solenoid HONDA CIVIC 1999 6.G Workshop Manual

Gruise Control
Actuator Disassembly
ACTUAYOR CABLE
0
o
ACTUATOR BRACKET
WIRE SUPPORT BRACKET
ACTUATORTest, page 23 245
SOLENOID VAI-VESTest, page 23 247
SOLENOIDSEAL
I
+*RlAC
E
23-250

Testing for a Short with a Sell-Powered
Test Light or DVOM
1. Remove the blown fuse and disconnect
the battery and load.
2. Connect one lead of a self-powered test
light or digital volUohmmeter (DVOM)
(switched to the lowest "OHMS" range) to
the fuse terminal on the load side.
Dlsconnect the batlery.
FUSEBOXRemove the fuse.
<- ssoRr rociouNo
Dlsconnect theload here.
.)"'
r| SOLENOID
Connect the other lead to a known
good ground.
Beginning near the fuse box, wiggle the
harness. Continue this at convenient
points about six inches apart while
watching the test light or DVOM.
lf the self-powered test light goes on or
the DVOM displays a low reading or no
reading (zero), there is a short to ground
in the wiring near that Point.
SELF.POWEREDTEST LIGHTo1DVOM
4.
5.
Testing tor a Short with a Short Circuit
Locator (Short Finder)
1 . Remove the blown fuse. Leave the
battery connected.
2. Connect the short finder across the battery
terminals and the load (component) side of
the fuse terminal.
SATTERY
SHORTFINOER
FUSEBOX
PULSINGMAGNETICFIELD \
NOPUISING
\
I swtrcH
I
<- stl
Kl"I- -.T.1
"'at
\8
d)
.r.
rlll<
,l
m
...unilltheneedle slopsmoving.SHOFTTGFOUNO'llt
No --tPULS|NG z
MAGNETTC IFIELD ISoLENOTO
3. Close all switches in the circuil
you're testing. (co,f,O
r5

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

'1 = '96 D16Y8 engine: All coupes'97 D16Y7 engine: California Coupe, California Sedan LX'97 D16YB engine: All coupes, California Sedan'98100 models: All except D1685-.t UNDER-DASHI
I
\
'--1 $NEGRATED
| !s$il:'Ptlofo avtEw 67
c42'lPHO|O 63vlEW 50
ct01
vtEw28
FUSE/RELAYBOX
\
I
T
D16Y8
13
c568
ELKAYTIT
BLKAVHT
1
143
EVAP BYPASS : :SOLENOIDVALVE . ,Page 23-9,23-11,23-14,24-7,' '
24-9, ot 24-11
H02SPage 23-11ot 24-11pHoTolo4 ; ; PHoTo 43(See S/lV page 11-9lor'99-'00 models) ,
i1[
":"[-lT:T
l+Tli'::f;:r i"'{' l;;;]fip;:
I Fs'[
**,
I il i I ii !-l s];$:i i Ii t--l
i ! i'*[ iEi.;*Ti lii
'fl*-i
i li itqii-*
i l il[l?ti
lii iiii;:" i:li
i trr i I i.r^.:.'.'.'i::::;j i !' i
: i i , I i ,+e;::"," i : ! i
itI
i! | i | :".*lfigi3li;ts's"";:tg;u'u^.i : ! :
iv7"-- : rA : *'I i i osl :
; CoNTBOL , r--1
i liiit- i i_j i i_j #s,{;'i' i [__j
ffnih'*'
i 23:11,23-t4, , EVAP PURGE I pRtMARy Ho2s : ' powERTRAtN :| 24-7,24-9, ' CONTFOL ; Page 23-8, 23'10, 23'13, , ; CONTROL ,' ot 24-11 ' SOLENOIO , 24-7 .24-8. 24-10. ot 25-8 ' , MOOULE (PCM) ,' pHoTo 3s : VALVE I PHoro 40 ' ' Paqe 39-8 '
| (see s/M : Pase23-s,23'11, : ii3l311l l3;ll Pl?191,.,"^,, : ' orSe-12 :
' PHoTo 39 I vALvE | ' Paqe 39-6
: (See S/M : Page 23-9, 23'11. ' lHqI94?199 99 0.16Y!i - i ' or 5g-tz :i bi-gllt-g i zs:tq, zc-i, zc-g', ' PHoro 733 ree 00 D16Y8/816A2) i '. in6i "i i
:':1T:9' ',91"?i'l; i------ ------j ".-':-*-'1. -----j(cont'd)- - - -::-:-l - - - - t PHO\O 37 to16Y7l
1(}5

