cover HONDA CIVIC 1999 6.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1999, Model line: CIVIC, Model: HONDA CIVIC 1999 6.GPages: 2189, PDF Size: 69.39 MB
Page 1334 of 2189

Door and Side Moldings
Replacement (cont'dl
Door molding removal:
The following materials and tools are required to repairthe door moldings.
NOTE: Followthe manufacturer's instructions.
Materials: (Reference)
. Stripe remover
3M 08907
Stripe adhesive remover
3M 08908
Adhesive tape
3M Super Automotive Attachment Tape
Tools;
a Protective tape
. Knife or Cutter
. Sponge or Shop towel. Infrared dryer
. Film
. Putty knife
. Alcohol
CAUTION: Put on gloves to protect your hands,
Remove the door panel, and pull back the plastic
cover,
Apply protective tape on and around the molding.
3. Release the clips from inside of the door. Carefullvcut the adhesive tape with a knife or cutter whilepulling the edge of the molding away trom the dooras shown.
NOTE: Take care not to scratch or bend the mold-Ing.
1.
KNIFE
DOOR MOLDING
\
20-104
Door molding installation:
1. Glue the new adhesive tape to the moldings assnown.
[\\\l : Adhesive tape tocations60 mm4D: t2 t i^l
40 mm11.6 in)
Forward L
REAR DOOR
2Dl3Dl
CLIPHOLDER
100 mm(3.94 inl1,050 mm 141.34 inl
Forward !
DOOR MOLDING
DOOR MOLDING
5 mm {0.2 inl
ADHESIVE TAPEThickness: 1.2 mm 10.05 in)
Installthe clips on the molding.
Heat the bonding surface of the door and doormolding with an infrared dryer.
Door: 104 - 140"F (40 - 60.C)Molding: 68 - 86"F (20 - 30.C)
NOTE: Use care when heating to prevent deforma-tion of the molding.
Align the molding with the clip locations, and setthe molding. Lightly push on the molding until itsedge is fully seated on the adhesive tape.
NOTE: Do not spray water on the motding withinthe first 24 hours after installation.
Reassemble all removed pans.
Page 1343 of 2189

Windshield Wiper Arms
and Linkage
Hatch latch/Lock cylinder:
NOTE: Remove the hatch trim panel (see page 20-63).
>: Bolt locationsA>,3
6x1.0mm I9.8 N.m i1.0 ksf m,l
1.2lbl.trl /
B>, 1
E6'cr
CYLINDER
6;:il;l,lr'.",
.r\
LOCK- r€ cYLTNDERL^ ! ./
rAs<.L ,/
\faa"El
rl
lnstallation is the reverse of the removal procedure.
NOTE:
. Grease the hatch latch.
. Make sure the hatch opens properly and locks
securely.
. Make sure the cylinder rod is connected properly.
Replacement
CAUTION: Pul on gloves to protect your hands
NOTE: Take care not to scratch the hood and body.
1. Remove the windshield wiper arms, then remove
the hood seal and cowl cover.
>: Clip locationsA>,9 B>,9WINOSHIELDWIPER ABMS
\j:_
Hw
u
cowl covER
Disconnect the connector, then
shield wiper linkage assemblY.
Japan/Canada-produced:
remove the wind-
10 x 1.25 mm18 N.m ll.8 kgf m,
(cont'd)
20-113
Page 1357 of 2189

Front Seat Belt
RemovaUlnstallation
2D l3Dl
1. Slide the front seat forward fully.
2. Remove:
. Rear seat-back and rear seat cushion (see pages
20-126,127l.
. Rear center shelf and rear side shelf (3D, see
page 20-60)
. Resr trim panel (3D, see page 2G60)
. Side trim panel (see pages 20-60, 61)
3. Pull back the carpet as necessary, and remove the
bolts, then remove the middle floor gusset.
>: Boh locations,8
10 x 1.25 mm38 N.m (3.9 kgf'm,28 rbtftl
20-124
4. Remove the upper anchor cover and lower anchor
cap.
UPPER ANCHOR EOLT7/16-20 UNF32 N.m {3.3 kgf.m,24 tbf.ftt
UPPER ANCHORCOVER
LOWERANCHOBCAPIIio
RETRACTORMOUNTING BOLT6x1.0mm9.8 N.m (1.0 kgf.m.7.2 tbl.hl
LOWER ANCHOR BOLT7/16-20 UNF32 N.m (3.3 kgt.m, 24 lbf.ft)
Remove all the anchor bolts and the retractor bolt.
remove the retractor mounting bolt, then remove the
Iront seat belt and retractor.
Installation is the reverse of the removal orocedure.
NOTE:
. Check that the retractor locking mechanism func-
tions as described on page 20-91
o Make suri vou assemble the washers and collars
on the upper and lower anchor bolts as shown.
. Before installing the anchor bolts, make sure there
are no twists or kinks in the front seat belt.
RETRACTOR AOLT7/16-20 UNF32 N.m 13.3 kgf.m,24 tbttrl
6.
Page 1360 of 2189

Body ('98 model)
Opener and Latch
Hood Latch Cover Replacement ""'.' 20-132
Hatch Handle Replacement ..'.'....'...' 20-132
Hatch Latch/Lock CYlinder
Replacement "...'.."..'.'... 20-133
Outline of '98 Model Changes
. The hood latch cover was added
. The hatch handle was added (3D)
Page 1361 of 2189

