotenoid14-252
P1882BlinksONInhibitor solenoid14-253
P1885
(34)BlinksONDrive pulley speed sensor1l-Zb4
P1886(35)BlinksONDriven pulley speed sensor14-255
P1888
(36)BlinksONSecondary gear shaft speed sensor14-256
T to55
(37)BlinksONECM or TCM14-257
P1890
l42lBlinksONShift control system14-259
P1891
(43)BlinksONStart clutch control svstem14-260
14-23a

Symptom-to-Com ponent Chart
Electrical System -'99 - 00 Models
r: The DTc in parentheses is the code E indicator light indicates when the Data Link connector is connected to the HondaPGM Tester.
DTCTE Indicatot
LighrMILDetostion ltemPage
P1705
(5)ElinksONA,/T gear position switch (short to grouno,14-265
P1706
(6)OFFONA"/T gear position switch (open)14-26€
P1870
(30)BlinksONShift control linear solenoid14-271
P1873
(31)BlinksONPH-PL control linear solenoid14-213
P1879
t32lBlinksONStan clutch control linear solenoid
Inhibitor solenoid
14-215
P1882(33)BlinksON't 4-277
P1885
(34)BlinksONDrive pulley speed sensol't 4-279
P1886
(35)BlinksONDriven pulley speed sensor14-281
P1888
(36)BlinksONSecondary gear shaft speed sensor
Shift control system
14-283
P1890
\421BlinksON14-245
P1891
(43)BlinksONStart clutch control system14-286
14-240

Electrical Troubleshooting ('96 - gg Modelsl
Troubleshooting Flowchart - start clutch control Linear solenoid
NOTE: Record all freeze data before you t.oubleshoot.
Po$iblo C.u.o
' Di3aonnoctod solanoid harncatconnactol. Short or opon in start clutchcontrol linoar tolanoid wira. Faulty ttart clutch control lino.rsolanoid
SOLENOID HARNESS8P CONNECTOR
Terminal side of male terminals
Wire side of female terminals
. OBO ll Scan Tool indicatG CodeP1879.. Self-dilgno.is E indicator lightindiclt$ Code 32.
Me.suro Sta.t Clutch ControlLinear Solenoid Rosirtrnco st th.Solenoid Hrrn6rs Connecto.:1. Disconnect the 8P connectorfrom the solenoid harness con-nector.2, Measure the resistancebetween the No. 4 and the No.8 terminals otthe solenoid har-ness connectot.
ls the resistance 3.8 - 6.8 0?
Chock Start Clutch Control Lin-oar Solenoid tor a Short Circuit:1. Disconnect the A (26p) con,nector from the TcM.2. Check lor continuity betweenbody ground and the A1 ter-rninal and lhe Al il terminalindividually.
Raprir 3hort in tha wira3b.ftvcen tho A1 .nd Atil t .mi.n.l. .nd thr body ground.
Measure Stan Clutch Cont.olLineer Solenoid F6aist.ncei1. Connect the 8P connector tothe solenoid harness connec-tor.2. Meas u re the resistancebetween the 41 and Al4 ter-minals,
Rcplir loose tcrminal or oDcn inthG wiras b.tween the Al rndAla torminal3 rnd tha 3olanoidhamaas connactor.
ls the resistance 3.8- 6.8 O?
Check for loose TCM connecto.s.lf necessary, substitute a known-good TCM and iecheck.
YEL
PNK/BLU
TCM CONNECTOR A I26P}
-{r-
E
PNK/BLU
23a51I910ll1213
a15t61'20a252G
YEL
14-252

Electrical Troubleshooting ('96 - 98 Models)
Troubleshooting Flowchart - Start Clutch Control System
NOTE: Record all freeze data before you troubleshoot.
Po$ible Ceuaa
Frulty start clutch cont.ol 3ys-tem
14-260
OBO ll Scan Tool indic.le3 Cod6P1891.Solt-diagnosis E indicator lightindicates Code (1.
Check for Another Codo:Check whether the @ indicatorlight indicates another code.
Poiform tho TroublcahootlngFlowchrrt lor the indicat.dCode(sl.
ls the E indicator light indi-cate another code?
Test Strrt Clutch Oper.tion:1. Turn the ignition switch OFF.2. Disconnect the 8P connectorfrom the solenoid harness con,nector.3. Start the engine, and shift toE position.4. Check whether the vehiclemoves.
Rcplaca th. strrt dudt r$amt ly.
Check Creeping Spe€d:1. Turn the ignition switch OFF.2. Reconnect the 8P connector tothe solenoid harness connec-tor,3. Start the engin6, and shift toE position.4. Check whether the vehiclecreeps, and chock the creep-Ing speed.
Does the vehicle move and isthe creeping speed approx.3mph (5 km/h)?
To page 14-261
E

From page 14 260
Check Stall Speed RPM:
Measure the stall speed RPM (see
page 14'298).
ls the stall speed over 3,500 rpm?
Warm Up Engine and Recheck
Failure:1. Warm uP the engine to nor'
mal operating temPerature(the radiator fan comes on)
2. Check whether the start clutchproblem appears again.
Does the problem appear?
The svstem is OK at this time.
rl,
J
14-261

Troubleshooting Flowchart - Start
NOTE: Record all freeze data before you troubleshoot'
Clutch Control Linear Solenoid
PCM CONNECTORS
Wire side of lemale terminals
LGl (BRN/BLKI
(cont'd)
14-215
Po$ible Cause
. Disconnected solenoid harness
connedol. Short or open in sta.t clutch
control linear solenoid wiro. Faulty 3tart clutch conttol lin€ar
solenoid' Ooen in VB SOL wire. Open in PGI and PG2 wires or
poor ground {G101)
B l25P) -- o l16P)
'OBD ll Scan Tool indicates
Code Pl879.. self-diagnosis E indicstor light
indicates Code 32.
Measure VB SOL Voltag6:
1. Turn the ignition switch OFF
2. Disconnect the B {25P) and D(16P) connectors {rom the
PCM.3. Turn the ignition switch ON (ll).
4. Measure the voltage between
the D5 and 820 or 822 termi-
nals,
Reprir opon or short in the wire
between the D5 terminal and the
undei-d.sh luse/relaY box.ls there battery voltage?
Check the Ground Ciicuit:'1. Turn the ignition switch OFF.
2. Check for continuity between
the terminafs 82 and 922 and
between terminals 810 and
820.
Rep.ir open in the wire betwesn
the terminab 82, 810, 820. tnd
822 and G101. RePair Poorground lG101l.
ls there continuity?
LGl IBRN/BLK)
To page 14-276
PCM CONNECTOR B {25PI