Power Distribution
- From Fuses to Relays and Components (cont'd)
@
FUSE 24{PAr/ FELAY}{S/R RELAY)?
_____
s7
FUsE 25 IMETEF I-------r-----l rII\IA6JI r*r tttrecnlreo \-
| | lcoNrRoLUNlr \
I i iPaseTo \
I L__Jlj:p,l2uo II vtt|| bl
tf
lt.---l--- "---t I---r--'g- -------Jcs01 '16YC419
PHata'a ' a PHolo 6"vtEw 55 ' yEL a vtEw 49
:t
i;l-l-l. i
'ttlll
:rttl' L--J !-,J. SHIFT INTERLOCK .
: LocK coNTRoL ,
; SOLENOID UNIT' Page 138 Page 138 I' or 138-1 or 138-1I DHOTO 7- D4O|O 69I vtFW26
'AT ---------
.-- A/T --.
"..ij#j--
",li,,lii"lii-lii^,li".l-l
i------------::r::-:-::'::---::r:-:-:--T--------1
tl
tl
alt------- --------J
.I POWER
I wrNDow
1 RELAYj Page 120
uorlI
I
c501 17C420 11
r::1
I uorr I
ll
MOONROOFOPEN RELAYPage 122ot 122 1
r=?1
I uorr I
ll
MOONROOFCLOSE RELAYPage 122ot 122-1
vtEw 13
(Not (NotUsed) Used)
ABSCruiseControlShift-upInorcalor 'r _
t
GAUGE ASSEMBLYPages 80, 80-1, 80'2,80-3, 81, 89, and 89-1
10-6

Ground Distribution
- Gl01 ('98 Dl685;All '99-'00 models except D16YS with M/T)
NOTE: Wires shown without color codes are black.
01685/_ D16Y5/ -.016Y8engrnes
.__-;,#'-_,--', engrne ;
, wEc: PRESSURE '
, swtTcH :I Page24-4 iI PHOTO 150: r -'l
:t | :
:l | :,L-J.
FUELPRESSUREREGULATOR ENGINESHUT.OFF COOLANTSOLENOID TEMPERATUREVALVE SWTTCHPage 25-1 Page 63PHOIO 143 PHOTA 33r-1F-.|
llll
lltlL-J L-J
POWERTRAIN olENGINE CONTROLMODULE (PCM or ECM)Page 24-3 ot 25-3PHOTO 86
----:y4
tl
tl
PGi,|.FIMAINRELAYPage 24ol 25
vlEw 18
tl
tl
3Y'I'I
excaptD1685
VEHICLESPEEDSENSOR(vss)Page 336FN/ELKERll/EIKcl01PHOTO 21PHOTO 142(o1685)vtEw 28
ct16Cferml-nals8n 4)
FltaFt( vttw 39t- .''iiti ' " D1685/D16Y5 engrnes ---'
t2
. ENGINE : :
i 933'?il-; i 5"T,Yf,*' 33i,"o, i
i lgfft" i I S.ir1".l^ soL€NorD :' Pase 63 : : ;;;;; - pase 24.i :' PHOTO 63 | | VtEWlO pHOIa124 ;, r-1 | , F-.t r-.r
:l | ;:l | ! | :;t | :,t | | | ;
j,f
ii T.__.,|,,,,,.
j
--
----- --l i otoas I Dr6y5 :
:------.1.--------.
14-2
o-----J

_t
89c559
Wrth. - - MilrorFUEL , DetoggerTANKUNIT ' RIGHTpaoes 74 ; POWERanj sr -r , MIBRORPHofo 103 | Page 141-2
i-l : i-l
I ltl I
,,:l'it{;
FUELTANKFUEL INTERNALPUMP SOLENOIDPaqe 23-1 VALVEor1q: Page 25-1PHOTO 103 PHOTO 145
r-.| r-'r
tttl
tttlL-J L-J'l
:l'a,t,
- G501 and G502
'9&'98
m@els
NOTE: Wires shown without color codes are black.
DRIVER'SSEATBELTSWITCHPage 73
tl
tl
STEREORADIO AUDIOTUNER UNITPage 150-1 Page 150-1PHOTO 73 PHOTO 137vtEw 6a vlEw 74
F-.|F-.1
ttll
trtlL-J L-J-.I 'I
93'c557
vtEW 62
'99'00
modelexceprDl685
14
G501
14-9
!-6ssz

PGM-FI (All '9G'98 Models except Dl685; '99r0O D16y5 with M/T)
TRANSMISSIONCONTROLMODULE (TCM)
llEv/ 69
ECM ECMcontrol controlReference data datavollage inDutNREF) OMA}:q{.J
(VREF) OMA) OMB)Reference ECM ECMcontroldatajnput
EGRcontrol shift' I solenoid
i
-l
"""'"x :i1",'
sofenoid lock Pa(klvave Circult neutr; I vave circuit neutral| | control control inPut, ! (EsOLr {sru, (A}FNP):L------
voltag€ controldataoutput
I
{
ta
i;;;;';;
."
*
'i\,
' circuit neutral Reverse D4 D3 2 indtcator, ;' control input input input input input control | -,| (sLU) rAlPNPr TATPFI {ATpO4i dlPD3) tAfPzr rDa rNDl | /
[J=:ITTIT'{t
' Interlock See Automatrc: Svstem Transmission Controls I
i i controt
i
"'J;:;;,.,"^,
!
l1l
"lL
:1,.
i
".f:;;,.,"^, 1.,."n,
: I lt ti.."stEBkTJBi ""il*l"*
: | /" I SOLENOTD VALVE
i \J PHaro 12a I
i
t'i!",,,
Bi"ifit**1
';
i l ;;;a ',, pase 14 !'#$tl ii{"Ff*,
i
*-1.
---f !.gg1mr..
' 4 cror| - PHAfO 123
23-6