Opener and Latch
Hood Latch Cover Replacement
NOTE: Take ca.e not to the hood latch cover and body.
HOOO LATCH COVER
HOOD LATCH
I
20-132
'1.
Hatch Handle Replacement
Remove the hatch trim panel {see page 20-63).
Remove the hatch handle bolts,
>: Bolt locations,2 |6x1,0mm9.8 N.m tl.O kgf.m, I7'2tbt':---J)
Page 1365 of 2189

DashboardBumpers
I
Center Panel Removal and
Installation
1. Remove the dashboard center lower cover.
2. Remove the screws, then pull out the center panel.
>: Sc.ew locationi,4 >: Clip locationsA >,3B>,4rl
@Y,
UPPER VENT I(NOB
Disconnect the connectors from the heater controlunit and hazard warning switch.
Installation is the reverse of the removal procedure.
NOTE: Make sure the connectors are connectedpropefly.
20-136
Installation is the reverse of the removal procedure.
FRONT BUMPER
a&
Front Grille Removal and
Installation
NOTE: Take care not to scratch the front bumper.
Remove the front bumper. Remove the screws. thenslide the front grille forward by detaching the hooks.
>: Scrow locltion3,6
I
dbp i
Page 1367 of 2189

Seats
Front Seat Disassembly and Reassembly
CAUTION: When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
NOTE: SEAT-BACK. Take care not to scratch the seat covers and body.. Remove the front seat through the door openlng.
Driver's:
SEAT CUSHION
HEADREST
PIVOT NUTI x 1.25 mm22 N.m 12.2 kgf,m,16 tbf.ft)
CENTER COVER
8 x 1.25 mm
LOWER CAP
RECLINE ADJUSTER
WASHER
20 N.m 12.0 kgf.m,lil lbtftl
WASHERS
EUSHING
10 x 1.25 mm47 N.m (4.8 kgf.m,3s rbl.ft)
INNER SEATTRACKRECLINECOVER
WASHER
8 x 1.25 mm20 N.m (2.0 kg,f.m,14 tbf.fit
LOWER CAPI
8 x 1.25 mm20 N.m {2.0 kgI.rn,l4 tbf.ft)
i\",-,"
20-13A
HEIGHT HANDLE
Page 1368 of 2189

Reassemble in the reverse order of disassembly' and
note these items:
. Make sure the bushing and pivot washer are installed
properly.
. To connect the connecting wire, twist it 90'.
. Replace the back cover clips with new ones
. To prevent wrinkles when installing the seat-back
cover, make sure the material is stretched evenly
over the pad.
. Apply multipurpose grease to the moving portion of
the seat track.
Front Seat Torsion Bar
Replacement
NOTE| Take care not to tear the seams or damage the
seat covers.
1. Remove the seat cushlon
2. Remove the torsion bar from the hook with a flat tip
screwdriver, then pull out the torsion bar from the
seat cushion frame Put on gloves to protect your
ha nds.
TORSIONSAR
SEAT CUSHION FNAME
TORSION BARSEAT CUSHION
FLAT TIP SCREWDRIVER
3. lnstall in the reverse order of removal'
20-139
Page 1371 of 2189

Seat Belts
Child Seat Anchor Plate Removal/lnstallation
2DllDl
Attachment points are provided for a rear-seal-mounted child restraint system that usespoints are located on the rear shelf, tust behind the rear seat-back.The child seat anchor plates are installed in the middle and on both sides of the rear shelf.covered with the child seat anchor olate cover.
a top tether. The attachment
Each child seat anchor plate is
NOTE:
' Do not remove the toothed washer from the child seat anchor plate, Use the anchor plate with the toothed washerattached to it.
. When installing a child seat on the rear seat, follow the instructions of the manufacturer of the child seat.. When installing the anchor plates, the one with the shoner spacer goes in the middle.. Make sure the rear seat-backs are locked firmly when installing a child seat.
Unit: mm (in.)
REAR SHELF
CIIILD SEAT ANCHORPLATE COVER
MIDOLE CHILDSEAT ANCHOR
CHILO SEATANCHORPLATE COVER
CHILD SEATANCHORPLATE COVER
8 x 1.25 mm22 N.m 12.2 kgl m,
PLA
8 x 1.25 mm22 N.m 12.2 kgl.m,
I x 1.25 mm22 N.m 12.2 kgl.m,16 tbt.ftt
17 {0.67)
16 tbf.ft)
15 {0.s9)
WASHER
rl)
.t
TOOTHEO
ll ff*,".rd,',i"'"o*
SIDESEAT
I x 1,25 mmN.m {2.2 kgf.m.16 tbtftl
SIDE
16 tbf ftl
ANCHOR PLATESEAT ANCHORPLATE
ATTACHMENT POINTS
torward .
20-142
TOOTHED
12lO.47l19 (0.75)
Page 1372 of 2189

3D:
Attachment points are provided for a rear-seat mounted child restraint system that uses a top tether' The attachment
points are located on the rear trim panel.
The child seat anchor plates are rnstalled in the middle and on both sides of the rear trim panel Each child seat anchor
plale is covered with the child seat anchor plate cover'
NOTE:
. Do not remove the toothed washer from the child seat anchor plate. use the anchor plate with the toothed washer
attached to it.
. when installing a child seat on the rear seat, follow the instructions ol the manufacturer of the child seat'
. Make sure the rear seat-backs are locked firmly when installing a child seat'
gn;1 6rn (in.)
ATTACHMENT POINTS
CHILO SEATANCHOR PLATE
CHILD SEATANCHOB PLATECOVER
8 x 1.25 mm22 N..n (2.2 kgl'm.16 tbfft)
;x?',rff{-*.
20-143