POWERTRAIN TFUSE 15AtTEii|AtOf, ^ -aPsE|{aon see Fowert5a ^ Distribution,99coldary---]-l-"jt='-.iHO2S iinBt
E*o,*. !CONTROL IMODULE I(PCMoTECM) :'i,l,llouu riI
\T,T]KDT4
WHT/NEDBLKAVHT
1
T
t
WHI/FED
IT GFN
c130Oermlnals1n0)
vtEw 52
')------------6;ffii----F'di---:-- ----Ttgy.:!-
{ Strff' .'Sffi"? .uoFo?,* | su #33nno' ruo'ffiJ,. srouno i6is-*' #;,"1"-* ' canistqvent sotenoid l":iiEt$'[i,
i ffii$J' *H*"n' i :3Hl'5'* varvaclntror,llg'r+,.'
I . -__-,__-SJECM)fL------ Prloro a6
t
UNDER.DASHFUSE/RELAYBOXPHOTA 58
BLKAVHT
1I'j
c101
vtEw 2a
_{
rn+5-m
. c115, Oermlnals,'t-71
I vtEw 38
c401
c568
VIEW 4
ALKAVHT
BLKAVHT
,l
See Pow€rDistribution,page 10.5.
EVAPORATIVEEMtSStON(EVAP) PURGECONTROLSOLENOIDVALVE
EVAPORA. 'TIVEEMtSStON '
(EVAP) :BYPASS iSOLENOID ,VALVEEvaponn- 2
TIVEEMtSStON(EVAP)CONTROLCANISTERVENT SHUTVALVEPHATO 39
c125
BLU
1
BFN/BLK
'97 model:Calilornia Coupe,Calilornia Sedan LX'98 modei: all
c568
c401
c131
vlEw 59
Ses GrourdDisMbdion,pag€ 14-1.
NEO/YELBLKNVHT
D13A5
FED,^VEL
A15
LT GFNAIVHTT1
G101PHO|Q 33M8
BIK/YEL
r+l
23-9

t)
POWERTRAINorENGINECONTROLMODULE(PCM or ECM)
BLKryVHT
fFUSE 15AL1EA|{A]OAsP sExsoa7.54See PowerDistribution,page 10-5.
UNDER.DASHFUSE/RELAYBOX
t\-I Secondary! HO2S input, (sf,o2sl-------
- ,.-"., -^,o"::.f=_
rtl
ll er-x'wnr
g A crer
""",".--*'i-"fj*"
c432
c7a2
-l--
:
$i
see Power
SECOND- F rl EVAPORATIVE ' f-tl-l EVAPORA- ;ARY I I I EMISSION 'I I ITIVE
8iiE,R I ltt l !'JiiABi*"'il ltt l Et,i"'J""sENsoR I Jll I soleHoro 'l )ll I i9x1661
!t"93:t IJJ vs!:", iLLl !Ailf*'",,
: I 'l"u.t
".*,^,'"rf I ,----j I l';i";?'*
2 J:--;t, C432 ll 96 model: all Coupesptlofo /6 i 97 model a

coupes,
BLKI"V!/HT
--1"r", 'Y :t f iiiv!3 Y iiol-o ao
onr.r wxr I I ll catrfornra Sedan ll 9 g c49 !s8 mocJr, iri I a il!9.!a^5?
""""._l**t' ,L-
r I i,,o"n,n",l "f,",ul,,
-"-.1,=l
;^[::Ttn*- I i I
""1
,
+ g:%,, *"[
il I :D13 A A5A A15 A , A2gA 428 |'-----=,-- -=-7-tsHo2sc) tso2sHTci {Pcs) | {vs!,) (2wBs)Sensor Secondary EVAP purge ' EVAP control EVAP bypassground HO2S hedter controisolenoid : canister vent solenoidt control valve control , shut valve valve controlt , conkglttb------
BLKAA/HT
BLKAVHT
1
c401
c568
BLKTIVHT
BIK
FED1
Distribution, '
page 10-5. :
, BLK' YEL
SHUT BLU
(Terminals 1-10)
vtEw 52
! Ii{:',+'i":
II
23-11